Dorner 2100 Series Instruction manuelle

851-424 Rev. B

Setup, Operation

& Maintenance Manual

2100, 2200 & 6200 Series

Center Mount Drive Package for Standard Load

60 Hz Parallel Shaft Gearmotors

Table of Contents

Warnings −General Safety 2. . . . . . . . . . . . . . . . . . . . .

Introduction 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Product Description 3. . . . . . . . . . . . . . . . . . . . . . . . . . .

Specifications 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Required Tools 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Mounting 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Preventive Maintenance & Adjustment 7. . . . . . . . . . . .

Required Tools 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Timing Belt Tensioning 7. . . . . . . . . . . . . . . . . . . . . .

Timing Belt Replacement 7. . . . . . . . . . . . . . . . . . . .

Drive or Driven Pulley Replacement 8. . . . . . . . . . . .

Gear Motor Replacement 8. . . . . . . . . . . . . . . . . . . . .

Service Parts 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Return Policy 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2100, 2200 & 6200 Series Center Mount Drive Package for Standard Load 60Hz Parallel Shaft Gearmotors SOMM

851-424 Rev. B 2Dorner Mfg. Corp.

The safety alert symbol, black triangle with white

exclamation, is used to alert you to potential

personal injury hazards.

WARNING

Climbing, sitting, walking or

riding on conveyor will

cause severe injury.

KEEP OFF CONVEYORS.

DANGER

Do NOT OPERATE

CONVEYORS IN AN

EXPLOSIVE ENVIRONMENT.

Exposed moving parts can

cause severe injury.

LOCK OUT POWER before

removing guards or

performing maintenance.

WARNING

Gearmotors may be HOT.

DO NOT TOUCH Gearmotors.

WARNING

Exposed moving parts can

cause severe injury.

REPLACE ALL GUARDS

BEFORE RUNNING

CONVEYOR.

WARNING

Dorner cannot control the

physical installation and

application of conveyors.

Taking protective measures

is the responsibility of the

user.

When conveyors are used in

conjunction with other equip-

ment or as part of a multiple

conveyor system, CHECK

FOR POTENTIAL PINCH

POINTS and other mechani-

cal hazards before system

start-up.

WARNING

Introduction

IMPORTANT: Some illustrations may show guards

removed. Do NOT operate equipment without guards.

Upon receipt of shipment:

DCompare shipment with packing slip. Contact factory re-

garding discrepancies.

DInspect packages for shipping damage. Contact carrier regar-

ding damage.

DAccessories may be shipped loose. See accessory instruc-

tions for installation.

Dorner 2100 and 2200 Series conveyors are covered by the

following patent numbers: 5131529, 5174435, and corre-

sponding patents and patent applications in other countries.

Dorner 6200 Series conveyors are covered by patent number

5174435 and corresponding patents and patent applications in

other countries.

Dorner’s Limited Warranty applies.

Dorner reserves the right to make changes at any time without

notice or obligation.

Dorner has convenient, pre−configured kits of Key Service

Parts for all conveyor products. These time saving kits are easy

to order, designed for fast installation, and guarantee you will

have what you need when you need it. Key Parts and Kits are

marked in the Service Parts section of this manual with the

Performance Parts Kits logo .

Warnings −General Safety

2100, 2200 & 6200 Series Center Mount Drive Package for Standard Load 60Hz Parallel Shaft Gearmotors SOMM

Dorner Mfg. Corp. 3851-424 Rev. B

Refer to Figure 1 for typical components.

A Conveyor

B Mounting Bracket

C Gearmotor

D Timing Belt Tensioner

E Cover

F Timing Belt

G Drive Pulley

H Driven Pulley

Typical Components

Figure 1

Specifications

Gearmotor Mounting Package Models:

Example:

Language Code = US English

Output Shaft Type = Parallel

Gearmotor Type: S = Standard Load, H = Heavy Load

Mount Style: 1 = Type 1, Veritical Mount;

2 = Type 2, Bottom Mount

Conveyor Width Reference*

Mount Position = A or D

(see detail to the right)

2M 1 P S WW A 32 32

2 = 2100 & 2200 Series Conveyor

6 = 6200 Series Conveyor

Drive Pulley (see Tables 2 & 3)

Driven Pulley (see Tables 2 & 3)

* See “Ordering and Specifications” Catalog for details.

Table 1: Table 1: Gearmotor

Specifications

Single Phase Three Phase DC Variable Speed

Output Power 0.17 hp (0.13 kw) 0.25 hp (0.19 kw)

Input Voltage 115 Volts A.C. 230 Volts A.C. 130 Volts D.C.

