Eisenblatter Gladius 1800 Manuel utilisateur

Manual

G L A D I U S® 1 8 0 0

THE MULTIFUNCTIONAL GRINDING

SWORD

www.111abrasives.com.au

Phone (07) 5546 6026 Fax: (07) 5546 6381

You have made a good decision buying our GLADIUS® 1800. In just one machine you will find a belt-grinder, fl

at-grinder, belt-polishing-machine, deburring-machine and wood-treatment-machine! GLADIUS® 1800

provides high quality working results, even if used continuously and due to its unique design, this machine

provides solutions to a wide variety of applications. The long, sword-shaped belt driver is guaranteed to

provide you flawless machining of previously inaccessible areas.

It enables also sharp-edged grinding operations in corners of metal constructions.

Even rods in different diameters can be added with fl at surfaces in short time.

Motor speed:

Easy control over the machine speed with continuously adjustable rpm

by thumb-wheel: 1,000-3,800 rpm.

IMPORTANT INFORMATION FOR THE USE OF GLADIUS® 1800: While using fleece belts, solely use the rpm dial

from letters A to C! Using the fleece material with higher speeds can cause, in some cases, material melting and

can harm/stick to the guidance plate.

Speed steps (approx. rpm /approx. belt speed):

E= 2,400 rpm (~ approx. 8 m/sec. belt speed)

F= 2,900 rpm (~ approx. 9 m/sec. belt speed)

G= 3,800 rpm (~ approx. 12 m/sec. belt speed)

A= 1,000 rpm (~ approx. 3 m/sec. belt speed)

B= 1,300 rpm (~ approx. 4 m/sec. belt speed)

C = 1,900 rpm (~ approx. 6 m/sec. belt speed)

D= 2,100 rpm (~ approx. 7 m/sec. belt speed)

Application:

Foreword:

G L A D I U S

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THE MULTIFUNCTIONAL GRINDING SWORD

■GLADIUS® 1800 – Thanks to its design, it allows grinding

of previously impossible areas.

■GLADIUS® 1800 – Grinds smoothly and without chatter

marks on complete lengths of both sides of the sword.

■GLADIUS® 1800 – Long, sword-shaped, belt-driven tool for

processing previously inaccessible areas.

■GLADIUS® 1800 – Simply grind sharp-edged metal

constructs.

■GLADIUS® 1800 – Mobile and stationary use: Optional

equipment stand, (Included in the complete kit).

Turn the machine into a bench-mounted device for precise

work (e.g. knife grinding, de-burring and bevelling).

■GLADIUS® 1800 – Even round rods of varying diameters

can be given a smooth surface finish within a short time.

■GLADIUS® 1800 – World’s most powerful drive motor in

its class and size ensures highest quality working results,

even during constant operation.

■GLADIUS® 1800 –Ideal for all metals, wood and plastic.

TIP

Maintenance:

Changing the carbon brushes:

Remove the plug from the power socket (so there is no electric current anymore!), unscrew and lift/remove

the service cover. Branch off the wires, remove the carbon brushes and clean the carbon brush holder with

compressed air. Insert new carbon brushes (must not be clamped), re-attach the pressure spring. Attach

and screw on the service cover.

When you can observe a carbon-fire through the air entrances on each side of the machine, turn off the

machine immediately before the fire is too intense! This is to prevent the machine from getting seriously

damaged, from this point on it is advised to send the machine back to us.

Only original spare carbon brushes must be used. When not using recommended carbon brushes our warranty

is void.

Cleaning:

The accumulation of metal dust in the inner core of the machine should be avoided, clean the machine

regularly with compressed air.

Gear box:

The gearbox screws must not be dismantled while in the warranty period or our warranty is void. With

unscrewing the bearing bracket, you can remove the worn gear grease and replace it with approx. 16 grams of

new gear grease. The gear grease has to be replaced after approx. 1,500 hours.

Period of warranty:

We grant 12 months warranty (from date of invoice) on all technical and mechanical parts, as long as the

damage is not caused by a third party.

This is how easy it is to replace the carbon

brushes. Simply unscrew the service cover

and open it, re-place the used carbon

brushes, close the cover and secure it.

That’s all there is to it!

Easy, fast replacement of carbon brushes

1 2 3

G L A D I U S

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THE MULTIFUNCTIONAL GRINDING SWORD

TIP

Technical Data

Mains connection 230 V ~ 50 – 60 Hz

(alternative 110 V ~ 50 – 60 Hz)

Rating input 1,750 watts

Speed Infinitely adjustable from 1,000 rpm to 3,800

rpm, with tacho-generator for constant speed

under load.

