ELAU SB Series Manuel utilisateur
Edition BA * PMC-2 * EN * 01/98 Article number: 17130054-001
Instruction
Manual
PMC-2
Positioning
Motor Controller,
SB - motors
and
accessories
V20.XX.XX
PMC-2 Instruction Manual
Page 2BA * PMC-2 * EN * 01/98
COPYRIGHT
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Disclaimer ELAU AG makes no representations or warranties with respect to the contents or use of
this manual or with respect to the PMC-2 and specifically disclaims any express or implied warranties
of merchantibility or fitness for any particular purpose. Further, ELAU AG, reserves the right to revise
the publication and to make change to any and all parts of the PMC-2 instruction manual, at any time,
without obligation to notify any person or entity of such revisions or changes.
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ELAU AG ELAU AG
Dillberg 12 Technisches Büro Nord
D-97828 Marktheidenfeld An der Kleimannbrücke 98
D-48157 Münster
Tel.: 0 93 91 / 606-0 Tel.: 02 51/1 41 49-0
Fax: 0 93 91 / 606-300 Fax: 02 51/1 41 49-20
eMail: [email protected]
Internet: http://www.elau.de
Mailbox: 09391 / 185 ISDN und analog
ELAU Automobil ELAU SYSTEMS GmbH ELAU SYSTEMS ITALIA S.r.l.
Antriebstechnik GmbH Oswald-Greiner-Str. 5 Via Tosarelli 302/A
Dillberg 11 D-04720 Döbeln I-40050 Villanova di Castenaso (BO)
D-97828 Marktheidenfeld
Tel.: 0 93 91/98 50 - 0 Tel.: 0 34 31/57 44-71+72 Tel.: 00 39/51/78 18 70
Fax: 0 93 91/98 50 - 10 Fax: 0 34 31/57 44-73 Fax: 00 39/51/78 18 69
Internet:
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Instruction Manual PMC-2
BA * PMC-2 * EN * 01/98 Page 3
Table of contents
1WHAT IS THE PURPOSE OF THIS INSTRUCTION MANUAL?..................................................... 5
2THE PMC-2 IN AN OVERVIEW.......................................................................................................... 6
2.1 INTRODUCTION.................................................................................................................................. 6
2.2 APPLICATION RANGE ......................................................................................................................... 7
2.3 PERFORMANCE FEATURES................................................................................................................. 7
2.4 COMMUNICATION............................................................................................................................... 8
2.5 OPERATION WITH BE-7....................................................................................................................... 8
2.5.1 Menu selection .......................................................................................................................... 9
2.5.2 Key input..................................................................................................................................10
2.5.3 Status information ....................................................................................................................11
2.5.4 Variable and parameter menu...................................................................................................12
2.5.5 I/Os and flags...........................................................................................................................13
2.5.6 Reset keys.................................................................................................................................13
2.6 OPERATING UNIT BE-8.....................................................................................................................14
2.6.1 Mechanics ................................................................................................................................14
2.6.2 Initial operation........................................................................................................................15
2.6.3 Variable menu ..........................................................................................................................16
2.7 PROGRAMMING.................................................................................................................................18
2.8 MOTORS ..........................................................................................................................................19
3SAFETY.................................................................................................................................................20
3.1 SYMBOL AND NOTE EXPLANATIONS ...................................................................................................20
3.2 SAFETY INFORMATION ......................................................................................................................20
3.3 GENERAL SAFETY INSTRUCTIONS:......................................................................................................21
3.4 ASSEMBLY AND HANDLING ................................................................................................................22
3.5 SAFELY SEPARATED EXTRA-LOW VOLTAGES........................................................................................22
3.6 PROTECTION AGAINST TOUCHING ELECTRICAL PARTS..........................................................................22
3.7 PROTECTION OF DANGEROUS MOVEMENTS..........................................................................................23
4INSTALLATION NOTES.....................................................................................................................24
4.1 PROTECTION METHOD......................................................................................................................24
4.2 ESD PROTECTIVE MEASURES .............................................................................................................24
4.3 MOUNTING .......................................................................................................................................25
4.4 WIRING NOTES..................................................................................................................................29
4.4.1 General ....................................................................................................................................29
4.4.2 Electromagnetic Tolerance.......................................................................................................30
4.4.3 Mains .......................................................................................................................................33
4.4.4 DC-circuit ................................................................................................................................35
5INTERFACES........................................................................................................................................40
5.1 OVERVIEW .......................................................................................................................................40
5.2 X1 AND X2 POWER PARTS ...............................................................................................................41
5.3 X4 INPUTS AND OUTPUTS OF THE POSITIONING LEVEL ......................................................................42
5.4 X5 INPUTS AND OUTPUTS OF THE MOTOR CONTROLLER ...................................................................43
5.5 X6 RESOLVER...................................................................................................................................44
5.6 X7 COM1 AND X8 COM2...............................................................................................................44
5.7 INTERFACES OF THE ADDITIONAL CARDS.............................................................................................45
5.7.1 X12 encoder .............................................................................................................................46
