ELABO G1-1 Manuel utilisateur

TestSystems

Service

Calibration at ELABO

Calibration at customer premises

Test units on loan

ELABO GmbH, Hotline ++49 7951/307-202

www.elabo-testsysteme.com

Operating

instructions

HV DC-Tester G1-1

Full-electronic

High Voltage-Tester

1. INTRODUCTION

Full-electronic G1-1 HV DC-Tester

Contents

A OPERATING ELEMENTS ........................................................................ 6

Info about device versions and options ............................................... 7

1 INTRODUCTION....................................................................................... 9

1.1 GENERAL INFORMATION ...................................................................... 9

1.2 ABBREVIATIONS AND SYMBOLS ....................................................... 10

1.3 SHORT DESCRIPTION OF THE TESTERS .......................................... 10

1.4 Standards supported ............................................................................ 12

1.5 NAME PLATE ......................................................................................... 12

2 SAFETY INSTRUCTIONS ...................................................................... 13

2.1 MARKINGS FOR SAFETY INSTRUCTIONS AND WARNINGS ........... 13

2.2 WARRANTY ........................................................................................... 13

2.3 USE AS PER SPECIFICATIONS AND EXCLUSION OF LIABILITY ..... 14

2.4 GENERAL RULES OF CONDUCT AND SAFETY INSTRUCTIONS .... 14

2.5 PROTECTIVE FACILITIES / EMERGENCY OFF .................................. 15

2.6 OPERATOR QUALIFICATIONS ............................................................. 15

2.7 WORKING CLOTHES (PERSONAL PROTECTION EQUIPMENT) AND

PROTECTION AT WORK ....................................................................... 15

2.8 MAINTENANCE...................................................................................... 16

2.9 MOISTURE AND HUMIDITY .................................................................. 16

2.10 COMPLIANCE WITH THE TECHNICAL DATA ..................................... 16

2.11 PHYSICAL/DESIGN CHANGES TO THE SYSTEM/DEVICE ................ 16

2.12 OTHER INFORMATION ......................................................................... 16

2.13 INFORMATION ON THE HIGH VOLTAGE ............................................. 17

2.14 DISCHARGING TEST OBJECTS WITH INTERNAL CAPACITANCE .. 17

3 PUTTING INTO OPERATION ................................................................. 19

3.1 TRANSPORT AND INSTALLATION ...................................................... 19

3.2 AMBIENT CONDITIONS ........................................................................ 19

3.3 INSTALLATION IN HOUSING OR RACK .............................................. 19

3.4 CONNECTION TO THE CONNECTION BOX / CONNECTION PANEL /

TEST SYSTEM ....................................................................................... 20

3.4.1 Requirements for connecting lines to the test object ............. 21

3.4.2 Cable length ............................................................................... 21

3.5 MAINS CONNECTION ........................................................................... 22

3.6 USING AND CONTROLLING ................................................................ 22

3.7 CONNECTION TO THE COMPUTER .................................................... 22

3.8. OPERATING TOUCHSCREEN DISPLAY .............................................. 23

3.8.1 Entering arbitrary numerical values.......................................... 23

3.8.2 Entering arbitrary text ................................................................ 24

3.9 PASSWORD PROTECTION .................................................................. 25

3.9.1 Password level 1 ......................................................................... 25

3.9.2 Password level 2 ......................................................................... 25

3.9.3 Password level 3 ......................................................................... 25

3.10 SWITCHING ON ..................................................................................... 27

3.11 CHANGING LANGUAGE ....................................................................... 28

3.12 STATE PAST SWITCH ON HV/IS .......................................................... 29

3.12.1 SWITCH ON HV/IS ....................................................................... 30

3.12.2 STATES IS (only DC-Devices) .................................................... 31

3.13 CONTACT MONITORING ...................................................................... 32

3.14 SAFETY CIRCUITS SK1 and SK2 ......................................................... 33

3.14.1 Fault in the device‘s safety circuit ............................................ 33

4 OPERATING MODES ............................................................................. 34

1. INTRODUCTION

Full-electronic G1-1 HV DC-Tester

4.1 FAST-START-MODE OR NORMAL-MODE .......................................... 35

4.2 NORMAL-MODE TEST SEQUENCE .................................................... 36

4.2.1 HV/IS-test normal mode ............................................................. 37

4.2.2 Normal mode input step ............................................................ 38

4.2.3 Normal mode output step ......................................................... 39

4.2.4 Normal mode time step ............................................................. 40

4.3 FAST-START-MODE TEST SEQUENCE .............................................. 41

4.3.1 Fast-Start-Mode HV-ISO-Test .................................................... 42

5 ERROR MESSAGES .............................................................................. 43

6 CONNECTIONS / INTERFACES ............................................................ 44

6.1 POWER CONNECTIONS ....................................................................... 44

6.1.1 High Voltage ................................................................................ 44

6.1.2 X3 LEMO high voltage socket (Option E09) ............................ 45

6.1.3 X6 Warning lamp set 94-2C or Signal column F9-1A

connection ................................................................................... 45

