EDP EDP-C2 Manuel utilisateur

EDP-C2

ELECTRONIC CONTROLLER

CONTRÔLEUR ÉLECTRONIQUE

EDP CONCEPTION

EDPCONCEPTION.COM

Table of Contents

Introduction page 3

Installation page 4

Controller Properties page 5

System Hook-up Diagram page 7

Programming page 8

Fuse Replacement page 10

Generator connection page 11

Conductor Size and Fuse Notification page 12

Pulley Size page 13

Number of Belts to Use page 14

Alarm Display page 14

Message page 15

Trouble Shooting page 16

Signalling Indicators Description page 17

Warranty page 17

Security Warning page 18

Value Notification Table page 20

Introduction

EDP-C2 consists of a complete electronic concept which allows a greater control of the working

parameters resulting in increasing the lifespan of the generator and the electromagnet.

The controller is easy to install. It only needs a few connections and it is pre programmed and

ready to use.

The controller adapts to most generators (within a range of 180 volts DC to 300 volts DC of

range with a maximum of 5 amps) on field.

The amperage of the electromagnet does not affect the controller.

The system tolerates + - 10% of generator RPM without affecting the efficiency, which is very

useful for the systems that use hydraulic driven generators.

The controller`s display shows the voltage and the amperage applied to the electromagnet.

The controller also shows the modulation and the voltage applied to the field signal.

The information displayed by the controller will allow us to guide you in the adjustments at a

distance, to increase the efficiency or to help fix your lifting equipment.

INSTALLATION

For new installation see page 13

For existing installations no pulley calculations are required

Important notice: The installation must be carried out by qualified personnel, voltages can reach

300VDC. Installation must be of professional quality.

The controller is isolated from the battery he have an isolator inside,follow the connection diagram.

1- Fix the main casing to a solid surface.

2- Before drilling holes in main casing, unscrew the four corner bottom plate screws so to

protect the controller unit.

3- Make wires pass through the bottom of the casing in a way to prevent water break

through.

4- Refer to the Installation Diagram (P7) and hook-up exactly as illustrated. Re-verify hook-

up.

5- Do not close the generator`s connection box for there is a possibility that F1 and F2 or F1

and F4 need to be reversed. If you have to respect color wire.

6- Turn the ignition key to power up the controller without activating the generator. Note:

the controller must stay activated during the start up procedure to insure a good start

up; that is why it is connected to ignition.

7- The controller can display the actual isolation of electromagnetic system .

This message is for information unly push right arrow. Now you can select the next

Isolation value with up and down arrow. If the isolation go under the selected value

An alarm appear unly for inform you the evolution of system isolation . The system still

working.

8- It is now time to program the system according to your system requirements; the default

settings are for an electromagnet of 230VDC. Refer to page 9.

9- Start the engine!

10- Adjust throttle to a maximum to maintain a good hydraulic pressure.

11- Activate the command button or the upper arrow to engage magnetism.

12- Observe the activity on the display, volts, amps, modulation field volts.

13- This step should be made with a cold magnet to have a best amp in autoajustement .

Push on command switch or on up arrow to load and still the control switch on and wait

NEW SET UP message appears and release switch .

The controller will automatically adjust the magnetisation in respect to the volt parameter

He can change many parameter identified by (*).

The same parameter can be change manually after.

To improve efficiency fill out the Value Notification Table at the end of the manual (p20) and

call a technician (many parameters are to be taken into consideration).

For more information you may call us at 1-866-535-6686

Controller Properties

The EDP-C2 is activated with 24v manual command instead of traditional 230v

therefore making it safer for the operator. He have is own control voltage.

If the electromagnet wires disconnect the controller will automatically lower the

voltage close to 0 VDC within less than 0.5 seconds to help protection of both

operator and equipment.

The controller will activate the field current only when needed to prevent

premature wear of the generator.

The controller offers the possibility of augmenting electromagnetic efficiency by

having two power levels.

1. One called ``High Tension’’ which can generate up to 30% more voltage

than the standard electromagnet voltage during a predetermined time (3-

10 seconds) permitting to pick up more material at a time.

2. The other called ``Transport Tension’’ which is about 15% less voltage

than the standard electromagnet voltage. This tension is used to carry

objects that have already been lifted thus keeping the electromagnet

cooler.

