Elite AFILAmaq MINI Manuel utilisateur

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USER INSTRUCTIONS

ELITE MODEL AFILAmaq MINI

APLICABLE FOR MACHINES ELITE MODEL

- AFILAmaq mini – Version 2016

C/Casanovas 1, 08782, St. Joan Samora - Barcelona (Spain) - Phone +34 932 935 178 - [email protected]

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THIS PAGE IS NOT WRITTEN INTENTIONALLY

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C/Casanovas 1, 08782, St. Joan Samora - Barcelona (Spain) - Phone +34 932 935 178 - [email protected]

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Index

1 TECHNICAL SPECIFICATIONS AFILAmaq Mini………………………………….P.5

2 SAFETY

2.1 Correct use……………………………………………………………………………………………….P.5

2.1.1 Work environment………………………………………………………………………………..P.5

2.2 Safety rules………………………………………………………………………………………………P.6

2.3 Additional safety instructions for universal grinding machine……………….P.7

2.4 Prohibited Use Safety Regulations………………………………………………………….P.7

3 INSTALLATION

3.1 Preparation………………………………………………………………………………………..…..P.10

3.1.1 Delivery of goods………………………………………………………………………………..P.10

3.1.2 Unpacking……………………………………………………………………………………………P.10

3.1.3 Preparation of the surface………………………………………………………………….P.10

3.1.4 Workplace……………………………………………………………………………………………P.10

3.2 Electrical connection………………………………………………………………………..…P.11

3.2.1 Wiring diagram……………………………………………………………………………………P.12

3.2.2 Extension Cable………………………………………………………………………………….P.13

4 MACHINE FUNCTIONS

4.1 Machine functions…………………………………………………………………………….……P.13

5 SETTINGS

5.1 Workhead race……………………………………………………………………………….…..…P.16

5.2 Working table……………………………………………………………………………………..…P.16

5.3 Working sliding table………………………………………………………………………….…P.16

6 OPERATION

6.1 Sharpening of cylindrical mills (rear angle)…………………………………….….P.17

6.2 Sharpening of mono angular mills………………………………………………….……P.18

6.3 Sharpening of grooving mills…………………………………………………………….…P.19

6.4 Sharpening of three cuts mills…………………………………………………………..…P.19

6.5 Sharpening of end mills…………………………………………………………………….….P.20

6.6 Sharpening of saw blades……………………………………………………………….……P.21

6.7 Sharpening of tools carved…………………………………………………………….….…P.21

6.8 Sharpening of tap……………………………………………………………………………..….P.22

6.9 Grinding twist drills…………………………………………………………………………..….P.22

6.10 Sharpening of lathe tools……………………………………………………………………P.22

6.11 Reamer Sharpening………………………………………………………………………….…P.23

6.12 Sharpening of mills mother gear cutter Sharpening……………………..….P.23

6.13 Sharpening of cutter pinion…………………………………………………..……………P.23

6.14 Straight sharpening……………………………………………………………………….……P.23

7 MAINTENANCE

8 PART LIST

8.1 Part list……………………………………………………………………………………….…………P.25

8.2 Replacements…………………………………………………………..……………….…………P.29

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C/Casanovas 1, 08782, St. Joan Samora - Barcelona (Spain) - Phone +34 932 935 178 - [email protected]



THIS PAGE IS NOT WRITTEN INTENTIONALLY

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C/Casanovas 1, 08782, St. Joan Samora - Barcelona (Spain) - Phone +34 932 935 178 - [email protected]



1. TECHNICAL SPECIFICATIONS AFILAmaq mini!

2. SAFETY

2.1 Correct use

The machine must be in working condition and all safety protections provided

in buying it. Any changes in security measures will be the responsibility of the

operator.

Using the machine without the protective devices and the removal of any part

of these devices, it is forbidden!

For a different or additional use and as a result for property damage or injury,

ELITE will not be responsible and will not accept any warranty."

2.1.1 Work environment

This machine is made for working in the following environmental conditions:

Wet max. 70%

Temperature +5ºC a +40ºC

Height max. 1000 m.

This machine has not be designed for outdoor works.

This machine has not be designed to work under explosive conditions.

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Power engine

0,18 kW

Transversal race

200 mm.

Longitudinal race

table

120 mm.

Vertical race

table

120 mm

Grinding wheel

inclination

± 40º

Maximum

diameter of the

grinding wheel

125 mm.

Machine

measures

1300 x 780 x 950

mm.

Net weight

265 Kg.

C/Casanovas 1, 08782, St. Joan Samora - Barcelona (Spain) - Phone +34 932 935 178 - [email protected]

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2.2 General safety rules

¡If the signs or warning stickers suffer wear, must be removed immediately!

To avoid malfunctions, damage or physical injury, you should consider the

following observations:

Keep the work area clean, free of oil, grease etc.

The disorder causes accidents.

Consider the work environment.

Do not expose tools to rain.

Do not use tools in damp or wet conditions.

Keep the area well lit.

It is forbidden to work with the machine in case of tiredness, lack of

concentration or under the influence of drugs, alcohol or medication!

Forbidden to climb on the machine, possible falls and injuries and never tilt the

machine!

Setting and maintenance order via this book should be made only by the

machine operators who having enough technical knowledge.

Unauthorized persons, especially children, should be kept away from the

machine!

