Eaton 9PHD Manuel
User's and installation
guide
Eaton 9PHD Accessory Cabinets
TFC-A, EBC-F and EBC-G
P-164000538
Copyright © 2022 Eaton Corporation plc. All rights reserved.
This manual contains important instructions that you should follow during installation and
maintenance of the UPS and batteries. Please read all instructions before operating the
equipment and save this manual for future reference.
This is a product for commercial and industrial application in the second environment.
Installation restrictions or additional measures may be needed to prevent disturbances.
The contents of this manual are the copyright of the publisher and may not be reproduced
(even extracts) without the written approval of Eaton Corporation. Every care has been
taken to ensure the accuracy of the information contained in this manual, but no liability
can be accepted for any errors or omission. The right to make design modifications is
reserved.
Unauthorized copying and lending are prohibited.
Eaton Power Quality Oy
Address: Koskelontie 13
FI-02920 Espoo
FINLAND
Internet: www.eaton.eu
Approvals and version history
Revision Date Description of change Approved by
1 28.01.2016 First issue Otto Asunmaa
2 24.03.2017 Second issue, layout and other
changes
Otto Asunmaa
3 23.08.2022 Third issue, information on EBC-G bat-
tery cable connections updated
Juha Manninen
Original instructions _X_ / Translation of the original instructions __
Eaton 9PHD Accessory Cabinets TFC-A, EBC-F
and EBC-G User's and installation guide
© Eaton Corporation plc 2022. All rights reserved. Document ID: P-164000538 2 (63)
Contents
1 How to read this manual.......................................................................... 5
1.1 Safety-related signs.................................................................... 5
1.2 Safety symbols............................................................................5
1.2.1 Hazard symbols............................................................. 5
1.2.2 Prohibited action symbols..............................................5
1.2.3 Mandatory action symbols............................................. 6
1.3 Conventions used in this document............................................ 6
1.4 Glossary......................................................................................6
2 Safety instructions....................................................................................8
2.1 Audience................................................................................... 10
2.2 CE marking............................................................................... 10
2.3 User precautions.......................................................................10
2.4 Environment..............................................................................11
2.5 Symbols on the UPS and accessories......................................12
2.6 Warning labels and notices in rooms........................................ 12
2.7 For more information.................................................................12
3 Installation and operation....................................................................... 14
3.1 Introduction to EBC-F and EBC-G............................................ 14
3.2 Site preparations.......................................................................17
3.3 Introduction to 9PHD transformer cabinet.................................20
3.4 Options......................................................................................21
3.4.1 IP classifications.......................................................... 21
3.4.2 Lifting eyes...................................................................21
3.4.3 Vibration dampers........................................................21
3.4.4 Other options............................................................... 22
3.5 How to unpack and unload the accessory cabinets..................22
3.5.1 How to unpack and unload the EBC-F and TFC-A
with casters.........................................................................22
3.5.2 How to unpack and unload the EBC-G with casters....25
3.5.3 How to unpack and unload all accessory cabinets
with vibration dampers........................................................30
3.6 How to install the EBC-F and EBC-G....................................... 32
3.7 How to install the transformer cabinet.......................................42
3.7.1 How to install transformer cabinet power wiring.......... 48
3.7.2 How to install transformer cabinet signal wiring...........51
3.8 Installation compatibility of the EBC-F, EBC-G and TFC-A...... 52
3.9 Installation checklist.................................................................. 53
3.10 Operation.................................................................................. 53
Eaton 9PHD Accessory Cabinets TFC-A, EBC-F
and EBC-G User's and installation guide
© Eaton Corporation plc 2022. All rights reserved. Document ID: P-164000538 3 (63)
4 Maintenance...........................................................................................55
4.1 Important safety instructions..................................................... 55
4.2 Performing preventive maintenance......................................... 56
4.2.1 Periodic maintenance.................................................. 56
4.2.2 Annual maintenance.................................................... 56
4.2.3 Battery maintenance....................................................56
4.3 Recycling the used UPS or batteries........................................ 56
4.4 Maintenance training.................................................................57
5 Technical data........................................................................................58
5.1 Directives and standards.......................................................... 58
5.2 Battery specification..................................................................58
5.3 Environmental specifications.................................................... 59
5.4 Cabinet specifications............................................................... 60
6 Warranty.................................................................................................61
6.1 General..................................................................................... 61
6.2 Whom to contact in case of Warranty....................................... 62
Eaton 9PHD Accessory Cabinets TFC-A, EBC-F
and EBC-G User's and installation guide
© Eaton Corporation plc 2022. All rights reserved. Document ID: P-164000538 4 (63)
1 How to read this manual
1.1 Safety-related signs
The following table explains the safety-related signs used in this document.