5.7.2 X14 Analog I/O module ............................................................................................................51
5.7.3 Other option modules ...............................................................................................................51
5.8 MOTOR CONNECTOR SB-056...205.....................................................................................................52
5.8.1 Motor .......................................................................................................................................52
5.8.2 Resolver or SINCOS.................................................................................................................52
5.8.3 Brake........................................................................................................................................52
PMC-2 Instruction Manual
Page 4BA * PMC-2 * EN * 01/98
6WIRING OF THE PMC-2 IN THE SYSTEM......................................................................................54
6.1 MAINS AND MOTOR CONNECTION.......................................................................................................54
6.2 THE CONTROL CIRCUIT ......................................................................................................................55
7COMMISSIONING...............................................................................................................................56
7.1 PROCEDURE ......................................................................................................................................56
7.2 LIST OF PARAMETER VARIABLES (P)....................................................................................................58
7.2.1 General parameters..................................................................................................................58
7.2.2 Positioning control parameters.................................................................................................58
7.2.3 Parameter group 2 - speed regulators.......................................................................................59
7.2.4 Parameter group 3 - encoder data............................................................................................59
7.2.5 Parameter group 4 - motor data ...............................................................................................59
7.2.6 Parameter group 5 - setup........................................................................................................60
7.2.7 Parameter group 6 - text for operational unit ...........................................................................60
7.2.8 Parameter group 7 - communication.........................................................................................61
7.3 DIRECT PARAMETER VARIABLES (Y)..................................................................................................61
8DIAGNOSIS AND OPERATION..........................................................................................................62
8.1 IN GENERAL ......................................................................................................................................62
8.2 LEDS AND MONITOR OUTPUTS ...........................................................................................................62
8.3 LIST OF ALL ERRORS ..........................................................................................................................63
8.4 CHART WITH ERROR REACTIONS.........................................................................................................65
8.5 VARIABLES .......................................................................................................................................66
8.5.1 Access protection......................................................................................................................66
8.5.2 Variable types...........................................................................................................................66
8.6 SYSTEM VARIABLES (S)....................................................................................................................67
8.6.1 Not wirable logical system variables.........................................................................................67
8.6.2 Wirable logical system variables ..............................................................................................68
8.6.3 System variables group 2..........................................................................................................68
8.6.4 System variables group 3..........................................................................................................69
8.6.5 System variables group 4..........................................................................................................70
8.6.6 System variables group 5..........................................................................................................71
8.6.7 System variables group 6 - memory module..............................................................................71
8.6.8 System variables group 7 - communication...............................................................................72
8.6.9 System variables group 8 - options ...........................................................................................72
8.6.10 System variables group 9..........................................................................................................72
9MAINTENANCE...................................................................................................................................74
9.1 SPARE PARTS, COMPONENTS ..............................................................................................................74
9.2 REPAIRS............................................................................................................................................75
9.2.1 Service......................................................................................................................................75
9.2.2 Unit exchange...........................................................................................................................76
10 TECHNICAL DATA..........................................................................................................................80
10.1 PMC-2 .............................................................................................................................................80
10.2 COMBINATIONS PMC-2 AND SB-MOTORS ..........................................................................................82
11 APPENDIX.........................................................................................................................................86
11.1 DECLARATION BY THE MANUFACTURER..............................................................................................86
11.2 MODIFICATIONS................................................................................................................................90
Instruction Manual PMC-2
BA * PMC-2 * EN * 01/98 Page 5
1What is the purpose of this instruction manual?
Structure and contents of this documentation
This instruction manual contains information about the interfaces of the PMC-2, its operation, the
main parameters and a description of available diagnosis messages and system variables.
This instruction is aimed exclusively at technically qualified staff with detailed knowledge in the sector
of automation technology, for only qualified staff have the necessary expertise to interpret and
implement safety instructions correctly.
For the sake of clarity, the instruction manual does not contain all details on all versions of the PMC-2
and cannot cover any feasible case of installation, operation or maintenance. In case of specific
problems not sufficiently explained here, please contact ELAU.
