Electrostatic Technology, Inc. MR240 Coating System
ii Serial #15784
8.1 GENERAL........................................................................................................................ 26
8.2 INITIAL SYSTEM INSTALLATION ............................................................................. 26
8.3 LOAD STATION ............................................................................................................. 28
8.4 COATER........................................................................................................................... 28
8.4.1 Coating Bed .............................................................................................................. 28
8.4.2 Powder Deposition.................................................................................................... 28
8.4.2.1 Fluidizing Air........................................................................................................ 28
8.4.2.2 Powder Level ........................................................................................................ 28
8.4.3 High Voltage............................................................................................................. 29
8.5 CLEANERS...................................................................................................................... 29
8.5.1 O.D. Cleaner Adjusting............................................................................................. 29
8.5.2 I.D. Cleaner Adjusting .............................................................................................. 29
8.5.3 Tip Cleaner Adjusting............................................................................................... 30
8.6 INDUCTION HEATER.................................................................................................... 30
8.7 CURE OVEN/FINAL COOL/CONVEYOR.................................................................... 30
8.8 POWDER MANAGEMENT SYSTEM ........................................................................... 30
8.8.1 Loading Powder........................................................................................................ 30
8.8.2 Powder Maintenance................................................................................................. 31
9 SPECIFIC EQUIPMENT SAFETY ..................................................................................... 32
9.1 GENERAL........................................................................................................................ 32
9.2 POWDER.......................................................................................................................... 32
9.2.1 Employee Health....................................................................................................... 32
9.2.1.1 Inhalation .............................................................................................................. 32
9.2.1.2 Skin Contact.......................................................................................................... 32
9.2.1.3 Eye Contact........................................................................................................... 33
9.2.2 First Aid Procedures ................................................................................................. 33
9.2.2.1 Inhalation .............................................................................................................. 33
9.2.2.2 Skin Contact.......................................................................................................... 33
9.2.2.3 Eye Contact........................................................................................................... 33
9.2.3 Special Protection ..................................................................................................... 33
9.2.4 Precautions................................................................................................................ 33
9.2.5 Material Safety Data Sheets (MSDS) ....................................................................... 33
10 PANELVIEW SCREENS..................................................................................................... 34
10.1 MACHINE OPERATION SCREEN............................................................................ 36
10.2 MACHINE OPERATION PANELVIEW SCREEN.................................................... 36
10.3 PARTS LOADER SCREEN......................................................................................... 37
10.4 PARTS COATING SCREEN....................................................................................... 38
10.5 O.D. CLEANING SCREEN......................................................................................... 39
10.6 I.D. CLEANING SCREEN........................................................................................... 40
10.7 INDUCTION HEATING SCREEN ............................................................................. 41
10.8 PARTS UNLOADER SCREEN................................................................................... 42
10.9 CURE OVEN SCREEN ............................................................................................... 43
10.10 PART FIXTURE CLEANER SCREEN....................................................................... 44
10.11 ALARM HISTORY SCREEN ..................................................................................... 45
10.12 ALARM BANNER SCREEN ...................................................................................... 45
11 STARTUP PROCEDURE .................................................................................................... 46
11.1 OVERVIEW ................................................................................................................. 46
11.2 MANUAL OPERATION ............................................................................................. 48
11.2.1 LOADING STATION .............................................................................................. 49
11.2.2 COATING STATION .............................................................................................. 49
