EG4 6000XP Manuel utilisateur

VERSION 1.2 | INFORMATION SUBJECT TO CHANGE WITHOUT NOTICE.

MODEL #: EG4-6000XP

USER MANUAL

OFF-GRID INVERTER

6000XP

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DOCUMENTS

TABLE OF CONTENTS

1. TECHNICAL SPECIFICATIONS ............................................................................................................................ 1

2. ABBREVIATIONS.................................................................................................................................................. 3

3. SAFETY.................................................................................................................................................................. 4

3.1 SAFETY INSTRUCTIONS........................................................................................................................... 4

3.2 IMPORTANT SAFETY NOTIFICATIONS.................................................................................................. 4

4. BRIEF INTRODUCTION ....................................................................................................................................... 6

4.1 INVERTER FEATURES............................................................................................................................... 6

4.2 INVERTER INTERFACE ..............................................................................................................................7

5. INSTALLATION..................................................................................................................................................... 8

5.1 PACKING LIST............................................................................................................................................. 8

5.2 LOCATION SELECTION AND INSTALLATION ....................................................................................... 8

5.3 STORAGE INFORMATION ........................................................................................................................ 9

5.3.1 INSTALLING THE INVERTER ..............................................................................................................10

5.3.2 MOUNTING STEPS...............................................................................................................................10

5.4 CONNECTION OVERVIEW....................................................................................................................... 11

5.4.1 SYSTEM CONNECTIONS ..................................................................................................................... 11

5.5 PV CONNECTION ...................................................................................................................................... 11

5.5.1 CONNECTING PV TO THE INVERTER................................................................................................ 11

5.5.2 STRING SIZING......................................................................................................................................12

5.5.3 PV WIRING INSTRUCTIONS................................................................................................................13

5.6 BATTERY CONNECTION......................................................................................................................... 14

5.6.1 BATTERY CABLE CONNECTION........................................................................................................ 14

5.6.2 LITHIUM BATTERY COMMUNICATIONS..........................................................................................15

5.7 AC WIRING INFORMATION.....................................................................................................................16

5.7.1 STEPS FOR AC CONNECTION.............................................................................................................16

5.8 WORKING WITH A GENERATOR............................................................................................................17

5.8.1 GENERATOR SYSTEM CONNECTION ...............................................................................................17

5.8.2 INTEGRATED TWO-WIRE START/STOP .........................................................................................17

5.8.3 GENERATOR AC CONNECTIONS........................................................................................................18

5.9 GENERATOR START AND STOP SETTINGS.........................................................................................18

5.10 OFF-GRID...................................................................................................................................................19

5.10.1 OFF-GRID WIRING ...........................................................................................................................19

5.11 PARALLELING INFORMATION ...............................................................................................................19

5.11.1 PARALLEL COMMUNICATION CONNECTIONS ...............................................................................19

5.11.2 PARALLEL CONFIGURATION.............................................................................................................20

6. END USER SETTINGS.........................................................................................................................................21

6.1 APPLICATION SETTING...........................................................................................................................21

6.2 CHARGE SETTING.....................................................................................................................................21

6.2.1 GENERATOR CHARGE ........................................................................................................................ 22

6.3 DISCHARGE SETTING.............................................................................................................................. 22

6.4 RESET ........................................................................................................................................................ 22

7. INSTALLER SETTINGS...................................................................................................................................... 23

7.1 COMMON SETTING................................................................................................................................. 23

7.2 APPLICATION SETTING..........................................................................................................................24

7.3 CHARGE SETTING.................................................................................................................................... 25

7.4 DISCHARGE SETTING.............................................................................................................................. 26

7.5 OTHER SETTING...................................................................................................................................... 27

7.6 RESET ........................................................................................................................................................ 27

8. MONITOR SYSTEM SETUP..............................................................................................................................28

8.1 WI-FI/4G/LAN DONGLE CONNECTION ..............................................................................................28

8.2 THIRD-PARTY RS485 COMMUNICATION ..........................................................................................28

8.3 ONLINE MONITORING SYSTEM USER INTERFACE........................................................................... 29

8.3.1 DASHBOARD (MONITOR TAB) ......................................................................................................... 29

8.3.2 DASHBOARD (DATA TAB) ................................................................................................................. 32

8.3.3 DASHBOARD (CONFIGURATION TAB) ............................................................................................ 35

8.3.4 DASHBOARD (OVERVIEW TAB) ....................................................................................................... 36

