Doyon DSF015 Manuel utilisateur
DSF-A.DOC 11/02 1
DOYON SEMI-AUTOMATIC DIVIDER ROUNDER
DSF015 / DSF022 / DSF030
TABLE OF CONTENTS
TO GET THE BEST PERFORMANCE OF YOUR MACHINE, PLEASE READ THIS
MANUAL CAREFULLY.
CHAPTER 1 - RECEPTION OF THE MERCHANDISE . . . . . . . . . . . . . . . . . . . 2
- NAMEPLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
CHAPTER 2 - GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
CHAPTER 3 - THE USE OF THE DIVIDER ROUNDER
3.1 - General description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3.2 - Machine’s characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3.3 - Improper use of the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
CHAPTER 4 - TECHNICAL DATA
4.1 - General dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4.2 - Technical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4.3 - Electric specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.4 - Electric installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.5 - Security system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
CHAPTER 5 - ELECTRIC CONNECTION AND INSTALLATION
5.1 - Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.2 - Electric installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
CHAPTER 6 - THE WORKING PROCESS
6.1 - Description of the working cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
CHAPTER 7 - MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
ELECTRIC SCHEMATIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
DSF-A.DOC 11/02 2
CHAPTER 1
CAUTION
READ ALL INSTRUCTIONS
IMPORTANT
RECEPTION OF THE MERCHANDISE
Take care to verify that the received equipment is not damaged before signing the delivery
receipt. If a damage or a lost part is noticed, write it clearly on the receipt. If it is noticed after
the carrier has left, contact immediately the freight company in order that they do their
inspection.
We do not assume the responsibility for damages or losses that may occur during transportation.
For your safety, this equipment has been verified by qualified technicians and carefully crated
before shipment. The freight company assumes full responsibility concerning the delivery in
good condition of the equipment in accepting to transport it.
NAMEPLATE
Each machine has a nameplate fixed on the machine, with the general characteristics of the
machine.
1. Serial number
2. Model
3. Date
4. Phase
5. Amperage
6. Voltage
7. Frequency
DSF-A.DOC 11/02 3
CHAPTER 2
GENERAL INFORMATION ABOUT THE MACHINE
The machine’s manual must always be kept close to the machine.
•Before switching on and using the machine, read this manual carefully, especially the
safety instructions.
•This manual must be kept in a safe place and be accessible to everyone that uses the
machine.
The manufacturer is not responsible for the machine’s damages in the following
situations:
•Bad use of the machine.
•Problems with electric power.
•Non-authorized changes.
•Deficient upkeep.
•Use of unoriginal parts and products of the machines.
•Not following this manual.
•Repairs made by unauthorized technicians.
DSF-A.DOC 11/02 4
CHAPTER 3
THE USE OF THE DIVIDER ROUNDER
3.1 - GENERAL DESCRIPTION
The semi-automatic divider rounder was designed to be used by qualified people in the bakery
production.
The semi-automatic divider rounder of 22 or 30 units (DSF022/DSF030) is a manual
volumetric weight divider for bakery dough, with the detail that it can also roll the dough semi
automatically.
3.2 - MACHINE’S CHARACTERISTICS
The DSF can divide a maximum of 6.5 Lbs/3 Kg of dough.
The DSF015 divides dough into 15 equal units, from 3.5oz / 100g up to 7 oz / 200g each.
The DSF022 divides dough into 22 equal units, from 1.4oz / 40g up to 4.8 oz / 135g each.
The DSF030 divides dough into 30 equal units, from 0.7oz / 20g up to 3.5 oz / 100g each.
For example, if we want to divide a 3.3 Lbs/1.5 Kg of dough with a DSF030, each unit will
weight 1.75 oz / 50g.
3.3 - IMPROPER USE OF THE MACHINE
This machine was created to weigh and roll volumetrically the bakery dough. Other uses will
be considered improper.
The manufacturer is not responsible for any machine damages or personal injuries due to
improper use of the machine.
There is no guarantee that the machine will roll perfectly dough with more than 65% of water.