6.2 INTERFACES ......................................................................................... 46

6.2.1 Ethernet-INTERFACE X9 .......................................................... 46

6.2.2 USB-NTERFACE X9 ................................................................... 46

6.2.3 RS232 INTERFACE X9 ................................................................ 46

6.2.4 Service-INTERFACE X9a (RS232) ............................................. 46

6.2.5 DIGITAL INTERFACE X7 ............................................................. 47

6.2.5.1 OUTPUTS ................................................................................ 47

6.2.5.2 INPUTS .................................................................................... 49

6.2.5.3 DIO - additional digital interface (option) ............................ 50

6.2.6 XS8 - Expanded digital/analog interface (option) ................... 50

7 ACCESSORIES AND ATTACHMENTS ................................................. 53

7.1 TEST CABINET (OPTION) ..................................................................... 53

7.2 WARNING LIGHTS 94-2C / F9-1A ........................................................ 54

7.3 TEST PROBES 94-2A ............................................................................ 54

8 MAINTENANCE AND CARE .................................................................. 55

8.1 FUSE REPLACEMENT .......................................................................... 55

8.2 CARING FOR THE HOUSING ............................................................... 55

8.3 CARING FOR THE TOUCHSCREEN DISPLAY .................................... 55

9 TECHNICAL DATA ................................................................................ 56

9.1

Device-specic TECHNICAL DATA .............................................................56