8.3.5 DASHBOARD (MAINTENANCE TAB) ............................................................................................... 37

9. FIRMWARE UPDATES ...................................................................................................................................... 37

9.1 FIRMWARE UPDATE VIA EG4 ELECTRONICS APP............................................................................ 37

9.2 FIRMWARE UPDATE VIA MONITOR CENTER (WEBSITE) ...............................................................38

10. SMARTPHONE APP SETUP .............................................................................................................................40

11. WORKING MODES............................................................................................................................................. 41

11.1 RAPID SHUTDOWN (RSD) .....................................................................................................................42

11.1.1 EXTERNAL RSD WIRING INSTRUCTIONS.......................................................................................43

11.2 LCD DISPLAY AND SETTINGS ...............................................................................................................44

11.2.1 LCD DISPLAY........................................................................................................................................44

12. LCD SETTINGS ...................................................................................................................................................46

13. INVERTER START-UP AND SHUT-DOWN PROCEDURE............................................................................ 56

13.1 START-UP................................................................................................................................................. 56

13.2 SHUT-DOWN............................................................................................................................................ 56

14. ERROR/WARNING TABLES............................................................................................................................. 57

14.1 ERROR DEFINITIONS AND TROUBLESHOOTING .............................................................................. 57

14.2 WARNING DEFINITIONS AND TROUBLESHOOTING......................................................................... 58

15. INVERTER MAINTENANCE.............................................................................................................................. 59

1. TECHNICAL SPECIFICATIONS

AC INPUT DATA

NOMINAL AC VOLTAGE

120-240VAC

FREQUENCY

50/60Hz

MAX. CONTINUOUS AC CURRENT

37.5A @ 240VAC

MAX. AC INPUT POWER

9000W

AC BYPASS (GRID | GENERATOR)

50A | 50A

AC OUTPUT DATA

OUTPUT VOLTAGE

120/240VAC

OUTPUT FREQUENCY

50/60Hz

MAX. CONTINUOUS OUTPUT CURRENT @ 240V

25A

MAX CONT. LINE WATTAGE

3000W

NOMINAL POWER OUTPUT

6000W

SURGE CAPACITY

12,000W for ≈3.5 seconds | 11,000W for ≈5 seconds

POWER FACTOR VALUE

0.6 – 1

OPERATING FREQUENCY

50/60Hz

THD (V)

<3%

SWITCHING TIME

<15ms @ Single / <30ms @ Parallel

PV INPUT DATA

NUMBER OF MPPTS

INPUTS PER MPPT

MAX. USABLE INPUT CURRENT

17/17A

MAX. SHORT CIRCUIT INPUT CURRENT

25/25A

DC INPUT VOLTAGE RANGE

100-480 VDC

UNIT STARTUP VOLTAGE

100 VDC ± 10 VDC

MPP OPERATING VOLTAGE RANGE

120-385 VDC

NOMINAL MPPT VOLTAGE

320 VDC

MAXIMUM UTILIZED SOLAR POWER

8000W (4000W per MPPT)

RECOMMENDED MAXIMUM SOLAR INPUT

10000W (5000W per MPPT)

EFFICIENCY

MPPT EFFICIENCY

99%

BATTERY CHARGING EFFICIENCY

93%

BATTERY DISCHARGING EFFICIENCY

93%

IDLE CONSUMPTION (STANDBY MODE*)

W/ PV

<30W

w/ Battery

≈50W

w/ AC

<50W

BATTERY DATA

TYPE

Lead-acid/Lithium

MAX. DISCHARGE CURRENT 140A

MAX. CHARGE CURRENT 125A**

NOMINAL VOLTAGE 48 VDC

BATTERY VOLTAGE RANGE 46.4-60 VDC (Lithium); 38.4-60 VDC (Lead-Acid)

REC. BATTERY CAPACITY PER INVERTER >200Ah

HIGH DC CUT-OFF VOLTAGE 59 VDC (Lithium) | 60 VDC (Lead-acid)

STANDARDS AND CERTIFICATIONS

UL1741

FCC PART 15, CLASS B

INGRESS PROTECTION RATING

IP20

*Idle consumption value tested with constant 300VDC PV source

**115A @ 48VDC (AC), 125A @48VDC (PV)

***See EG4 Warranty Registration for terms and conditions

HIGH DC RECOVERY VOLTAGE 57.4VDC(Lithium) | 58VDC(Lead-Acid)