When working with the machine do not wear loose clothing, long hair or

jewelry such as necklaces, rings, etc.

Loose objects can be hooked to the moving parts of the machine and may

cause serious damage.

Use protective equipment. Wear safety glasses. Wear a dust mask if cutting

operations produce dust.

Wood dust can contain chemicals that have a negative impact on health. Take

work with the machine in a well ventilated area, and with adequate safety

mask!

Unplug the machine. When not in use, before performing maintenance or

change of accessories, disconnect the machine from electrical current!

Repairs should only be carried out by professionals!

Accessories: Use only the recommended accessories by ELITE!

If you have any questions please contact your local dealer or our service ELITE

customer. !6

C/Casanovas 1, 08782, St. Joan Samora - Barcelona (Spain) - Phone +34 932 935 178 - [email protected]

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2.3 Additional safety instructions for universal grinding machine

The machine must be properly grounded.

Unplug from the electrical current before repairing the machine.

The supply voltage must not exceed 10% of the rated voltage of the machine,

otherwise the electrical components can be damaged.

Safety guards in the wheel should be complete and in good condition without

being disassembled or modified by accident.

In order to prevent accidents, do not touch the power steering or electric

switch involuntarily.

When the piece is about the grinding wheel or grinding wheel is under review,

power supply should be soft and slow enough to maintain security.

When the part is released, or goes out, or the grinding wheel is damaged,

immediately stop the machine to avoid accidents.

If the machine is not used for more than a month in a wet season, the

electrical components must be inspected before use. First, allow the engine to

idle for a half hour in one third of the voltage specified to remove moisture, if

necessary. Then the machine can run at full voltage.

Changing the workhead bearings should measure the position of the inner and

outer shaft bearing and adjust the difference in length of the inner and outer

grinding wheel holder accordingly. If you can not adjust, change the inner and

outer grinding wheel holder and then change the bearings.

2.4 Forbidden use

Never use the machine outside the limits specified in this manual.

Using the machine without the safety devices is forbidden.

The dismantling or disabling safety devices are forbidden.

It is forbidden to use the machine with materials that are not explicitly

mentioned in this manual.

Any change in the design of the machine is inadmissible.

Use of the machine for purposes that are not 100% equivalent with the

instructions in this manual are forbidden.

C/Casanovas 1, 08782, St. Joan Samora - Barcelona (Spain) - Phone +34 932 935 178 - [email protected]

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For a different or additional use and as a result for property damage or injury,

ELITE will not be responsible and will not accept any warranty.

2.5 Safety regulations

Take care of the following safety regulations.

Any failure to observe these rules can lead to personal injury or to the machine

itself.

Installation and maintenance of the machine described in this manual should

be performed only by operators who know the operation and who have enough

technical knowledge.

The AFILAmaq grinding machines are designed for sharpening cutting tools,

excluding any other type of operation.

DANGER: HIGH TENSION

These warnings do not include all possible risks that improper use of the

machine could result. Therefore, the operator must proceed with prudence and

observing the rules.

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C/Casanovas 1, 08782, St. Joan Samora - Barcelona (Spain) - Phone +34 932 935 178 - [email protected]

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ACCORDING TO THE DECLARATION OF CONFORMITY EC

Machinery Directive

Appendix II A, from Directive 2006/42/CE

Elite Corte y Afilado S.C.P. company located on C/ de les Flors 20B de Sant Joan

Samora (Barcelona)

Declares, under its own responsability,

that the machine Elite model AFILAmaq mini, with serial number ….......... has

been manufactured according the following directives:

2006/42/CE Directive Machine

2006/95/CE Directive low voltage

108/04/CE Directive electromagnetic compatibility

As it meets all the essential safety requirements concerning him,

and in relation to the following technical standards:

EN 12100 Security machine

EN 60204-1-2006 Electrical equipment of the machine

Issue date:

Signature:

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C/Casanovas 1, 08782, St. Joan Samora - Barcelona (Spain) - Phone +34 932 935 178 - [email protected]

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3. SETTING

3.1 Preparation

3.1.1 Delivery of the goods

At the time of the delivery, check that all parts are fine. If you notice damage

or missing parts of the machine, contact your dealer or carrier immediately.

You must immediately notify your dealer of visible damage, under the

provisions of the warranty, otherwise the goods will be considered suitable for

the buyer.

3.1.2 Unpacking

The machine is shipped from the manufacturer in a box or pallet carefully

packed. When the wooden box is elevated Look out the box stand firm, do not

swing. Open the box carefully.

When installing the machine, the body and the base of the machine must be

level, should not rock.

3.1.3 Surface preparation

The machine parts that are not painted carried a thin layer of oil factory

applied.

Clean them before using the machine using a common solvent avoiding nitro

solvent or similar, and never use water.

NOTE

The use of paint thinners, gasoline, corrosive chemicals or abrasives can

damage the surface of the machine!

Thus:

When cleaning, use a mild cleanser.

3.1.4 Working place

Select a suitable location for the machine.

Note the safety requirements of Chapter 2, and the dimensions of the

machine.

The site chosen should have a proper connection to the electrical current.

Make sure the floor can support the weight of the machine. The machine must

be leveled simultaneously at all points.

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C/Casanovas 1, 08782, St. Joan Samora - Barcelona (Spain) - Phone +34 932 935 178 - [email protected]

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