Ecolab BFE3 Manuel utilisateur

Eco-Booster

BFE3

Service Manual........................................................3 - 14

Content EN

1. Installation Guide

1.1 General information......................................................................... 3

1.2 Preparation...................................................................................... 3

1.3 Placing............................................................................................. 3

1.4 Water supply.................................................................................... 3

1.5 Air supply......................................................................................... 3

1.6 Piping ............................................................................................. 3

1.7 Assembly......................................................................................... 3

1.8 Dimensions...................................................................................... 4

1.9 Pipe dimensions .............................................................................. 5

2. Service

2.1 Description....................................................................................... 7

2.1.1 Operating diagrams.............................................................. 9

2.2 Maintenance.................................................................................. 10

2.3 Start 10

2.3.1 New System ....................................................................... 10

2.4 Daily Operation.............................................................................. 10

2.4.1 Start.................................................................................... 10

2.4.2 Stop.................................................................................... 10

2.4.3 Rinsing the Chemistry supply............................................. 10

2.5 Service........................................................................................... 10

2.5.1 Components....................................................................... 10

2.5.2 Recycling and scrapping .................................................... 10

2.6 Trouble Shooting

2.6.1 Too low or unstable pressure ..............................................11

2.6.2 No foam creation/unsatisfactory foam quality .....................11

2.7 Recommended Spare Parts .......................................................... 12

2.8 Specications ................................................................................ 12

2.9 Electric diagram............................................................................. 13

2.10 Pumpcurve .................................................................................... 14

3. Spare Part ........................................................................................... 71

4. Declaration of Conformity....................................................................... 75

1.1 General information EN

For safety reasons it is important to read all of the

enclosed information (Installation guide, service

manual, spare parts, operating instructions) before

mounting this equipment. In addition, the legislation in

force at the time of purchase must always be consid-

ered in connection with installation and mounting of

this equipment, no matter the contents of this manual.

If there are matters of dispute please contact your

dealer.

This equipment is produced and tested by specially

qualied personnel according to approved instructions

to ensure our high level of product quality. After the

product is nished and tested it is manually inspected

with the ultimate test carried out just before the prod-

uct is released for shipping. To obtain our high level

of quality and long life we use stainless steel parts.

These parts, in deance of our manual inspections

may still have some sharp edges, which can present

a cut hazard. Therefore, it is advised always to use

protective gloves and show caution when installing the

equipment.

1.2 Preparation

Note: The pipeline must be rinsed through before

the system is connected. See service manual

1.3 Placing/application

• Do not use the machine outdoors.

• The Booster must be placed in frost-free rooms

only.

• Free space around the Booster: min 1000 mm.

1.4 Water supply

BFE3

Water amount 100 l/min.

Pressure 0,2 - 0,8 MPa (2 - 8 bar)

Max. temperature 70oC

The supply line must be sized so that it can supply the

minimum indicated pressure and water volume when

connected to this equipment. When dimensioning the

water supply. It is recommended to increase the avail-

able volume with 15-20% compared to the minimum

requirements listed in the table.

Note: Recommended water hardness 14-18 dH°.

The equipment will operate with water hardness ex-

ciding this level however, descaling of pump system,

injectors and like must be expected depending on use

pattern and water quality.

1.5 Electric connection

Connection guide is mounted on the cable:

Always check direction of rotation.

Service switch:

A separate service switch must always be mounted

before the unit.

Note! Installation always according to the country’s

legislation.

BFE3

Voltage: 380 - 415V

Frequency: 50 Hz

Motor effect: 5,5 kW

Nom. Voltage: 12,2 A

Fuse: 16 A

L1, L2, L3, PE 1,5 mm²

1.6 Piping

The pipe system should be made of stainless steel

pipes. The pipe joints should be made in a way that

makes separation possible in case of eg. repairs,

moving or similar.

All threads according to ISO 228

The dimensions stated are all indicative.

Always carry out calculations of the piping installation

based on pressure charts for piping and ttings

Pipe connections BFE3

Recommended pipe dimen-

sions 5/4"

Pipe dimensions unit 5/4"

Note: 5/4” – 2” closing valve should be mounted on

the water supply immediately before the Booster and

dirt lter if any.

1.7 Assembly

Dimensions see g.1.

Mount the Booster to the oor with the enclosed con-

crete anchors.

50Appox. 1500

฀฀฀270฀฀฀150Ø300 1฀1/4"386

210105

Fig. 1 110002069 Fig. 2 110002162

Appox. 1600

482

Ø520

Appox. 970

1 1/4"1 1/4" 386

Fig. 1 110002049 Fig. 2 110002049_1

Type BFE3

Type BFE3 med tilbehør

1.8 Dimensions / Maße / Dimensions / Dimensiones / Dimensioner

Air฀pipeWater฀pipe1/2”1฀1/4”1฀1/4”1฀1/4”1฀1/4”฀1/2”฀1/2”Eco฀SatelliteEco฀SatelliteBoosterBFE3Type BFE3

When mounting the units please make sure to use the pipe dimensions listed in the table under item

1.6 and the illustrations under item 3.

