Duplo DF-520 Manuel utilisateur

Duplo Folder

Please let our service people install the machine.

Instruction Manual

[230V]

1. Easy to Use

• Automatic detection of paper size (A3 to B6).

• A one touch function automatically returns the folding

stopper and stacker to their proper positions.

2. Enhanced Basic Performance

• Folding speed of 45 to 120 sheets/min.(B4, 64g/m2,

single fold).

• Loading capacity of the paper feed table: 500 sheets (B4

64g/m2)

• Paper thickness: 52.3 to 157g/m2

3. Various Memory Functions (Standard)

• Correction memory function for fixed folding (36

types).

• Registration of custom folding methods (MAX 2

memories).

4. Standard Folding of Non-standard

size Paper Can be Carried Out Easily

by Inputting Their Size on the

Keypad.

(Paper length folding mode)

5. Various Types of Paper (Art/Coated

Paper) Can be Folded by Easy

Operation.

6. Various Functions (Standard)

Ensuring Folding Accuracy and

Usability

• Test folding can be carried out.

• The counter display can be used for additions and

subtractions.

• A slant correction device is installed to straighteng

paper.

• Cross folding can be carried out.

FEATURES OF DUPLO FOLDER

INTRODUCTION

Thank you for your purchase. To ensure correct usage, please read this instruction manual

thoroughly,especiallythesectionSafetyPrecautions.Afterreading,pleasestorethisinstruction

manual in a safe place for future reference.