DSF-A.DOC 11/02 5
CHAPTER 4
TECHNICAL DATA
4.1 - GENERAL DIMENSIONS
The figure 2 shows the machine’s dimensions.
General dimensions of the semi-automatic divider rounder
Model A
Inch/mm
B
Inch/mm
C
Inch/mm
D
Inch/mm
E
Inch/mm
F
Inch/mm
DSF 015 23/585 20/508 54/1371 24/610 83/2108 47/1194
DSF 022 23/585 20/508 54/1371 24/610 83/2108 47/1194
DSF 030 23/585 20/508 54/1371 24/610 83/2108 47/1194
4.2 - TECHNICAL CHARACTERISTICS
FIG. 2
DSF-A.DOC 11/02 6
•The top structure is completely built in cast iron, giving the machine a compact, stable and
resistant structure.
•Stainless steel knives.
•Aluminum molding plate.
•Dough rounding plate (fig. 3).
Fig. 3
•Chrome steel shafts.
•The cover lifts easily for rapid cleaning.
•Wheel-mounted.
•Synthetic painting that makes the machine’s surface completely smooth and easier to
clean.
DSF-A.DOC 11/02 7
4.3 - ELECTRIC SPECIFICATONS
DSF015 / DSF022 / DSF030
Voltage 120 Volts 208-240 Volts
Frequency 50/60HZ 50/60HZ
Phase 1 phase 1 phase
Amperage 8 Amps 4 Amps
NEMA configuration 5-15P 6-15P
4.4 - ELECTRIC INSTALLATION
Doyon’s machines have an electric installation in compliance with the American (ANSI/UL
std. 763), Canadian (CSA std. C22.2 no. 1335.2.14) and European rules.
4.5 - SECURITY SYSTEMS
The division process or dough cut, is a mechanical process.
The dangerous parts are protected, so that the hands cannot go through.
A ring protects the user, but also maintains the dough on the dough rounding plate during the
pressing.
The blades are 1/8 in. (3 mm) thick, which hardly cause injuries with a simple hand touch.
The rolling process is semi-automatic, so the user only has to pull the lever C, fig. 4.
The electric circuit is inside the machine’s foot. To reach it, you have to remove the back
panel. Nevertheless, this removal is only allowed to authorized technicians.
DSF-A.DOC 11/02 8
Figure 4
1. Press height-adjusting screw.
2. Machine’s opening pin for cleaning.
A. Press lever
B. Star unbolt lever
C. Automatic roller lever
DSF-A.DOC 11/02 9
CHAPTER 5
ELECTRIC CONNECTION AND INSTALLATION
5.1 - INSTALLATION
THE MANUFACTURE IS NOT RESPONSIBLE FOR THE MATERIAL AND PERSONAL
DAMAGES THAT A WRONG INSTALLMENT MAY CAUSE.
The divider rounder is wheel-mounted: two wheels are mobile and two others are fixed, in
order to facilitate the machine’s displacements and, at the same time, preventing it to move
while it’s in operation.
The floor surface, where the machine will be in service, must be solid and horizontally
leveled, in a way to prevent a possible instability and a fall during the working process.
The DSF020 / DSF030 does not need to be fixed on the floor, it has two anti-vibrate footing
supports (fig. 5.1).
Fig. 5.1
DSF-A.DOC 11/02 10
5.2 - ELECTRIC INSTALLATION
Make sure that the plugs you have in the room have the same voltage and power presented on
the machine’s nameplate.
The electric plug must be as close as possible of the machine.
Avoid plugging more than one machine into the same electric plug. In case you need to plug
more than one machine in the same electric plug, make sure that it has the electric capacity for
it.
See chapter 4.3 NEMA configuration for the plug on the machine.
Warning! Take all the precautions in a way to avoid dangers of fire, electric shocks and
personal damages. Only qualified people are allowed to intervene in the electric parts of the
machine, always follow these rules:
1. Stop the machine.
2. Switch off the power, the general switch.
3. Unplug the machine.
4. Do the necessary repairs or maintenance.
5. Plug the machine only at the end.
Ce manuel convient aux modèles suivants
2
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