Duratuf Kiwi MK1 Manuel utilisateur

Quality –Built In

ASSEMBLY INSTRUCTIONS

MK1

BASE SIZE 1715mm x 1715mm

 Drill

 Drill Bit 3.5mm

 Drill Bit 6mm (for clear roof panel only)

 Riveter

 Hammer

 Nail Punch

 Tape Measure

 Ladder or Saw stool

 Spanners x 2

 String Line

 Tin Snips

 Skillsaw and Jigsaw (for floor only)

 Masonry Drill and 10mm Masonry Bit (for Bolt Down Kit only)

 Read all instructions carefully.

 Identify all parts and check quantities against checklist.

 If you are making your own floor refer to Raised Base Plate section

now.

 Do not attempt to build your shed in high winds.

 Beware of sharp edges.

 Protect your eyes and ears.

 Use electric tools with care. Use a Safety Trip Switch.

 It is easier and quicker if this shed is erected by two people.

 Your shed must be level. Achieve this by either levelling the ground

or by using blocks.

 If you shed is to be positioned on wet or damp ground, we recom-

mend that your shed is raised up off the ground slightly.

Tools Required:

Select your site:

Safety:

Before you start:

ASSEMBLY INSTRUCTIONS

2.090m

1.890m

Gable End Wall Sheets

Wall Sheets

Door - Standard Security

Instruction Booklet

Hardware Pack

Touch-up Paint & Brush

0.580m

0.603 x 0.603m

0.588 x 0.150m

Fixed Window Frame

Glaze Beads

Glass

Louvre Window Frame

Glass

Window Hardware Pack

2.000m Roof Sheets

Security Double Door Hardware Pack

Alarm - MA20

Shed light

Bolt Down Kit

Peg Down Kit

0.975m Flat Roof Sheet

100

50mm

75mm

Flooring Nails

Jack Studs - 90 x 45mm

0.200m

2.000m Roof Sheets

0.710 x 0.240m Over Panel - For Gable ends only

0.975m Clear Roof Panel

0.350m Pressed Capping Sheet

0.900m Bevel Edge Support 45 x 45m

Clear Roof Hardware Pack

MK1 TIMBER FRAME

1.810

YELLOW

45 45

1625

1715

45 45

BACK WALL

883

45 45

795

1715

45 45

FRONT WALL

883

45 785

MK1 TIMBER FRAME

Step 2: Front Wall: Select one 1.715m Base Plate

(Green), one 1.715m Top Plate (Red), three

Studs (Yellow) and a .785m Nog. Nail studs to

each end of Plates. Nail in remaining stud us-

ing .785m Nogs to get correct position. Position

Nog .883m down from Top plate and nail in

place.

Step 3: Select two 1.715m Base Plates (Green) and two

1.715m Top Plates (Red). With front wall lying on

the ground, nail Plates to frame. Ensure Green

joins to Green and Red joins to Red.

Step 4: Position the back wall frame on top of plates.

While someone supports frame, nail in place.

Step 6: Position a Jack Stud centrally on 1.715m End

Wall Top Plates and skew nail in place with two

75mm nails per Jack Stud. Position Ridge Beam

centrally on Jack Studs and skew nail in place

using two 75mm nails each end. Pre-drilling

holes before nailing will prevent timber from split-

ting.

Step 5: Carefully roll frame over onto its base. (Pieces of

timber from the packaging may be used to tem-

porarily brace the frame before rolling it over).

Position 1.625 End Wall Nogs .883m down from

Top Plate and nail in place. If fitting a Kiwi Floor,

fit Floor Joists now. Place joists equally and nail

in place using three 75mm nails per end.

Note: Studs and Nogs surrounding a window opening are to be fitted once the wall cladding is nailed in place.

Note: For sheds with the Raised Floor Modification option the studs will be 1.780m long to allow the Wall Sheets to pro-

trude 20mm below the Bottom Plate. Refer to Raised Floor Modification section (Page 15).

Step 1: Back Wall: Select one 1.715m Base Plate

(Green), one 1.715m Top Plate (Red) and two

Studs (Yellow). Lay out Plates and two Studs on

a flat surface and nail together using two 75mm

nails per join. Position 1.625m Nog .883m down

from Top Plate and nail in place.

MK1 WALL CLADDING

TO AVIOD CORROSION:

 Where at all possible try not to trap metal filings between two sheets. Remove all metal filings before riveting.

 Carbon in pencils reacts with the Zinc/Aluminium coating on steel. Use either crayon or ink to mark steel.

TERMS EXPLANATION

 To Tack: To Tack on a wall sheet means to use minimum nails hammered partly in to hold Wall Sheets in position. Should

a Wall Sheet need to be re-positioned, the nails can easily be prized out.

 If a window is required, identify Wall Sheet(s) with window hole pre-cut. Lean up Wall Sheets where window(s) are to be located.

Note:

When fitting Gable End Sheets ensure

they overlap correctly (fig 1).

The overlap direction may differ from

plan.

fig. 1

CLADDING DETAIL

Birds Eye View

MK1 WALL CLADDING

Step 1: Front Wall: Position wall on the right hand

side of the doorway with the sheet LIP on the

left hand side. Ensuring the LIP is flush with the

side of the Stud and the top of the Top Plate,

tack in place.