CONTENTS

1. SAFETY PRECAUTIONS...................... 2

2. USAGE PRECAUTIONS ....................... 4

2-1. POWER SUPPLY .......................................4

2-2. OPERATING ENVIRONMENT ...................4

2-3. STORAGE CONDITIONS...........................4

2-4. MAINTENANCE..........................................4

3. INSTALLING THE UNIT ........................ 5

3-1. BEFORE INSTALLATION ..........................5

3-2. INSTALLATION LOCATION.......................5

3-3. POWER SUPPLY .......................................5

3-4. COMPONENT PARTS ...............................6

3-5. REMOVING THE PRESS RELEASE

LEVER ........................................................7

3-6. ATTACHING THE PARTS..........................8

4. NAMES OF THE PARTS..................... 10

5. NAMES AND FUNCTIONS OF THE

CONTROL PANEL PARTS................. 11

6. PRECAUTIONS BEFORE USE........... 13

6-1. PAPER TO BE USED...............................13

6-2. PRECAUTIONS FOR STACKING

PAPER......................................................13

7. OPERATION PROCEDURES.............. 15

7-1. STANDARD FOLDING OF STANDARD

SIZE PAPER.............................................15

7-2. SINGLE FOLDING THICK PAPER...........21

7-3. DOUBLE FOLDING THICK PAPER .........22

7-4. CUSTOM FOLDING OF STANDARD

SIZE PAPER.............................................25

7-5. CALLING THE MEMORY .........................30

7-6. SWITCHING THE MODE USED. .............30

8. FOLDING ADJUSTMENTS AND

MEMORIZE CORRECTIONS .............. 32

8-1. ADJUSTMENT THE FOLDING SLIPPAGE

IN THE VERTICAL DIRECTION...............32

8-2. MEMORIZE THE FOLDING STOPPER

CORRECTION..........................................34

8-3. ADJUSTMENT THE FOLDING SLIPPAGE

IN THE HORIZONTAL DIRECTION .............36

9. USING ART/COATED PAPER............ 37

9-1. PRECAUTIONS FOR STACKING

PAPER......................................................37

9-2. OPERATING PRECAUTIONS..................38

10.USING NON-STANDARD PAPER

SIZE ..................................................... 40

10-1. STANDARD FOLDING PROCEDURE ..... 40

10-2. CUSTOM FOLDING PROCEDURES.......42

11.CROSS FOLDING ............................... 47

11-1. PRECAUTIONS UPON USE ....................47

11-2. CROSS FOLDING STANDARD

SIZE PAPER.............................................48

11-3. CROSS FOLDING NON-STANDARD

PAPER SIZE.............................................50

12.TROUBLESHOOTING......................... 53

12-1. PAPER IS JAMMED NEAR THE PAPER

FEED RING .............................................. 53

12-2. PAPER IS SLIPPED NEAR THE PAPER

FEED SECTION ....................................... 54

12-3. PAPER IS COILED AROUND THE

RUBBER ROLL INSIDE THE UNIT..........54

12-4. PAPER IS JAMMED AT THE FIRST

FOLDING PLATE .....................................55

12-5. PAPER IS JAMMED AT THE SECOND

FOLDING PLATE .....................................56

12-6. PAPER IS JAMMED NEAR THE

STACKER.................................................58

13.EMERGENCY STOPS......................... 59

14.ERROR MESSAGES........................... 60

15.TROUBLE SHOOTING GUIDE ........... 62

16.CLEANING THE UNIT......................... 65

16-1. CLEANING THE RUBBER ROLL.............65

16-2. CLEANING THE PAPER FEED RING .....66

17.SPECIFICATIONS............................... 67

WARNINGS:

Do not place metal objects or vessels containing liquids on top of the unit. The entry of

any metal object or liquid could result in fire or electrical shock.

Do not insert any metal or easily combustible object inside this unit. This could result in

fire or electrical shock.

Do not touch or insert foreign objects into any rotating part during operation. This could

result in injury.

Do not remove the cover or back panel. This unit contains high-voltage components that

could cause electrical shock.

Do not disassemble, modify or repair this unit. There is danger of fire, electrical shock or

injury. Contact your dealer when repairs are necessary.

Use only the power supply voltage specified on the main nameplate. Using other voltages

could result in fire or electrical shock.

Keep this unit and the power cord away from heaters and heater vents. Excessive heat

could melt the cover or power cord covering and result in fire or electrical shock.

Always observe the cautions and warnings explained below to prevent personal injury or

property damage.

The degree of danger and damage that could occur is indicated in two levels by the

following marks.

WARNING: Ignoring this mark could result in the possibility of serious injury

or even death.

CAUTION: Ignoring this mark could result in the possibility of injury or

physical damage.

The following graphic symbols indicate the various types of actions to be

performed or avoided.

This graphic symbol indicates a forbidden action.

means “Do not disassemble.”

means “Do not touch.”

This graphic symbol indicates actions that must be performed.

means “Disconnect the power plug.”

This graphic symbol indicates a “Caution” that must be observed.

means “Caution: high temperature.”

1. SAFETY PRECAUTIONS

Do not use flammable sprays inside or near the unit (e.g. when cleaning the unit).

Such flammable gas can be ignited and cause a fire or combustion.

Make sure that the current consumption listed on the main nameplate does not exceed

capacity rating of the power outlet and do not connect other equipment to this same

power outlet. Connecting other equipment could cause the power outlet to overheat and

catch fire.

Remove any dust that accumulates on the power plug prongs and the surface from

which the prongs extend. Accumulated dust can result in fire.

If any foreign object such as metal or liquid should enter this unit, immediately turn off

the power switch and disconnect the power plug from the power outlet. Failure to do so

could result in fire or electrical shock. Contact your dealer immediately.

Do not damage the power cord or power plug. (Do not scratch, alter, bend, twist, pull or

place heavy objects on the power cord or power plug.)

This could result in damage, fire or electrical shock.

Always grip the plug when disconnecting the power plug from the power outlet. Pulling

on the power cord could cause damage, resulting in fire or electrical shock.

Do not handle the power plug with wet hands. This could result in electrical shock.

Before cleaning this unit, turn off the power switch and disconnect the power plug from

the power outlet. Accidental operation of the unit during cleaning could result in injury.

CAUTIONS:

Always disconnect the power plug from the power outlet when this unit is not to be used

for an extended period. Failure to do so could result in fire due to leakage current if the

insulation should deteriorate.

Install this unit on a level, stable stand or floor, with sufficient space around it. Failure to

do so could result in the unit overturning and injury.

Do not install this unit in a location where there is excessive humidity or where contact

with water is possible. Failure to do so could result in deterioration of the insulation, fire

or electrical shock.

Disconnect the power plug from the power outlet before attempting to move this unit.

Failure to do so could result in power cord damage, fire or electrical shock.