DANGER DANGER indicates a hazard with a high level of risk which, if
not avoided, will result in serious injury or death.
WARNING
WARNING indicates a hazard with a medium level of risk which,
if not avoided, could result in serious injury or death, or damage
to your machine.
CAUTION
CAUTION indicates a hazard with a low level of risk which, if not
avoided, could result in minor or moderate injury, or damage to
your machine.
Note: Notes are used to indicate important information and useful tips.
1.2 Safety symbols
1.2.1 Hazard symbols
These symbols indicate a hazardous situation or action. Symbols are used to
warn of situations, which may cause environmental damage and personal injury.
General warning sign Explosion and fire hazard
Electrical hazard Corrosive hazard
Battery hazard
1.2.2 Prohibited action symbols
These symbols are used to indicate an action that should not be taken.
Eaton 9PHD Accessory Cabinets TFC-A, EBC-F
and EBC-G User's and installation guide
© Eaton Corporation plc 2022. All rights reserved. Document ID: P-164000538 5 (63)
General symbol for pro-
hibited action
No smoking
Limited or restricted ac-
cess
1.2.3 Mandatory action symbols
These symbols are used to indicate an action that must be taken.
General symbol for man-
datory action
Disconnect from power
source
Read the manual or in-
structions
1.3 Conventions used in this document
This document uses the following type conventions:
•Bold type highlights important concepts in discussions, key terms in
procedures and menu options, or represents a command or option that you
type or enter at a prompt.
•
Italic type
highlights notes and new terms when they are defined.
•Screen type represents information that appears on the screen or LCD.
1.4 Glossary
Eaton manuals use the following acronyms to refer to Eaton UPS products or
their parts.
Table 1: Glossary of acronyms
ABM Advanced Battery Management
BIB Bybass Input Breaker
EBC External battery cabinet
EMBS External Maintenance Bypass Switch
Eaton 9PHD Accessory Cabinets TFC-A, EBC-F
and EBC-G User's and installation guide
© Eaton Corporation plc 2022. All rights reserved. Document ID: P-164000538 6 (63)
EPO Emergency Power-off
ESS Energy Saver System
FI-UPM Field Installed UPM
IPM Intelligent Power Manager
IPP Intelligent Power Protector
MBP Maintenance Bypass Switch (component)
MBS Maintenance Bypass Switch (system)
MCB Miniature Circuit Breaker
MCCB Molded Case Circuit Breaker
MIS Maintenance Isolation Switch
MOB Module Output Breaker
REPO Remote Emergency Power-off
RIB Rectifier Input Breaker
SCR Silicon-controlled Rectifier / thyristor
STSW Static Switch
TFC Transformer cabinet
UPM Uninterruptible Power Module
UPS Uninterruptible Power Supply
VMMS Variable Module Management System
Eaton 9PHD Accessory Cabinets TFC-A, EBC-F
and EBC-G User's and installation guide
© Eaton Corporation plc 2022. All rights reserved. Document ID: P-164000538 7 (63)
2 Safety instructions
DANGER
Important safety instructions!
Save these instructions!
CAUTION
Read this document before you start to operate or perform work on the UPS
system.
This document contains important instructions that must be followed during the
installation, operation and maintenance of the accessory cabinets. Read all of
the instructions before operating the equipment. Keep this manual for future
reference.
In this manual, the term UPS refers only to the UPS cabinet and its internal
elements. The term UPS system refers to the entire power protection system –
the UPS cabinet, the battery cabinet, and options or accessories installed.
The accessory cabinets contain components that carry high currents and
voltage. A properly installed enclosure is earthed and IP23 rated against
electrical shock, foreign objects and water. The accessory cabinets are parts of
sophisticated power systems and only qualified personnel are allowed to install
and service them.
