Dundalk LeisureCraft Cedar Manuel utilisateur
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Dundalk LeisureCraft Cedar Barrel Sauna
Assembly Instructions
Please read and understand the complete instructions prior to assembly and use of your sauna. Customer agrees not to hold
Dundalk LeisureCraft Inc. and any of its authorized dealers liable for improper installation, maintenance and repair of this product
Requirements:
2 People (recommended)
* Carpenter’s Hammer
* Step Ladder
* Cordless Drill (we supply the bit)
* Tape Measure
Carpenter’s Level
* Rubber Mallet
View the assembly process on
Ver. 2.8
ph: 519-923-9813 | info@dundalkleisurecraft.com| web: www.dundalkleisurecraft.com
Dundalk LeisureCraft
Cedar Barrel Sauna Assembly Instructions
Index
Sauna Base Preparation (Standard) – Page 3
Sauna Barrel Assembly (Standard) – Page 4 to 14
Standard Bench Installation (Standard) – Page 15 to 18
Signature Bench Installation (Option) – Page 19 to 24
Lounge Bench Installation (Option) – Page 25 to 28
Electric Heater Installation (Option) – Page 29 to 31
Wood Heater Installation (Option) – Page 32 to 33
Harvia Wood Heater Installation (Option) – Page 34 to 37
Sauna Vent Kit (Option) – Page 38 to 39
Sauna Light (Option) – Page 40 to 41
Cove Assembly (Option) – Page 42 to 43
Completion/Maintenance/Warranty – Page 44 to 46
Sauna Base Preperation
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Dundalk LeisureCraft
Cedar Barrel Sauna Assembly Instructions
Concrete Pad
Sauna Base Preparation
A solid base for your sauna is recommended and can be made from any of the following.
Wooden Deck
Crushed Gravel Patio Stones/Paver Blocks
(Refer to the below chart for minimum base requirements)
It is recommended to build a base larger than required to provide
a sitting area for cooling off during your sauna session.
3
Sauna Size 6'x6' (182x182) 6'x7' (182x214) 6'x8' (182x244) 7'x6' (214x182) 7'x7' (214x214) 7'x8' (214x244)
Minimum Base
Size
48"x60"
(120x150cm)
48"x72"
(120x183cm)
48"x84"
(120x213cm)
60"x60"
(150x150cm)
60"x72"
(150x183cm)
60"x84"
(150x213cm)
Options
Porch Add 24" (60cm) to total length.
Changeroom Add 48" (120cm) to total length.
* All measurements in above chart are “width x lengths”
Sauna Barrel Assembly (Standard)
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Dundalk LeisureCraft
Cedar Barrel Sauna Assembly Instructions
*Please note that the number of Barrel Cradles
supplied depends on the overall length of the sauna.
*Saunas with an overall length of 10’ (305cm) or
greater have 3 cradles while saunas that are less than
10’ (305cm) have 2.
*Please Refer to the diagram on the right for the
correct configuration of your sauna and options.
(if any)
Make sure the placement for your sauna is level with a
slight slope to the back for drainage.
Start by layin out the cradles.
Lay the first bottom stave in the center of the
cradles.
This stave will have convex edges on
both sides as in inset.1.
Inset. 1
Fig 2a
Fig 2b
4
Mark the centre of the cradles horizontally. Fig. 2a
Measure 5” (13cm) from each end of the stave to the
cradles, as shown. Fig. 2b
Sauna Barrel Assembly (Standard)
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Dundalk LeisureCraft
Cedar Barrel Sauna Assembly Instructions
Secure stave into cradle using 2 ½” (64mm) screws.
Repeat for remaining cradles.
*Always ensure that you have the correct screw length so
that there will be enough thread to hold, and especially, so
that the screw does not go all the way through the
material and come out the other side.
Place the back wall into the dado grooves closest to
back of sauna.
Make sure the back wall panel is centered with the
middle stave.
*The back Wall will not have the square cut out if ordered
with the electric heater option.
Start laying down the wall staves. Keep the
dado grooves in line with the correctly positioned
bottom stave.
Make sure the staves are flush.
5
Sauna Barrel Assembly (Standard)
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Dundalk LeisureCraft
Cedar Barrel Sauna Assembly Instructions
Use rubber mallet to tap wall into back groove.
Using your carpenters level and rubber mallet,
level up the front and back walls.
Repeat this process to install the door panel on the
front wall.
Make sure the door is centered with the middle stave.
Use the top stave to go from the front
wall to back wall to help stabilize the sauna.
* The top stave has 2 concaved edges as in inset 2.
Inset. 2
6
Sauna Barrel Assembly (Standard)
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Dundalk LeisureCraft
Cedar Barrel Sauna Assembly Instructions
Install the front half moon side wall panels.
Screw into place at the top and bottom with
2 ½” (64mm) screws.
Use the rubber mallet to finesse them into place.
Repeat for back wall.
* Note that the bench brackets face inside of sauna.
Once both ends are on, start installing the wall
staves.
7
Sauna Barrel Assembly (Standard)
ph: 519-923-9813 | info@dundalkleisurecraft.com| web: www.dundalkleisurecraft.com
Dundalk LeisureCraft
Cedar Barrel Sauna Assembly Instructions
Install a few staves at a time, alternating sides.
Continue to add staves on both sides to the top.
Secure every 2nd stave on the bottom of the sauna with
the provided 2 ½” (64mm) nails to hold staves in place.
( If required)
When installing the staves, tap tightly together
while leaving as much of a gap as possible
between stave and wall using the pencil line as a guide
as in picture.
* This will make the tightening of the bands easier.
8
Sauna Barrel Assembly (Standard)
ph: 519-923-9813 | info@dundalkleisurecraft.com| web: www.dundalkleisurecraft.com
Dundalk LeisureCraft
Cedar Barrel Sauna Assembly Instructions
When you reach the top, you will find that the last wall
stave doesn't look like it fits properly, this is normal.
For the middle bands, toss one end over the sauna
while pushing the other underneath.
*If a porch and/or changeroom option is chosen, the bands
should be positioned over top of where the walls are.
Assemble the steel bands by sliding the rod with a nut
on one end through the other and secure with a second
nut.
Slide the band over the front of the sauna about
2” (5cm) from the edge of the stave.
Repeat the process for the back of the sauna.
9
Sauna Barrel Assembly (Standard)
ph: 519-923-9813 | info@dundalkleisurecraft.com| web: www.dundalkleisurecraft.com
Dundalk LeisureCraft
Cedar Barrel Sauna Assembly Instructions
Measure all around the sauna to ensure the
measurement of the bands are consistent.
Secure band in same manner as previous step.
Snug up bands with the cordless drill.
Make sure ends of sauna are flush.
Use the rubber mallet to tap the staves out & in as
needed to get the last wall stave and top stave to sit
properly together.
Tap up (from the inside of the sauna so you don’t break
the ends) or down, by hammering on the band to attain
a uniform circle shape.
When the wall staves take on the proper
shape, tighten the steel bands a little more snug.
Continue to use the rubber mallet to finesse the staves
into place until they look just about perfect.
10
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