DUYAR FGE-01 Manuel utilisateur
INSTALLATION, MAINTENANCE and OPERATION GUIDE
FREQUENCY CONTROL PANELS
www.duyarpompa.com
Control panels, to get the best results this manual
information must read carefully. This manual,
all your problems can help solve.
MONTAJ, İŞLETME, BAKIM ve KULLANIM KILAVUZU TABLE OF CONTENTS
PURPOSE OF USER MANUAL.............................................................................2
SAFETYSIGNS.....................................................................................................................2
GENERAL INSTRUCTIONS......................................................................................2
SAFETY INSTRUCTIONS...........................................................................................2
1- TRANSPORT / STORAGE / MONTAGE.................................................3
1.1-Transfer............................................................................................................................3
1.1- Transport.......................................................................................................................3
1.3-Storage.............................................................................................................................3
1.4-Montage..........................................................................................................................3
2-OPERATING......................................................................................................................3
3- MAINTENANCE............................................................................................................3
3.1- Monthly Maintenance.....................................................................................3
4- FGE SERIES PANEL GENERAL INFORMATION.........................4
4.1- General Specifications of the Product.........................................4
4.2- Technical Specifications of the Product....................................4
5- FGE SERIES PANEL TECHNICAL TABLES AND VISUALS..........5
6- FLK SERIES PANEL GENERAL INFORMATION......................11
6.1- General Specifications of the Product.....................................11
6.2- Technical Specifications of the Product................................11
7- FLK SERIES PANEL TECHNICAL TABLES AND VISUALS.......12
8- FREQUENCY CONTROLLED PANEL WORKING PRINCIPLE....17
9-PANEL POWER & CURRENT TABLE...................................................18
10- CABLE SECTION SELECTION CHART..........................................19
11-WARRANTY...............................................................................................................20
2
FREQUENCY CONTROL
PANELS
INSTALLATION, MAINTENANCE and OPERATION GUIDE
PURPOSE OF USER MANUAL
●To convey the instructions regarding the pump's
installation, maintenance, and repair.
●To explain the pump's starting, operating, and
stopping methods.
SAFETY SIGNS
GENERAL INSTRUCTIONS
●Control panels read the instructions before using.
●Especially obey the safety instructions.
●Control panels all transactions must be done by
qualified personnel in accordance with the user
guide instructions.
●All repair and processing warranty made by
unauthorized persons terminates.
Within Easy Reach Of The Clipboard User Guide
Near And Place Should Be
PLEASE REMEMBER TO STORAGE
SAFETY INSTRUCTIONS
●Read instructions carefully before starting the
clipboard.
●Follow the instructions in the user guide.
●The front panel be careful. The front panel fragile gets
hit.
●Do not install where water can take directly to the
clipboard. Any water in the cabinet and Do not spill
liquid. Disconnect power the main fuse in the case
of water in panel contact the please institutions and
authorized person.
●Do not operate if any foreign substance enters into
the panel. This may cause electric shock or damage
to the panel. Entrust panel control by authorized
personnel.
●Fire risk avoid naked flame keep away from
flammable liquids and materials.
●Electrical connection as shown in the user's guide
input must be connected to the fuse. Otherwise
you may cause serious injury or death as a result of
electric shock.
●The power cord is damaged, replace the original
with the appropriate new cable through authorized
service.
●Do not use electrical connection cable damaged
and torn. Do not place heavy objects on the power
cord, and do not make an operation on the cable or
injure. Cables may be damaged and may cause a fire
or electric shock. In such cases, please contact the
authorized person or institutions.
●See the troubleshooting section in Troubleshooting
and fault finding practice immediately and call
service if necessary. Never attempt to repair this
dashboard.
●Do not dispose of together with general household
waste your clipboard. Please observe local laws and
regulations for disposal.
Failure to follow the safety instructions,
will void the product warranty.
Situations That May Be Harmful For Human And
Environmental Health Warnings
Installation, commissioning and service procedures
performed by qualified personnel as long as the board
is does not constitute a security risk to any.
●Burns, electric shock, and death may result.
●Disconnect the electrical connections to the
panel before working on them.
●Please do the clipboard the grounding
connection.
●Relaxation of the electrical connections and
electrical leakage may cause injury.
●Panel manual starting and stopping methods have
been described. During the re-commissioning of the
panel, the departments should operate on.
●"Leakage Relay" Should be, possible water leaks and
splashes clipboard against must installed.
●All electrical wiring must be connected to the clipboard
using the protective cover.
Unacceptable Actions
●On the control panel of design changes must be with
made not only the permission of the manufacturer.
●Control panels are used on the other parts, the
manufacturer is not responsible for the consequences
of changes.
Safety measures that can cause
life-threatening if not implemented
Warnings on electric current
Safety instructions, which, if not followed,
may damage the machine and its operation.