LOW DC WARNING VOLTAGE (LEAD-ACID)

LOAD<20% 44.0 VDC (Conﬁgurable)

20%≤LOAD<50% Warning Voltage @Load <20% - 1.2V

LOAD≥50% Warning Voltage @Load <20% - 3.6V

LOW DC WARNING VOLTAGE RETURN (LEAD-ACID) Low DC Warning Voltage @Dierent Load +2V

LOW DC CUT-OFF VOLTAGE (LEAD-ACID)

LOAD<20% 42.0VDC (Conﬁgurable)

20%≤LOAD<50% Cut-O Voltage @Load <20% - 1.2V

LOAD≥50% Cut-O Voltage @load <20% - 3.6V

LOW DC CUT-OFF RETURN VOLTAGE (LEAD-ACID)

CUT-OFF VOLTAGE

@LOAD <20% ≥45V

CUT-OFF VOLTAGE

@LOAD <20% <45V

Low DC Cut-O Voltage @load <20% +3V

48V

LOW DC WARNING SOC

20% SOC (Conﬁgurable)

LOW DC WARNING RETURN SOC Low DC Warning SOC +10%

LOW DC CUT-OFF SOC

15% SOC (Grid ON) (Conﬁgurable)

15% SOC (Grid OFF) (Conﬁgurable)

LOW DC CUT-OFF RETURN SOC Low DC Cut-O SOC +10%

CHARGE CUT-O F F V O LTA G E 58.4VDC

GENERAL DATA

MAX. UNITS IN PARALLEL

INTEGRATED DISCONNECT

Yes

DC SWITCH RATING FOR EACH MPPT

Yes

DIMENSIONS

18×25.5×5.25 in (457×648×132mm)

WEIGHT

52.9 lbs. (24kg)

COOLING CONCEPT

Fan

TOPOLOGY

TL (Transformerless)

RELATIVE HUMIDITY

5-95%

ALTITUDE

<6561ft (2000m)

OPERATING TEMPERATURE RANGE

32 – 113°F (0 – 45°C)

STORAGE TEMPERATURE RANGE

5 – 140°F (-15 – 60°C)

NOISE EMISSION (TYPICAL)

<58 dB

DISPLAY

LCD + LED

COMMUNICATION INTERFACE

RS485/Wi-Fi/CAN

STANDARD WARRANTY 5-year standard warranty***

PV REVERSE POLARITY PROTECTION, POLE SENSITIVE

LEAKAGE CURRENT MONITORING UNIT, SURGE

PROTECTION DEVICE, OUTPUT OVER-V O LTA G E

PROTECTION, OUTPUT OVER-VOLTAGE PROTECTION

VARISTOR

Yes

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SPEC SHEET

2. ABBREVIATIONS

AWG – American Wire Gauge In-lbs. – Inch Pounds

A – Amps IP – Ingress Protection

Ah – Amp hour(s) kW – Kilowatt

AC – Alternating Current kWh – Kilowatt-hour

AFCI – Arc-Fault Circuit Interrupter L1 – Line 1

AHJ – Authority Having Jurisdiction L2 – Line 2

kAIC – kilo-Amp Interrupting Capability LCD – Liquid Crystal Display

ANSI – American National Standards Institute LFP – Lithium Iron Phosphate or LiFePO4

BAT – Battery MID – Micro-Grid Interconnection Device

BMS – Battery Management System mm – Millimeter(s)

COM – Communication MPPT – Maximum Power Point Tracker

CT – Current Transformer mV – Millivolt(s)

DC – Direct Current N – Neutral

DIP – Dual In-line Package NEC – National Electric Code

DOD – Depth of Discharge

NEMA – National Electrical Manufacturers

Association

EG – Equipment Ground NFPA – National Fire Prevention Association

EGS – Equipment Grounding System Nm – Newton Meters

EPS – Emergency Power System PC – Personal Computer

ESS – Energy Storage System PCB – Printed Circuit Board

E-Stop – Emergency Stop PE – Protective Earth (G or Ground)

E-Stop NO – Emergency Stop Normally Open PPE – Personal Protective Equipment

FCC – Federal Communication Commission PV – Photovoltaic

GE – Grounding Electrode RSD – Rapid Shut Down

GEC – Grounding Electrode Conductor SOC – State of Charge

GEN – Generator STC – Standard Testing Conditions

GES – Grounding Electrode System UL – Underwriters Laboratories

GFCI – Ground-Fault Circuit Interrupter UPS – Uninterrupted Power Supply

GFDI – Ground-Fault Detector/Interrupter V – Volt(s)

IEEE – Institute of Electrical and Electronic

Engineers

Voc – Open-circuit Voltage

Imp – Maximum Power Point Current Vmp – Voltage Maximum Power

Isc – Short-circuit Current

3. SAFETY

3.1 SAFETY INSTRUCTIONS

International safety regulations have been strictly observed in the design and

testing of the inverter. Before beginning any work, carefully read all safety

instructions, and always observe them when working on or with the inverter. The

installation must follow all applicable national or local standards and regulations.