The demagnetisation is done by polarity inversion. A first dopping voltage is

applied and followed by a second cleaning Voltage.

This two voltage are controlled parameter for each .

The controller may provide two droping modes and two Loading modes (see next

page).

Working with the Controller

Manual Drop with one button mode

1- Press briefly on the command button for less than 0.5 seconds and the controller will

activate the electromagnet.

2- Each time that you briefly apply the command button, the controller will reactivate the High

Tension for a time determined by the parameter ``T-High Tension’’.

3- To drop the metal, hold the command button again for more than 0.5 seconds.

Manual Drop with two button mode

Press on the second button it will be connected to (TB IN) . It was be programmed for droping

(NO or NC) with code 72. (NO) is more safe. This parameter will deactivates the single button mode.

Auto Drop one button mode

Hold the command button for more than 0.5 seconds; as soon as the button is released the

metal will drop.

Sorting

Press on the command button for more than 0.5 seconds then drop momentarily for more than

0.5 seconds. This coordination will made a quick release and grasp of the materials.

You can repeat this step with a longer release and as often as you want without overheating the

controller.

Programming

Hold the right arrow for a second. With the help of the arrows

enter code 42 for the main parameters and code 72 for auxiliary

input and output.

Press on the right arrow.

Use the right arrow to scroll through the parameters.

When you see the parameter you would like to adjust use

the top and bottom arrows to change the value.

Press on the right arrow; this will enter your changes.

To exit the programming mode, press on the right arrow as

many times as it takes to come back to the main menu.

Parameter description

And

Default values on far right(..)

Language

Select language-------------------------------------------------------------- (English)

High Tension

Tension in electromagnet

at time of high tension-------------------------- 220VDC to 300VDC (240VDC)

T-High Tension

Time in which High Tension will be active------------------------ 5 to 15 s (6s)

Transport Tension

Tension in electromagnet

at time of Transport tension------------------- 180VDC to 240VDC (220VDC)

Time out delay

Maximum charge time ------------------------- 0 to 10 minute 0=infinity

(5 minute)

Generator amperage (Electromagnet +10%)

Alarm amperage---------------------- 15 to 200 amps (100 amps) *

Field Voltage

Field tension--------------------------------------------------- 120v to 300v (250v)

Droping amps

Amps of first droping --------------------------------------- 0 to 20 amps (0) *

Ratio 1’ droping

Power of first droping sequence --------------- 1 to 10/10 (5)

* This parameter will chage with autoajustement

INPUT/OUTPUT (CODE 72)

TB SW- MODE -TWIN + BOOST First short puls made load all other short pulse

restart hight volt time and a long pulse made a droping cycle.

-TWIN - BOOST First short puls made load and a long pulse made a

droping cycle.

-PULS First short puls made load and a next pulse made a

droping cycle.

DEFAULT IS TWIN + BOOST

TB IN MODE -NIL set one button mude.

-DROPING NC drop when open.

-DROPING NO drop when close.

(NO) is more safe than (NF).

. DEFAULT IS NIL

TB OUT MODE -HYDRAULIC VALVE output go on at load mode

With a minimum time between 0 to 255 seconds.

-MESSAGE ON DISPLAY output flash if an message

apears on display

With an interval between 0 to 255 seconds.

. -TIME OUT. output flash if time out is reached

with an interval between 0 to 255 seconds.

-LOAD UNLOAD output go on /off with load an unload.

- TWIN like load unload plus flash if an message appears

on display

With an interval between 0 to 255 seconds

message est affiché avec un intervalle de 0 a 255 secondes.

VALEUR D’ORIGINE EST DOUBLE

TEMPS TB VO -VALVE HYDRAULIQUE sortie active a la magnétisation

avec un délais minimum de 0 a 255 secondes.

VALEUR D’ORIGINE 30 SECONDES

To put parameters back to default values

Press one second on the right arrow.

With the help of the arrows enter 0 and then press once on the right arrow.

Fuse Replacement

NOTE B : 1

FUSE NO.1 MDL 2AMP

FUSE NO.2 MDL 5AMP FOR A 36 VOLT SYSTEME

FUSE NO.3 CERAMIC MDA 5AMP 250V

FUSE NO.4 CERAMIC MDA 5AMP 250V

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