Bei Montage der Anlagen immer sicherstellen, dass die Rohrdimensionen in der Tabelle und den Illus-

trationen, bzw. Punkt 1.6 und 3, eingehalten werden.

En montant les unités satisfont veillent à employer les dimensions de pipe énumérées dans la table au

point 6 et les illustrations au point 3.

Al montar las unidades satisfacen se cercioran de utilizar las dimensiones de la pipa enumeradas en la

tabla bajo punto 6 y las ilustraciones bajo punto 3.

Ved montering af anlæggene skal de rørdimensioner benyttes, der er listet i tabellen under punkt 1.6 og

illustreret på tegningen g 3.

1.9. Pipe Dimensions / Rohr-Maße / Dimensions de pipe / Dimensiones de la pipa /

Rørdimensioner

Fig. 3 110002181

2.1 Description

BFE= Booster Economy

The Eco Booster is a complete

pump station delivering pressure

water to both the local clean-

ing station and some connected

satellites. The Booster requires

sufcient supply water and electric

supply according to the specica-

tion.

The unit is now ready for use.

The system is tested and approved

for the use of Ecolab cleaning

products. Use of other types might

reduce the life time of sealings,

hoses etc.

Important: Do not use the water

from the system for applications

other than cleaning.

Important: Do not use the water

from the system for other purposes

than cleaning.

If the above instructions are not

following the cleaning result might

be affected.

Warning

Do not change the settings made

or recommended by the supplier of

hygiene chemicals.

Detergents are supplied either

from the User Pack System which

can be ordered and delivered as

an accessory or from separate

standard cans.

Detergents are supplied either

from the User Pack System, which

can be ordered and delivered as

an accessory or from separate

standard cans.

BFE3SE11SE11Fig. 4 110002181_S

A typically installation

Eco-Booster BFE3

(Fig. 5)

1. Pump coupling/inlet

2. Pump

3. Pump coupling/outlet

4. Controller

5. Temperature sensor

6. Stop button

7. Start button

Fig. 5 110002032

Fig. 6 110002163

2.1.1 Operating Diagrams

accorrding to ISO14617

Eco-Booster BFE3

B. Ball valve.*

F. Filter.*

C. Non return valve.

TE. Temperature sensor.

CP. Centrifugal pump.

D. Outlet.

W. Water inlet.

Fig. 7 110002195

TE1

CP1

2.2 Maintenance

If the lter clogs, clean the lter or

buy a new one. If the lter is defect

get a new and complete strainer.

We recommend cleaning the

booster like other equipment in the

area.

2.2.1 Filter

Push “red button” on the operation

panel to stop the booster.

Disconnect the main switch

Close the inlet water

Open an inlet in order to depressu-

rize the system

Remove the lter (A, Fig 8) and ll

in the descaling product.

Rinse the cleaned lter thoroughly

and mount it again.

2.3 Start

2.3.1 New system

NOTE: the pump must be bled and

lled with water before start up.

In order to ensure a problem free

start up of a new system the pipe

system must be ushed and bled

Bleeding the pipe system

1. Turn on the water supply to

rinse and bleed the entire

system. If satellites are instal-

led open the tap furthest away

until no air or dirt comes out.

Then rinse and bleed the next

tap and continue until the tap

closest to you has been rinsed

and bled.

Bleeding the pump

1. Turn off the engine (off).

Loosen the relief plug (F, Fig

9) 1-2 times until water and air

begin to ow out.

Note. Never loosen the relief

plug while the pump is run-

ning as this may damage the

packaging and cause perso-

nal injury.

2. Tighten the relief plug again

3. Start the pump so that all re-

maining air pockets are forced

up to the top of the pump.

4. Stop the pump

5. Loosen the relief plug 1-2

times again and bleed the sy-

stem until inly water ows out.

6. Tighten the relief plug once

more.

2.4 Daily operation

2.4.1 Start

1. Check that water and air sup-

plies for the system are open.

2. Press green button on the

control panel in order to start

up the unit.

2.4.2 Stop

1. Push the red bottom on the

control panel to stop the unit.

stop.

2. Turn off the water and air sup-

ply

2.5 Service

Service may only be carried out by

authorized and qualied personnel.

Warning: The system must only

be serviced when there is no pres-

sure on the system.

1. Turn off the main switch

2. Open a water outlet to depres-

surize the unit.

2.5.1 Components

2.5.1.1 Pump/motor

Both pump and motor are mainte-

nance free. See section 2.2.2

2.5.1.2 Controlsystem

The control system is maintenance

free. If defective: Call service

technician.

2.5.1.3 Non return valve inlet

side

If defective: exchange the non

return valve

2.5.2 Recycling and

scrapping

Recycle the wrapping and scrap

the machine according to recom-

mendations from the local authori-

ties.

2.2.2 Before a longer lasting

production stop

If long production stops are plan-

ned (more than 6 months) and the

pump is drained, it is recommen-

ded that the pump is secured as

follows:

Remove the coupling safety guard

Spray a couple of drops of silicone

oil into the axle between the top

section and the coupling

Carefully follow the instructions

given in the manual provided by

the pump supplier.

AFig. 8 110002177

Fig. 9 0627131

SEE DETAIL A

DETAIL A

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