Incorrect installation may cause:

•injury or death to the installer, operator or third party

•damage to the inverter or other attached equipment

3.2 IMPORTANT SAFETY NOTIFICATIONS

There are various safety concerns that must be carefully observed before, during,

and after the installation, as well as during future operation and maintenance. The

following are important safety notiﬁcations for the installer and any end users of

this product under normal operating conditions.

1. Beware of high PV voltage. Please install an external DC disconnect switch or

breaker and ensure it is in the “o” or “open” position before installing or

working on the inverter. Use a voltmeter to conﬁrm there is no DC voltage

present to avoid electric shock.

2. Beware of high grid voltage. Please ensure the AC switch and/or AC breaker are in

the “o” or “open” position before installing or working on the inverter. Use a

voltmeter to conﬁrm there is no voltage present to avoid electric shock.

3. Beware of high battery current. Please ensure that the battery module breakers

and/or on/o switches are in the “open” or “o” position before installing or

working on the inverter. Use a voltmeter to conﬁrm there is no DC voltage present

to avoid electric shock.

4. Do not open the inverter while it is operating to avoid electric shock and

damage from live voltage and current within the system.

5. Do not make any connections or disconnections (PV, battery, grid, communication, etc.)

while the inverter is operating.

6. An installer should make sure to be well protected by reasonable and

professional insulative equipment [e.g., personal protective equipment (PPE)].

7. Before installing, operating, or maintaining the system, it is important to

inspect all existing wiring to ensure that it meets the appropriate

speciﬁcations and conditions for use.

8. Ensure that the PV, battery, and grid connections to the inverter are secure

and proper to prevent damage or injuries caused by improper installation.

DANGER! Hazardous Voltage Circuits!

AVERTISSEMENT!Circuits à tension élevée!

All work on this product (system design, installation, operation, setting, conﬁguration, and

maintenance) must be carried out by qualiﬁed personnel. To reduce the risk of electric

shock, do not perform any servicing other than those speciﬁed in the operating instructions

unless qualiﬁed to do so.

1. Read all instructions before installing. For electrical work, follow all local and national

wiring standards, regulations, and these installation instructions.

2. Make sure the inverter is properly grounded. All wiring should be in accordance with the

National Electrical Code (NEC), ANSI/NFPA 70.

3. The inverter and system can inter-connect with the utility grid only if the utility provider

permits. Consult with the local AHJ (Authority Having Jurisdiction) before installing this

product for any additional regulations and requirements for the immediate area.

4. All warning labels and nameplates on theinverter should be clearly visible and must not be

removed or covered.

5. The installer should consider the safety of future users when choosing the inverter’s correct

position and location as speciﬁed in this manual.

6. Please keep children from touching or misusing the inverter and relevant systems.

7. Beware! The inverter and some parts of the system can be hot when in use, please do not

touch the inverter’s surface or most of the parts when they are operating. During operation,

only the LCD and buttons should be touched.

DISCLAIMER

EG4 reserves the right to make changes to the material herein at any time without notice.

Please refer to www.eg4electronics.com for the most updated version of our manuals/spec sheets.

WARNING! To reduce the risk of injury, read all instructions

4. BRIEF INTRODUCTION

4.1 INVERTER FEATURES

•Applicable for purely o-grid inverter/backup power situations.

•Integrated with 2 MPPT solar charge controllers with maximum PV input of 480V with an

optimal range of 120VDC-385VDC.

•Additional safety features such as PV Arc Fault Protection and PV Ground Fault Protection.

•Rated for 6kW output, with a power factor of 1.

•Able to run without battery in o-grid mode.

•Able to utilize generators with dedicated generator terminals.

•Supports paralleling for up to 16 inverters.

•Supports CAN/RS485 for Lithium battery communications.

•Features remote monitoring and ﬁrmware updates via mobile phone app or monitoring

system website.

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