9.2 Common TECHNICAL DATA ............................................................... 57

9.3 Interfaces, miscellaneous ................................................................... 57

10 TOUCHSCREEN DISPLAY MENU SYSTEM ........................................ 58

10.1 GENERAL ............................................................................................... 58

10.1.1 Overview, HV test example ........................................................ 59

10.2 MAIN MENU ........................................................................................... 60

10.3 MANUAL TEST ...................................................................................... 61

10.3.1 Manual test with actual parameter ........................................... 62

10.3.2 Load parameter ........................................................................... 64

10.4 PARAMETER SET MANAGEMENT ...................................................... 66

10.4.1 Load Parameter set..................................................................... 67

10.4.2 Edit Parameter set ...................................................................... 69

10.4.3 Create parameter set .................................................................. 70

10.4.4 Delete parameter set................................................................... 71

10.5 TEST PLAN MANAGEMENT AND AUTOMATIC TESTING .................. 72

10.5.1 Load test plan / Auto testing ..................................................... 74

10.5.2 Automatic test ............................................................................ 76

1. INTRODUCTION

Full-electronic G1-1 HV DC-Tester

10.5.3 Fault handling Auto Test ............................................................ 78

10.5.4 Edit test plan ............................................................................... 80

10.5.5 Create test plan ........................................................................... 81

10.5.6 Delete test plan .......................................................................... 82

10.6 SETUP (DEVICE PARAMETER) ............................................................ 83

10.6.1 Pass word denition ................................................................... 85

11 TEST PARAMETERS ............................................................................. 90

11.1 PARAMETERS FOR HIGH VOLTAGE TEST ......................................... 90

11.2 PARAMETERS INSULATION RESISTANCE TEST ISO ...................... 94

11.3 TIME-STEP ............................................................................................. 98

11.4 CALCULATION OF THE IDLE TIME (HV / ISO) .................................... 99

12 OPTIONAL OUTPUTS / INPUTS ........................................................ 100

12.1 BASE SETTINGS OUTPUTS/INPUTS ................................................. 100

12.1.1 Digital Output/Input Setup ....................................................... 102

12.1.2 Analog Outputs/Inputs ............................................................ 103

12.2 ADDITIONAL DIGITAL INTERFACE OPTION G1-1 E06 .................... 105

12.3 EXPANDED DIGITAL/ANALOG INTERFACE OPTION G1-1 E07 ..... 106

12.4 CREATE PARAMETER BLOCKS ........................................................ 107

12.4.1 Digital Outputs .......................................................................... 108

12.4.2 Analog Output ........................................................................... 109

12.4.3 Digital Inputs (Input) ..................................................................111

12.4.4 Analog Inputs ............................................................................ 112

12.5 CREATE TEST PLANS (INPUT/OUTPUT) ......................................... 114

12.6 LOAD AND EXECUTE TEST PLANS (INPUT/OUTPUT) .................... 115

12.6.1 Start /execute test plan (auto- mode) ...................................... 115

12.6.1.1 Read digital input ................................................................ 116

12.6.1.2 Read analog input ................................................................ 116

12.6.1.3 Set digital output ................................................................. 117

12.6.1.4 Set analog output ................................................................ 117

12.6.2 Start /execute test plan

(step mode) .........................................118

12.6.2.1 Read digital input ................................................................ 118

12.6.2.2 Read Analog Input ............................................................... 118

12.6.2.3 Set Digital Output ................................................................ 119

12.6.2.4 Set Analog Output ............................................................... 119

13 ELABO LITE-SOFTWARE ................................................................... 120

13.1 COMMANDLINE TOOL: ....................................................................... 120

13.2 FLASH-PROGRAMER FOR FIRMWARE UPDATE ........................... 120

13.3 DRIVER TEST (TREIBER TEST) ......................................................... 120

13.4 RESULT EXPLORER/MESSWERTSPEICHER AUSLESEN............... 120

13.5 RS-CONFIG / SERIAL INTERFACE RS232 ....................................... 121

13.6 TRANSLATION TOOL .......................................................................... 121

14 FAST-START-MODE ............................................................................ 122

14.1 PREREQUISITES FOR USE OF THE FAST-START MODE: .............. 122

14.2 RESTRICTIONS ON FAST-START MODE: ......................................... 122

14.3 GLOSSARY .......................................................................................... 122

14.4 STARTING POSITION: ......................................................................... 122

14.5 ACTIVATING FAST START MODE: ..................................................... 123

14.6 PARAMETERIZATION OF THE TEST: ................................................ 123

14.7 TEACHING THE UNIT: ......................................................................... 123

14.8 STARTING THE TEST: ......................................................................... 124

14.9 FAST-START-MODE VOLTAGE TIME DIAGRAM ............................... 124

14.10 PROCEEDINGS OF THE CIRCUIT: ..................................................... 124

14.11 MORE FEATURES: .............................................................................. 125

14.12 FAST-START-MODE OVERVIEW ........................................................ 125

1. INTRODUCTION

free page

Full-electronic G1-1 HV DC-Tester

14.13 FAST-START-MODE STATUS DISPLAY ............................................. 126

14.14 FAST-START-MODE OVERVIEW ........................................................ 128

15 OPTIONS AND ADD-ONS FOR THE DEVICES ................................. 129

15.1 OPTION E03 SAFETY CURRENT LIMITATION FOR AC- TESTER .. 130

15.2 VOLTAGE READ-BACK UNIT E04 (ONLY DC-TYPES) ................... 131

15.2.1 TEST OBJECT CONNECTION HV-TEST WITH VOLTAGE READ

BACK ............................................................................................... 132

1. INTRODUCTION

Full-electronic G1-1 HV DC-Tester

A OPERATING ELEMENTS

device basic

typs with

display

[V]

current

[mA]

1)EN50191

Option ISO

range [MOhm]

G1-1A x 6000 5 yes 2,5, 25, 250, 2500

G1-1M x 6000 5

G1-1B x 6000 2 yes 5, 50, 500, 5000

G1-1N x 6000 2

G1-1C x 6000 10 no 1, 10, 100, 1000

G1-1P x 6000 10

1) safety current limitation according EN50191

1. INTRODUCTION

X9a X7 X8 X6 X4 X2

F1/X1 X5 X3 X13 X14 X9

Full-electronic G1-1 HV DC-Tester

Info about device versions and options

The device can be delivered with some optional features, this options

are completes or enhances the performance range of the device. Some

optional features are only as single option possible. ELABO completes

the number of options constantly (as required). Optional features of the

device, are described in the appendix „Options“

Tester with Lemo-socket - option E09 - see also chapter 6.1.2.

1. INTRODUCTION

Full-electronic G1-1 HV DC-Tester

No. Equipment Function

F1 Fuse drawer Adapter for mains fuse

S1/H1 Toggle switch/pilot lamp Mains switch with indicator lamp

S2/H2 Illuminated button Reset (red) Switching OFF test voltage / Reset

S3/H3 Illuminated button Set (green)

Ready for testing

Starting test run (only at display devices)

H4 TouchDisplay Operating of the tester

Cold appliance mounting jack with

fuse adapter 10 A

Main cable connection / mains fuse (ne wire fuse

T 3.15 A - 5 x 20 mm)

X2 HV-jack Connection high voltage + / ~ (high potential)

X3 HV-jack Connection high voltage - / ~ (low potential)

X4 HV-jack Feed back of high voltage ( + / ~) for X2 (Option)