Step 2: Back Wall: Position the first Wall Sheet with

the LIP on the right hand side. Ensuring the LIP

is flush with the side of the corner Stud and the

top of the Wall Sheet is flush with the top of the

Top Plate, tack in place. Position the next Wall

Sheet with the LIP on the right hand side. Over-

lap as shown in fig 1. Ensuring Wall Sheet is

flush with top of Top Plate, tack in place.

Step 4: Nailing Off: Nail one 30mm Clout each side of the Rib (two per Pan) into the Top Plates and Bottom

Plates. Nail Wall Sheets to mid wall Nogs (one per pan). Nail each corner Wall Sheet to Studs using two

30mm Clouts evenly spaced.

Gable Ends: When nailing Gable Wall Sheets to the Top Plate, use a String Line. At the top of the gable nail two

30mm Clouts into the end of the Ridge Beam. This will stop it from twisting.

Step 3: End Walls: Lean Gable Wall Sheets against

the shed to form gable shape. With the LIP

flush with side of Stud tack in place ensuring

the bottom of the Wall Sheet is 10mm above

the bottom of the Bottom Plate. Tack on re-

maining Gable Wall Sheet. Repeat with other

gable end. If fitting a window, nail in Window

Studs and Nog now. Refer to Window instruc-

tions.

EDGE

FLUSH

TOP

FLUSH

MK1 LOUVRE WINDOW (Optional)

Step 2: On the inside of the shed, position studs

and Nog centrally on window opening.

Make sure the studs are parallel and nail

into Top Plate and End Wall Nog.

Step 3: Nail wall Sheets to window framing using

30mm clouts. (return to step 4 on page 7

and complete). Then fit Window Frame).

Position Window Frame centrally on win-

dow opening and rivet it to ribs. Pre-drill

holes in each corner and nail Window

Frame to framing, using 50mm nails.

Step 4: If the Window is in the gable end, tempo-

rarily position the Over Panel above Win-

dow Frame. Following the same angle as

the gable, mark and cut to suit.

Step 5: Rivet Over Panel to the Window Frame

with rivets.

588mm

Step 1: Lay out the two window studs (883mm) and

Nog (634mm) on a flat surface. Position

Nog and nail in place using 2x 75mm nails

at each end.

Step 6: From the inside of the shed, slide Louvre

Glass into Louvre Units attached to the

Window Frame. Bend up tabs to keep

Glass in position.

50mm

NAILS

RIVITS

MK1 FIXED WINDOW (Optional)

Step 2: On the left hand side of the front wall fit

Corner Flashing (101) over Door Jamb

Flashing and rib . With top of the Corner

Flashing flush with the top of the Top

Plate, rivet in place using six rivets.

Step 1: Lay out the two window studs (883mm) and

Nog (590mm) on a flat surface. Position

Nog and nail in place using two 75mm nails

at each end.

570mm

Step 6: From the outside of the shed, place glass

in Window Frame. Attach a Glazing Bead

(G100) with three rivets to each side of the

Window Frame to hold glass in place. Pre-

drilling Glazing Beads is recommended.

Follow Steps 2 - 5 on page 8.

MK1 DOOR JAMB & CORNER FLASHINGS

Step1: Fit Door Jamb Flashing (104) in between

Top and Bottom Plates and hard against

Stud. Attach Door Jamb Flashing with

three rivets into Rib on the outside and

three 30mm clouts into studs on the in-

side. Repeat with the other Door Jamb.

DOOR JAMB

STUD

PLATE

CORNER

FLASHING

FRONT PLATE

CLADDING

END

MK1 DOOR JAMB & CORNER FLASHINGS

MK1 ROOF

Note: Condensation can form on the under side of shed roof. If building paper is required, fit now. Building paper

will need to be supported by netting or roofing twine.

Step 1: Check that the diagonal measurements of the shed are the same. If building on unlevel ground it may be

necessary to temporarily brace the shed with pieces of timber from the packaging.

Step 3: Starting from the left hand end, centralise

Roof on Ridge Beam. Ensure Roof is tight

against end Wall Sheets and nail one 40mm

Weatherseal through Lip into the Ridge

Beam. At the back, line up Ribs on the Roof

Sheet with the Ribs on Wall Sheet. Using

one 40mm Weatherseal, nail through Lip into

Top Plate. Repeat at the front.

Step 2: Position first Roof Sheet centrally over Ridge

Beam on the right hand end of shed with the

LIP on the left hand side. (For sheds with a

Clear Roof Panel, go to the next page). Posi-

tion the next Roof Sheet. Ensure it overlaps

correctly then rivet together, 400mm down

from the centre on both sides.

Step 4: Centralize Roof at the other end and nail

through pan into Ridge Beam and Top

Plates. Ensure Ridge Beam is straight, then

nail one 40mm Weatherseal into Ridge Beam

beside each overlap (one nail per sheet). At

the back, set up a String Line in centre of

Top Plate. Ensure Top Plate is straight and

nail off, using one 40mm Weatherseal per

Pan. Repeat at the front.

Step3: Measure and cut Doorstep Flashing (106) to

fit in between Door Jambs. Position the Door-

step Flashing in between the Door Jambs at

bottom of doorway, nail through top of flashing

using three 30mm Clouts. Repeat with the

Overdoor Flashing (105).

Note: MK2 shown

Step 4:Fit remaining three Corner Flashings over

corner Ribs and rivet in place using six riv-

ets per flashing. When fitting right hand Cor-

ner Flashing on the front wall, ensure it is

parallel with the Door Jamb.

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