Belt dimension 40mm x 780 mm

Weight 4.6 kg

www.111abrasives.com.au

Phone (07) 5546 6026 Fax: (07) 5546 6381

1 2 3 4

Details / Features:

Long, sword-shaped, belt-driven

tool for machining previously

inaccessible places. Accesses

them easily thanks to the

innovative design (no protruding

components).

Protective cover with suction flange

for optional connection to all

standard industrial vacuum

cleaners.

Innovative stop button enables

lightning-fast replacement of belt

without using tools.

Very compact, well-balanced

design with bow handle for

fatigue free working in every

position.

Exclusive at Eisenblätter:

Rubberised grip for non-slip

handling.

G L A D I U S

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THE MULTIFUNCTIONAL GRINDING SWORD

www.111abrasives.com.au

Phone (07) 5546 6026 Fax: (07) 5546 6381

Putting on the belt

1. Place the machine upright. Press and hold the

locking pin (1) while applying pressure on the bottom end

with a downward motion, until the locking pin locks. Still hold

the locking pin and release the pressure from the machine

head. Release the pin. Now the gripping mechanism is

activated.

2. Add the desired grinding / polishing belt first on the

driving roller...

and then on the guidance roller.

Application / Operation:

G L A D I U S

1 8 0 0

THE MULTIFUNCTIONAL GRINDING SWORD

www.111abrasives.com.au

Phone (07) 5546 6026 Fax: (07) 5546 6381

G L A D I U S

1 8 0 0

THE MULTIFUNCTIONAL GRINDING SWORD

3. Again raise the machine upright and apply light

pressure on its tip…

until the locking pin releases automatically.

www.111abrasives.com.au

Phone (07) 5546 6026 Fax: (07) 5546 6381

G L A D I U S

1 8 0 0

THE MULTIFUNCTIONAL GRINDING SWORD

Adjusting the belt (rear)

To adjust the grinding / polishing belt,here

are the following tools that are included

when the machine is shipped:

-1 x Hexagon socket screwdriver (D)

-1 x Hexagon socket key SW 5 (E)

-1 x Hook wrench (C)

1. Start the machine (speed control on level “C”)

2. Loosen screw 3

3. Turn screw 4 in direction of arrow until the

grinding / polishing belt is in its desired position

4. Tighten screw 3 as well as screw 3a

If there is still adjustment necessary, please repeat

steps 2 to 4.

www.111abrasives.com.au

Phone (07) 5546 6026 Fax: (07) 5546 6381

www.111abrasives.com.au

Phone (07) 5546 6026 Fax: (07) 5546 6381

www.111abrasives.com.au

Phone (07) 5546 6026 Fax: (07) 5546 6381

G L A D I U S

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THE MULTIFUNCTIONAL GRINDING SWORD

Adjusting the belt (front)

1.Loosen screw 2 slightly (“open”)

2. Turn screw 1 until you reach your desired

position.

3. Tighten screw 2 again.

If there is still adjustment necessary, please repeat steps 1 to 3.

www.111abrasives.com.au

Phone (07) 5546 6026 Fax: (07) 5546 6381

G L A D I U S

1 8 0 0

THE MULTIFUNCTIONAL GRINDING SWORD

An example of a grinding / polishing belt sitting

incorrectly on the machine:

Re-adjustment is necessary.

An example of a grinding / polishing belt

that is perfectly positioned onto the

machine.

www.111abrasives.com.au

Phone (07) 5546 6026 Fax: (07) 5546 6381

G L A D I U S

1 8 0 0

THE MULTIFUNCTIONAL GRINDING SWORD

Grinding setups (flat and curved)

With the aid of screw A and B (see picture)

GLADIUS® 1800 can be converted and used

for either flat or curved grinding.

Curved grinding (for on the spot

grinding applications)

As shown in the picture you can turn the screw to

bend the guiding rail downwards to enable curved

and on the spot grinding, for example to deal with

spot-welds.

Flat grinding

As shown in the picture, turn the screw to

straighten the rail to grind flat and with a

consistent grinding pattern.

TIP:

Ideal alignment of GLADIUS® 1800

To create a flawless grinding pattern, the

machine should be held in an angle of approx.

20° degree to the centre of the work piece

(picture).

TIP:

approx. 20°

TIP

www.111abrasives.com.au

Phone (07) 5546 6026 Fax: (07) 5546 6381

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