X5 HV-jack Feed back of high voltage ( - / ~) for X3 (Option)

X6 Socket (Warning Lamps) Connection warning lamps

X7 Socket (D-SUB 25pole) female DA-interface - digital Inputs/Outputs, Safety circuit

X8 Socket (D-SUB 37pole) male

DA-interface - additional digital/analog inputs/out-

puts (options)

X9 RJ45 (DSUB, USB) - socket

Ethernet bus interface (RS232, USB - option)

for automatic control of the tester (and rmware

update of touch display module)

X9a Socket (D-SUB 9pole)

RS-232 - Service-interface (rmware update control

module)

X11 HV-jack Connection high voltage - parallel to X2

X12 HV-jack Connection high voltage - parallel to X3

1. INTRODUCTION

1 INTRODUCTION

The safety of all personnel who come into contact with the tester essentially

depends on an adequate understanding of the device. For this reason:

Prior to the rst putting into operation read these operating

instruction!

Note on operating instructions!!

These operating instructions apply to devices with and without the

touchscreen display. The menus shown can be useful for illustrating

the functions on devices without a display and therefore contribute

to an improved understanding of the device.

1.1 GENERAL INFORMATION

These operating instructions will make it easier to become familiar with

tester and its possible uses prior to placing in operation, and to use it

correctly. They contain information that will ensure functionally correct,

cost-effective and safe operation and they must always be available in

the place where the device is used.

The operating instructions are not only an indispensable aid for new trainee

operators, they also contain useful tips, information and suggestions for

the experienced operator. They are a necessary reference work for all

users. By reading the operating instructions

• Hazards will be avoided

• Operating sequences will be optimised and accelerated

• Repair costs and downtimes will be minimised

• Reliability and service life will be increased

The operating instructions should also be read carefully by the device

owners and managerial staff. In particular in relation to transport and in-

stallation, as well warranty aspects.

In chapter 2 important safety instructions and information about hazards

is given that will prepare you for hazardous situations that may occur.

Reading up during operation is unfortunately too late. Also note the fol-

lowing basic principle:

Cautious and careful working is the best protection from

accidents!

The quality of the tests performed using the device is crucially depend-

ent on maintenance and care. Regular maintenance work and care are

described in these operating instructions. If repairs are necessary, we will

be pleased to provide you with support and supply you with the necessary

original spare parts.

If you have questions after reading the operating instructions, the ELABO

hotline (telephone +49 7951/307-0) is available to provide information.

Full-electronic G1-1 HV DC-Tester

1. INTRODUCTION

•1

•

1.2 ABBREVIATIONS AND SYMBOLS

Special option that is not included as standard

List, here the recommended sequence of actions is to be followed

List

CAUTION ELECTRIC HIGH VOLTAGE - DANGER TO LIFE!

Hazardous point, risk of serious injury to the operator and other person-

nel! - chapter 2.1

Risk for the device! - chapter 2.1

Information on efcient and cost-effective operation - chapter 2.1

Full-electronic G1-1 HV DC-Tester

1.3 SHORT DESCRIPTION OF THE TESTERS

The testers G1-1A, -1B and -1C are designed for operation by using the

integrated touchscreen display and also via interface.

As an alternative, the devices G1-1M, -1N and -1P are intended to be

controlled using an external PC/PLC. For this reason there is no display.

The modular design of the tester permits optimal adaptation to the indi-

vidual needs of the user. Expansion modules, standard accessories and

individual accessories offer the right solution for every application.

The basic devices available are automated devices (without display) for

use in test systems and „stand-alone“ devices (with display).

By optional features the devices can be equipped with additional functions.

The uses for the device family range from an individual manually operated

test bench, through a PC-controlled test station (with control, evaluation,

statistics and test plan management via PC software) to a complex fully

automatic test station with conveyor belt, autom. contact, labeling etc..

ELABO offers a modern software package for controlling this device series

and the management of the data via a PC.

Devices with touchscreen display

The user can be operated entirely using the touchscreen panel. This

operation covers the control of the device during the test, the generation

and management of test steps and test plans.

The display informs the operator at all times about the parameters and

the status of the tests.

HV section:

The device is used to perform dielectric strength tests and insulation re-

sistance tests (option) on electrical devices, machinery, components and

insulating materials that, in accordance with the applicable safety regula-

tions, must be tested using a DC voltage.

The high voltage is primarily generated using an internal HV source with a

high clock frequency and is regulated fully electronically. As a result the HV

settles within less than 10 ms. Due to the internal source, low ripple <3%

(as per VDE 0432-1) can be realised during DC tests with high currents.

Ce manuel convient aux modèles suivants

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