FREQUENCY CONTROL
PANELS
INSTALLATION, MAINTENANCE and OPERATION GUIDE
3
On The Control Panel The Speclal Securlty Equlpment
And Recommendations
May result in electrical shock or death.
In the wrong intervention to the control panel
may cause damage to the panel.
●Control panel electronic card in order to protect from
extemal factors is made of plexiglass with a specially
designed insulation protection is available.
●This protection panels and electronic card intervene
must not removed by unauthorized persons.
Efficient Use of Energy Saving Information
●Pumps and motors energy-consuming products.
Personal causes and is extremely important for the
national economy.
●Control panel suitable motor and pumps be used.
●All electrical connections to the instructions by
providing appropriate and accurate; Be provided to
prevent any loss and leakage of electricity.
Usage Life
The product is determined by the Ministry of Industry
and declared usage life (time required to carry out the
functions of the appliance spare parts) 10 years.
1. TRANSPORT / STORAGE / MONTAGE
1.1 Transfer
●Handle carefully control panels.
●Appropriate size of the control panels are shipped in
cardboard boxes.
●Do not remove the cardboard box inside the control
panels during transport.
1.2 Transport
●Measure damage to the panel, and bad weather
conditions during transport should be taken to avoid
exposure.
●Received by the panel in order to comply with the
model and should be checked for any damage during
transport.
●If the clipboard contains a damaged or missing
damage assessment report should be given written
information to the shipping company our company.
1.3 Storage
●Control panels of instead of immediately montage if not ;
●Do not store in damp environments.
●Do not put weight on the control panels.
●Protect from direct sunlight at the control panels.
●Keep out of the control panels watertight.
1.4 Montage
●When performing mounting, follow the
Instructions otherwise It may be damaged
panels.
●Montage are not observed instructions
during the that as a result of electric shock,
serious injury or death may result.
●While mounting nuts at the rear of the control panel
should be mounted with suitable screws.
●Do not mount the back of the board is drilled
with another screw. This may cause damage to the
electronic card.
●Control panel electrical connection must be carried
out only by qualified personnel necessary safety
precautions.
2. OPERATING
●Control panel electrical connections should be
checked.
●The control panel should be checked that the cover is
closed.
●There is power cut, the phases should be checked to
be complete.
●Control panel settings to be used should be based
on pump or motor. Introduction to the settings
menu, you will find that you are using the appropriate
settings to the clipboard
3. MAINTENANCE
3.1 Monthly Maintenance
●Disconnect electrical power before
maintenance operations.
●Control panel electrical connections should be
checked relaxation. The grounding line of the control
panel should be checked.
●Electric cables, abrasion, puncture should be
examined for color change and warming.
4
FREQUENCY CONTROL
PANELS
INSTALLATION, MAINTENANCE and OPERATION GUIDE
4. FGE SERIES PANEL GENERAL INFORMATION
4.1 General Specifications of the Product
FGE series control panel activates the pumps with the
frequency converter.specially for the purpose of taking
and removing and protecting was designed.
The control panel has automatic - manual operation
selection. Man-auto switch in the panel for manual
operation The switch must be set to the man position.
Manual pumps pressurelt is activated and deactivated
with the information received from the switches.
Received via system pressure transmitter for automatic
operationIt activates and deactivates the pumps
according to the analog information. A specially
designed PLC is used to perform these operations.
System pressure and active on the PLC unit screen
on the front panel pumps can be monitored. All fault
information is shown on the PLC screen. Set pressure
value and pump numbers can be adjusted via PLC.Up
to 4 pumps can be controlled.
In order for a three-phase asynchronous motor to
rotate at various speeds or at the same speed in
different conditions, a frequency inverter is needed to
be used. There are some advantages of using frequency
inverters to control the speed of asynchronous motors.
Big, strong motors consume high energy. Therefore, to
prevent this high energy consumption and to make
the motors rotate at desired speed in every condition,
panels with frequency inverters that generate various
frequencies and make the motor work at a stable
speed are produced. These panels work by adjusting
the speed at optimum conditions as the load requires.
Even the tiniest change in the speed can decrease
energy consumption at significant levels. The pump
runs at maximum speed at every condition when a
motor driver is not used. How ever, when a panel with
frequency control is used, energy can be saved by
decreasing the speed of the pump motor in the case
of water and need is decreased.
4.2 Technical Specifications of the Product
●Microprocessor based design.
●48Mhz operating frequency.
●64 Kb Program memory.
●3936 byte SRAM.
●1024 byte EEPROM.
●1.000.000 read / write data capacity.
●100 years data storage life.
●Design with nanowatt technology.
●PWM module controlled PID.
●PID speed adjust slow-normal-fast mode.
●Hydrophore - Circulation - Heating - Cooling operating
mode selection.
●To avoid indecisiveness in the transition to sleep
automatic sleep transition by raising the frequency.
