Enchlor GASBLASTER Manuel utilisateur

www.enchlor.com

GASBLASTER

OzoneGenerator

UserGuide

Table of Contents

Warranty 1

Safety 2

Ozone Generator Chassis Layout 3

Standard LSX Series Control Panel Layout 4

Standard LSX Control Panel Description 5

Generator Installation 6

Start-up 7

On Board Sensors 8

Shut Down 9

Technical Support 10

Application and Sizing 11-15

Application Overview 16-20

Troubleshooting Guide 21-24

Optional Gas Detection 25-30

Discharge Fan 32

Air Compressor 33

Tubing and Clamps 34

Flow Diagragm 35

Wiring 36

Dimensions 37

General Layout Drawing 38

Enclosure Heater 39

Wall Mounting Brackets 40

Air Filtration System 41

Generator 42

Discharge Check Valve 43

Ozone Gas Sensor 44

Gasblaster LSX O&M Sept 2009.doc 1 Enchlor Inc.

Warranty

All Enchlor products are protected by a one year limited warranty.

This warranty covers all parts and labor for all Enchlor products used under normal operating

conditions and procedures as described in the User Guide supplied with each product. Enchlorʼs

obligation under this warranty is limited to the repair, replacement, or return/refund of the unit or

component determined to be defective.

Any misuse, improper operation or installation of any Enchlor parts or equipment, as determined

by Enchlor, will void any and all warranty claims to the primary component as well as all

supporting components.

Any repair, modifications, or service performed by someone other than a Enchlor authorized

technician will void any and all warranty claims to the primary component as well as all

supporting components.

Warranty of equipment and / or accessories from outside sources, purchased by Enchlor and

incorporated into Enchlor products, is subject to that manufactures standard warranty.

Enchlor shall not be liable to the purchaser or others for loss of use of any product or for other

special, indirect, incidental or consequential damages.

The Enchlor warranty policy does not cover shipping and handling charges incurred during the

warranty claim process.

The warranty will be voided by the following:

•Allowing water to enter the ozone generator.

•Supplying feed gas that is not clean and free of oil or other contaminates.

•Supplying feed gas that is not dry to -60°F minimum dew point (excluding generators that

have onboard oxygen concentrators). Ref. ISO 8573-1 Quality Class 1.

•Connecting an improper power source to the unit that does not match the incoming power

requirements as outlined in the User Guide.

•Locating any product in an environment that is not well ventilated and protected.

Limits of Liability

Enchlor shall not be liable for any special, indirect, incidental or consequential damages that

result from the use or malfunction of any system, ozone generator and/or any of its components.

Enchlor equipment and components are sold for use in industrial and commercial applications

only.

Gasblaster LSX O&M Sept 2009.doc 2 Enchlor Inc.

Safety

Carefully review and familiarize yourself with the following important safety information statements

concerning Enchlor generators.

WARNING: Oxygen is a fire hazard. It is very dangerous and vigorously accelerates the

burning of combustible materials. To avoid fire and/or explosion, never use oil,

grease, cotton fibers or any other combustible material on or near the ozone or

oxygen generators. Smoking, heat, and open flame should be kept at a distance

of no less than 5 feet from any part of the system. It is STRONGLY

recommended that only individuals experienced in the safe handling of oxygen be

allowed to operate this equipment.

WARNING: OSHA exposure limit to ozone is 0.1 ppm for a period of 8 hours.

(Ref. OSHA Air Contaminants Standard, 29 CFR 1910.1000)

(EU Directives - 96/62/EC, 92/72/EC, 99/30/EC.)

WARNING: Ozone is a highly toxic oxidizer. Ozone has a distinctive odor, which is easily

recognized at very low concentrations. If this odor presents itself at any level,

disconnect the generator and contact your installer.

WARNING: High voltage and high capacitance is present in ozone generators. Only qualified

electricians should work on this equipment.

Gasblaster LSX O&M Sept 2009.doc 3 Enchlor Inc.

OzoneGeneratorChassisLayout

Reactor

Cell

High Output

Transformer

Air

Compressor

0-10 vdc or

4-20mA

control

(optional)

LSX

System

Rack

Gasblaster LSX O&M Sept 2009.doc 4 Enchlor Inc.