Further Literature:
PMC-2 Product information
German
English
Projecting manual
German Art.Nr. 17 13 00 55 - 000
User documentation
German Art.Nr. 17 13 00 51
English Art.Nr. 17 13 00 52
Italian Art.Nr. 17 13 00 53
Instruction manual PMC-2
German Art.Nr. 17 13 00 54 - 000
English Art.Nr. 17 13 00 54 - 001
Italian Art.Nr. 17 13 00 54 - 002
French Art.Nr. 17 13 00 54 - 003
Spanish Art.Nr. 17 13 00 54 - 004
Instruction manual PMC-2 BASIC Soft
German Art.Nr. 17 13 00 56 - 000
Product training
Naturally we also offer you comprehensive training.
It can be carried out in our offices or, on request, at the customer’s site.
The training is offered in German, English or French language.
The functions of the PMC-2 are explained to the customer not only in theory, but also in practical
exercises.
Further information is available on request.
PMC-2 Instruction Manual
Page 6BA * PMC-2 * EN * 01/98
2The PMC-2 in an overview
The PMC-2 digital positioning motor controller is the cost optimal and complete solution in future-
oriented technology for your positioning and synchro tasks.
2.1 Introduction
Until now a servo positioning has been realized by means of a positioning control and a separate
motor controller.
Now there is the PMC-2, where you will find these two components integrated in one single unit.
The advantages of this conception are as follows:
- no difficulties in adapting positioning control <-> motor controller
- deep system view until down to the motor current via system variables
- one software for positioning and synchro procedures
- one interface for setting parameters and programming of both components
- highly flexible process language
Instruction Manual PMC-2
BA * PMC-2 * EN * 01/98 Page 7
2.2 Application range
All applications requiring a high dynamic, flexible, and precise positioning of brushless AC servo
motors.
Typical applications are in tact and angle-synchronous machines:
- food and packaging machines
e. g. measurers, foil transport, cut into sections referred to labels, rotating blades
- printing and paper machines
e. g. book binding
- textile machines
e. g. sewing, weaving, thread transfers
- plastics machines
e. g. foil transport, cutting
- hosting engines and mounting techniques
e. g. round tables, pallets, feeding, removing
- special purpose machines
e. g. flying shear, perforating installations
2.3 Performance features
The PMC-2 positioning motor controller provides the following performance features:
•flexible positioning control and digital motor controller in one case
•direct electric mains with integrated mains filter (600 Volt technology)
•T1-operation according to VDI 2853
•dc-circuits of several PMC-2 are parallelly switchable (power compensation)
•completely digital concept
•multiple processor technology (32 bit processor plus VECON chips)
•one programming interface for POS and MC
•unit exchange without PC (Memory Module)
•highly dynamic brushless AC servo motors SB-056...205 in high-voltage technology with
resolver or SINCOS encoder
•extensive cross linkage abilities
•own input and output level (digital and analog I/Os)
•independent operation
•modular extension possibilities via option modules
•connection of absolute or incremental encoders possible
•matured diagnosis
•simple and flexible programming language ECL-3 with multitasking functions
•system variable conception with deep system view until down to the motor current
•realization of positioning and/or synchro functions (electrical gear, disk cam function) with one
software
•sampling rate position controller 0,33 ms
•CE in conformity
PMC-2 Instruction Manual
Page 8BA * PMC-2 * EN * 01/98
2.4 Communication
The PMC-2 positioning motor controller communicates:
- with a PLC via inputs/outputs,
- with a PLC via serial data transfer,
- with operational and display units via serial data transfer
- with the Industrial I/O-Lightbus over option module
- with the INTERBUS-S (Remote bus) over option module
- with the PROFIBUS-DP
2.5 Operation with BE-7
MENU EMENU E ENTERENTER
MAX.. D R EHZAHL
P5 02 3 000
ERROR
QUIT
ERROR
QUITCECE
The PMC-2 can optionally be equipped with the BE-7 operational unit. Only dock the BE-7 via a d-sub
connector. You need the BE-7 for commissioning if you do not a have a PC with EPAS-3 or in
diagnosis cases. German, English, French, Italian and Spanish texts facilitate the dialogue with the
PMC-2.
Access protection
The conception of the PMC-2 includes an access protection mechanism. Parameters and variables
are divided in several access authorisation levels for writing and reading.
Performance features of the BE-7:
- parameter editor
parameters
direct parameters
- variable editor
inputs
outputs
flags
user variables
system variables
Instruction Manual PMC-2
BA * PMC-2 * EN * 01/98 Page 9
2.5.1 Menu selection
PMC-2 Instruction Manual
Page 10 BA * PMC-2 * EN * 01/98
2.5.2 Key input
The keys cannot be modified in menu "key input“.
„NEW“ means here the entry to another authorisation level, but not the modification of the key.
The keys are set in "General Parameters" P0.18 „Code_Foreman“ and P0.19 „Code_Installer“.
Ce manuel convient aux modèles suivants
6
Table des matières