●Phase sequence error protection.
●Ability to set high pressure protection value.
●Ability to see the pump current values.
●Ability to set high current protection value.
●Possibility to set error delay time.
●Auto Manual selection switch.
●Protection with floater water
●Ability to see all error states on the screen.
●Reporting fault conditions by relay contact.
●5 isolated digital inputs.
●3 Analog inputs.
●2X16 character LCD display.
●Turkish-English language support.
●Ability to monitor pump operating hours on the screen.
FREQUENCY CONTROL
PANELS
INSTALLATION, MAINTENANCE and OPERATION GUIDE
5
5. FGE SERIES PANEL TECHNICAL TABLES AND VISUALS
W
V
U
TANK
FLOATER
34 5
21
CONTROL PANEL
UV W
X Y Z
PRESSURE
SWITCH
L1
L2
L3
Network
380V AC
50-60Hz.
N
89
DC+
7
6
MANUEL
REMOTE
START
AUTO
REMOTE
START
B1
PRESSURE
SENSOR
PLC Control
Breaker
Thermostat Fuses Phase Protect
Relay
Contactors
T
Man - Oto
Fan
Figure 1: Panel Inside View
Figure 2: FGE-01 Panel Connection Diagram
6
FREQUENCY CONTROL
PANELS
INSTALLATION, MAINTENANCE and OPERATION GUIDE
10 11
W
V
U
321
FGE-02 CONTROL PANEL
UV W
X Y Z
W
V
U
L1
L2
L3
380V AC
50-60Hz.
N
UV W
X Y Z
4 5 89
DC+
7
6
B1
TANK
PRESSURE
Network
MANUEL
REMOTE
START
AUTO
REMOTE
START
PRESSURE
SENSOR
FLOATER
Table 1
Operating Voltage (Un)
Operating Frequency
Working Power
Operating Temperature
Voltage Measurement Range
Measurement Accuracy
Delay Time Setting
Indicator
Connection Style
Ignition
Connection Insulation
Assembly
Protection Class
Working Altitude
PART NAME
230 V - 380 VAC
50 / 60Hz
<6VA
-20°C to 55°C
10 - 500 V AC
%±1
1-30 sec.
2 X 16 LCD Screen and Leds
Terminal Connection
5 A / 250 VAC Resistive Load
2.5 kV
On the Pump or On The Wall
Ip55
<2000 meter
TECHNICAL DETAILS
Figure 3: FGE-01 Panel Connection Diagram
FREQUENCY CONTROL
PANELS
INSTALLATION, MAINTENANCE and OPERATION GUIDE
7
Table 2
A
B
C
F1
T1
SRC P1
1F1
R1
1K1 1K2
Q
Frequency Control Panel
IP-55
DİKKAT ! TO PRAKLAM A BAĞLAN TISI M UTLAKA YAP ILMALI DIR.
ATTENTIO N ! MUS T BE CO NNE CTED TO T H E GRO UNDS.
FGE Ser es
Control Un t
G
E
R
N
E
C
M
Y
E
Figure-4: FGE-01 Panel Outer View Figure-5: FGE-01 Panel Inside View
POWER
FGE-01 PANEL DIMENSIONS
A
B
C
0,75kW
1,5kW
2,2kW
3kW
4kW
5,5kW
7,5kW
11kW
500 mm
500 mm
500 mm
500 mm
500 mm
500 mm
500 mm
500 mm
700 mm
700 mm
700 mm
700 mm
700 mm
700 mm
700 mm
700 mm
220 mm
220 mm
220 mm
220 mm
220 mm
220 mm
220 mm
220 mm
8
FREQUENCY CONTROL
PANELS
INSTALLATION, MAINTENANCE and OPERATION GUIDE
Table 3
A
B
C
Frequency Control Panel
IP-55
DİKKAT ! TO PRAKLAM A BAĞLAN TISI M UTLAKA YAP ILMALI DIR.
ATTENTIO N ! MUS T BE CO NNE CTED TO T H E GRO UNDS.
FGE Ser es
Control Un t
G
E
R
N
E
C
M
Y
E
F1
T1
SRC P1 P2
1F1 2F1 R1
1K1 1K2 2K1 2K2
Q
Figure-6: FGE-02 Panel Outer View Figure-7: FGE-02 Panel Inside View
POWER
FGE-02 PANEL DIMENSIONS
A
B
C
0,75kW
1,5kW
2,2kW
3kW
4kW
5,5kW
7,5kW
11kW
500 mm
500 mm
500 mm
500 mm
500 mm
500 mm
500 mm
500 mm
700 mm
700 mm
700 mm
700 mm
700 mm
700 mm
700 mm
700 mm
220 mm
220 mm
220 mm
220 mm
220 mm
220 mm
220 mm
220 mm
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3
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