DANGER
The accessory cabinets carry lethal voltages. All repairs and service must be
performed by authorized personnel only. There are no user-serviceable parts
inside the cabinets.
DANGER
Operations inside the cabinets must be performed by an authorized Eaton
Customer Service Engineer or by a qualified service officer authorized by
Eaton.
WARNING
To reduce the risk of fire or electric shock, install the battery cabinet in a
temperature and humidity controlled, indoor environment that is free of
conductive contaminants.
The ambient temperature must not exceed 40 °C (104 °F). Do not operate the
UPS near water or excessive humidity (95% maximum). The system is not
intended for outdoor use.
Eaton 9PHD Accessory Cabinets TFC-A, EBC-F
and EBC-G User's and installation guide
© Eaton Corporation plc 2022. All rights reserved. Document ID: P-164000538 8 (63)
Do not move the battery cabinets with batteries inside if the sheet plates are
not installed.
Before you start any installation or service work, make sure that all AC and
DC power sources are disconnected. Power may come from multiple sources.
Also ensure system grounding / protective bonding continuity.
In a parallel system, the output terminals may be energized even when the
UPS is turned off.
Batteries can present a risk of electrical shock or burn from high short-circuit
current.
Electric energy hazard. Do not attempt to alter any battery wiring or
connectors. Attempting to alter wiring can cause injury.
Do not open or mutilate batteries. Released electrolyte may be toxic and is
harmful to the skin and eyes.
IMPORTANT: The battery may consist of multiple parallel strings. Make sure
that you disconnect all strings before installation.
CAUTION
Only qualified service personnel knowledgeable of batteries and the required
precautions are allowed to perform installation or service work on batteries.
Keep unauthorized personnel away from the batteries. Before you install or
replace batteries, consider all the warnings, cautions, and notes concerning
appropriate handling. Do not disconnect the batteries when the UPS is in the
Battery mode.
Make sure that your replacement batteries are of the same number and type
as the battery that was originally installed.
Before you connect or disconnect battery terminals, disconnect the charging
source by opening the corresponding battery circuit breaker.
Check if the battery is inadvertently grounded. If it is, remove the source of
the ground. Contacting any part of a grounded battery can cause a risk of
electric shock. If you disconnect the grounding connection before you work on
the batteries, the risk of an electric shock is less likely.
Dispose of batteries according to your local disposal requirements.
Do not dispose of batteries in a fire. When exposed to flame, batteries may
explode.
To ensure proper cooling airflow and to protect personnel from dangerous
voltages inside the unit, keep the UPS door closed and the front panels
installed.
Do not install or operate the UPS system close to gas or electric heat
sources.
Eaton 9PHD Accessory Cabinets TFC-A, EBC-F
and EBC-G User's and installation guide
© Eaton Corporation plc 2022. All rights reserved. Document ID: P-164000538 9 (63)
Keep the operating environment within the parameters stated in this
document.
Keep the surroundings of the UPS uncluttered, clean, and free from excess
moisture.
Observe all DANGER, CAUTION, and WARNING notices affixed to the inside
and outside of the equipment.
2.1 Audience
The intended audience of this document is as follows:
• People who plan and perform the installation of the UPS system
• People who use the UPS system
This document provides guidelines for how to check the external battery cabinet
delivery and how to install and operate the cabinet.
The reader is expected to know the fundamentals of electricity, wiring, electrical
components and electrical schematic symbols. This document is written for a
global reader.
2.2 CE marking
The product has a CE marking in compliance with the following European
directives:
• LV Directive (Safety) 2014/35/EU
Declarations of conformity with UPS harmonized standards and directives IEC
62040-1 (Safety) is available at www.eaton.eu or by contacting your nearest
Eaton office or authorized partner.
2.3 User precautions
For the external battery cabinet, the only permitted user operation is to turn the
battery circuit breaker on or off. There are no permitted user operations for the
transformer cabinet.
Follow the precautions and only perform the described operations. Any deviation
from the instructions can be dangerous to the user or cause accidental load
loss.
DANGER
Do not open any screws in the unit. Failure to follow the electrical precautions
can be fatal.
Eaton 9PHD Accessory Cabinets TFC-A, EBC-F
and EBC-G User's and installation guide
© Eaton Corporation plc 2022. All rights reserved. Document ID: P-164000538 10 (63)
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