StandardLSXSeriesControlPanelLayout

Ozone Output

Adjustment

Knob

Feed Gas

Flowmeter

(SCFH)

High Voltage

and Ozone

Gas Caution

Notice

Gas Flow

Adjustment

Knob

Gasblaster LSX O&M Sept 2009.doc 5 Enchlor Inc.

StandardOEMControlPanelDescription

GasFlowMeterKnob: Controls the amount of oxygen or dry air feed gas that is fed through the ozone

production cells.

Ozone Output Indicator (GREEN Light): Verifies that the ozone modules are working and producing

ozone. (LOCATED ON SIDE OF TRANSFORMER)

Ozone Output Adjustment Knob: Controls ozone produced by the machine from 0% through 100% of

the certified maximum ozone production shown on the serial number and certification plaque.

On/Off Main Power Breaker Switch: Controls ALL incoming power to the ozone generator. Located on

outside of LSX enclosure

Gasblaster LSX O&M Sept 2009.doc 6 Enchlor Inc.

GeneratorInstallation

LocationRequirements

•Clean and dry-protected from direct rain and snow

•Well ventilated

•A 12” minimum free air space maintained on all sides of the ozone generator

•Stable cabinet or frame mount or similar placement

•Ambient temperature 32º F (0º C) to 100 ºF (43º C)

•A degree of protection from airborne water and dirt

ElectricalRequirements

•Dedicated 115/240 VAC - 15-amp outlet on a circuit with disconnect a maximum 50 feet away

and in the line of sight of the ozone generatorʼs operator panel.

Note: Incoming power must be free of any power surges or spikes.

•Do not add or remove length to the incoming power cord.

•The generator must be grounded to an external ground source supplied with the incoming

power wiring.

WARNING: No liquid water should be allowed to enter the ozone generator. The compressed

air inlet water load saturated at 120ºF at 30 PSIG is acceptable (.0216 lb

water/lb dry air).

WARNING: No oil in vapor or aerosol form greater then 0.008 ppm should be allowed to

enter the ozone generator. Air quality should be equivalent to the output of an

oil-less compressor (no hydrocarbons).

•The feed gas connection is via the 3/8” polyethylene tube leading to the lower port of the

Feed Gas Flowmeter

•Ozone out is from the 3/8” tube coming from the outlet of the ozone reactor cell.

•It is recommended that an anti-siphon loop or other back flow protection be used to prevent

water from backing up into the ozone production cells. Damage incurred from water is not

covered by the manufacturerʼs warranty.

Gasblaster LSX O&M Sept 2009.doc 7

StartUp

1. Make sure the amber On/Off Main Power Breaker Switch is in the OFF position.

2. Power down or close off the external incoming oxygen or dry air gas source (if equipped).

WARNING: No liquid water should be allowed to enter the ozone generator.

WARNING: No oil in vapor or aerosol form greater then 0.008 ppm should be allowed to

enter the ozone generator (no hydrocarbons).

3. Completely open any back pressure control valves that may be installed in the ozone

output line.

4. Set the Ozone Output Adjustment Knob to 0%.

5. Turn the On/Off Main Power Breaker Switch to the ON position.

6. Set the Gas Flow Adjustment Knob so that the Gas Flowmeter indicates a minimum of (15

SCFH – LSX-100) (20 SCFH – LSX-200) .

7. To control the amount of ozone production, rotate the Ozone Output Adjustment Knob

clockwise. The signal demand can be seen on the Reference Meter and the activation of

the ozone generator cells will be indicated by the Ozone Output Indicator Light located on

the transformer.

Supply Air Specifications: The quality of the air supplied to the ozone generator is critical to its proper

operation. Damage incurred from improper feed gas quality is not covered by the manufacturerʼs

warranty. Outside air enters the system through the air intake hood. A filter is installed in the hood

to prevent most contaminents from entering. It is critical that this filter remain inplace and be

cleaned on a regular basis. Water MUST be prevented from entering the air intake hood. The

system must be located so that during rain or snow conditions, the air intake hood is not subject to

rainfall, standing water, snow etc.

Gasblaster LSX O&M Sept 2009.doc 8

OnBoardSensors

High temperature sensor: If the temperature of the transformer exceeds 160°F, the transformer will

shut down in order to protect the electronic components from excessive heat. After the

temperature of the cell drops below the set point, the unit will re-engage.

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