2. USAGE PRECAUTIONS

+6%

2-1. POWER SUPPLY

Make sure the power supply used is always within the following range.

230V AC -10%, 50Hz

Plug the power cord plug directly into a wall power outlet.

2-2. OPERATING ENVIRONMENT

Operate this unit in the following environment.

• Temperature range: 5 to 35 °C

• Humidity range: 20 to 80% RH (no condensation)

• Avoid locations with direct sunlight

• Avoid dusty locations

• Avoid locations with vibration

• Avoid locations that are salty

• Avoid locations with special chemicals

2-3. STORAGE CONDITIONS

Store this unit in the following environment.

• Temperature range: -5 to +45 °C

• Humidity range: 20 to 90% RH (no condensation)

• Avoid locations with direct sunlight

• Avoid dusty locations

• Avoid locations with vibration

• Avoid locations that are salty

• Avoid locations with special chemicals

2-4. MAINTENANCE

To protect the characteristics of this unit, the customer should never supply oil or grease

to the parts (except when the customer is specifically requested in this instruction

manual).

Please contact your dealer in case of any problem.

3. INSTALLING THE UNIT

The customer should never install the machine. Please be sure to ask your dealer for

installation.

3-1. BEFORE INSTALLATION

• Turn the power of this unit off, and disconnect the power cord from the power outlet.

• Make sure that the voltage and frequency in the area to be used correspond with the unit’s

specifications.

3-2. INSTALLATION LOCATION

• Install on a base which can bear the machine’s weight.

The weight is 33 kg.

• Install on a horizontal and flat ground.

• Avoid the side of any heating such as a heater.

• Place this unit in the following environment.

• Temperature range: 5 to 35°C • Humidity range: 20 to 80%RH (no condensation)

• Avoid locations with direct sunlight • Avoid dusty locations

• Avoid locations with vibration • Avoid locations that are salty

• Avoid locations with special chemicals • Avoid locations that splash

3-3. POWER SUPPLY

• Make sure the power supply used is always within the following range.

• 230V AC -10%, 50Hz

• Plug the power cord plug directly into a wall power outlet.

• When using the same power outlet together with other elctrical products, make sure not to

over the capacity of power supply.

The fixed current is 0.5 A.

+ 6%

After checking that you have following parts, attach them to the unit.

3. INSTALLING THE UNIT

3-4. COMPONENT PARTS

No. Name Qty.

First folding plate

Second folding plate

Cross folding lever

Instruction Manual

DUPLO CORPORATION

Duplo Folder

Please let our service people install the machine.

Instruction Manual

3-5. REMOVING THE PRESS RELEASE LEVER

This press release level is attached to the unit at shipment to prevent the rubber roll from

becoming distorted.

Be sure to remove it when installing the unit.

Take note that the unit will be damaged if it is used without removing the lever.

Remember to remove it in the following order when installing the unit.

1Two press release levers are inserted

in the left and right shaft edges of the

rubber roll.

2First, remove press release lever(A).

• To remove, push inwards and pull out the press

release lever, as shown in the figure.

Next, pull out press release lever(B)

as shown in the figure.

Also remove that of the operating side in the

same way.

Press release lever(B)

Press release lever(A)

Press release lever(B) <Non-operating side>

Press release lever(A)

Press release lever(B)

3. INSTALLING THE UNIT

1First, attach the second folding plate.

• Before starting, push the lock lever at the side of

the folding plate to “UNLOCK”.

• Next, insert the folding plate into the unit.

• After inserting it properly, push the lock lever to

“LOCK”.

2Secondly, attach the first folding

plate in the same way.

* If the paper jams inside the folding plate, turn off

the power supply, pull out the control cord of the

folding plate, push the lock lever to ''UNLOCK",

and remove the folding plate.

3After attaching the folding plates,

connect the control cord of the first

folding plate to connector No. 1 and

that for the second folding plate to

connector No. 2.

Note 1: Be sure to insert the control cords

correctly.

Note 2: Be sure to turn off the power before

connecting/disconnecting the control

cords.

3. INSTALLING THE UNIT

3-6. ATTACHING THE PARTS

Second

folding plate

Lock lever

First

folding plate

Stopper

Control cord 1

Control cord 2

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