Input Frequency 60 Hz N/A

Input Current 1.9 Amperes 1.2 Amperes 1.8 Amperes

Motor RPM 1725 2500

Gearmotor Ratios 5:1, 10:1, 20:1, 30:1, 60:1, 180:1

Motor Type Totally enclosed, Fan-cooled Totally enclosed, Non−ventilated

Product Description

2100, 2200 & 6200 Series Center Mount Drive Package for Standard Load 60Hz Parallel Shaft Gearmotors SOMM

851-424 Rev. B 4Dorner Mfg. Corp.

Table 2: Belt Speeds for Standard Load Fixed Speed Parallel Shaft 60 Hz Gearmotors

Standard Load Gearmotors Top and Bottom Mount

Package Drive

Pulley

Driven

Pulley

Part Number

RPM

In-lb

N-m

Ft/min

M/min

art

RPM

-m

62M180PS411F(n) 10 341 38.5 2 0.6 22 32

62M180PS411F(n) 10 341 38.5 3 0.9 32 32

62M060PS4(vp)F(n) 29 270 30.5 6 1.8 19 32

62M060PS4(vp)F(n) 29 270 30.5 10 3.0 32 32

62M030PS4(vp)F(n) 58 135 15.3 20 6.1 32 32

62M020PS411F(n) 86 90 10.2 30 9.1 32 32

62M020PS411F(n) 86 90 10.2 45 13.7 48 32

62M010PS4(vp)F(n) 173 45 5.1 61 18.6 32 32

62M010PS4(vp)F(n) 173 45 5.1 91 27.7 48 32

62M005PS411F(n) 345 25 2.8 121 36.9 32 32

62M005PS411F(n) 345 25 2.8 154 46.9 28 22

62M005PS411F(n) 345 25 2.8 181 55.2 48 28

62M005PS411F(n) 345 25 2.8 208 63.4 48 28

62M005PS411F(n) 345 25 2.8 264 80.5 48 22

(vp) = voltage and phase (n) = Reversing Capability

11 = 115 V, 1-phase N = No reversing switch

23 = 208 – 230/460 V, 3-phase R = With reversing switch (115V, 1 phase only)

Table 3: Belt Speeds for Standard Load Variable Speed Parallel Shaft DC Gearmotors

Standard Load Gearmotors Belt Speed Drive Driven

Part Number

RPM

In-lb

N-m

Ft/min

M/min

Drive

Pulle

Driven

Pulle

art

RPM

-m

Pulley

62M180PSD3DEN 14 341 38.5 0.4 −3.4 0.1 −1.0 22 32

62M180PSD3DEN 14 341 38.5 0.6 −4.9 0.2 −1.5 32 32

62M060PSD3DEN 42 270 30.5 1.0 – 9 0.3 −2.6 19 32

62M060PSD3DEN 42 270 30.5 1.8 – 15 0.5 – 4.5 32 32

62M030PSD3DEN 83 135 15.3 3.5 −29 1.1 −9 32 32

62M020PSD3DEN 125 90 10.2 5.3 – 44 1.6 – 13 32 32

62M010PSD3DEN 250 72 8.1 10 – 88 3.2 – 27 32 32

62M010PSD3DEN 250 72 8.1 18 – 150 5.5 – 46 48 28

62M005PSD3DEN 500 25 2.8 21 – 76 6.4 – 54 32 32

62M005PSD3DEN 500 25 2.8 27 – 224 7.3 – 61 28 22

62M005PSD3DEN 500 25 2.8 31 – 255 9.3 – 78 32 22

NOTE: For belt speed other than those listed, contact

factory for details.

Specifications

2100, 2200 & 6200 Series Center Mount Drive Package for Standard Load 60Hz Parallel Shaft Gearmotors SOMM

Dorner Mfg. Corp. 5851-424 Rev. B

Required Tools

DHex key wrenches:

2 mm, 2.5 mm, 3 mm, 5 mm

DStraight edge

DTorque wrench

Mounting

Exposed moving parts can

cause severe injury.

LOCK OUT POWER before

removing guards or

performing maintenance.

WARNING

NOTE: Type 1 mounting package shown below left

(Figure 2.) Type 2 mounting package shown below

right (Figure 2.)

Figure 2

Type 1 Type 2

1.Gather components (Figure 3)

Figure 3

Installation Component List

I Mount Assembly

J Drive Pulley

K Cover

L M4 Socket Head Screws (4x)

M Driven Pulley

N Key

O M6 Socket Head Screws (3x)

P Timing Belt

NOTE: Type 1 mounting package shown (Figure 3),

Type 2 mounting package similar.

2.Locate drive output shaft (S of Figure 4) and remove

two (2) screws (R).

Figure 4

3.Attach mount assembly (I of Figure 5) with screws

(O). Install long screws on bottom. Tighten screws to

80 in-lb (9 Nm.).

Figure 5

Installation

2100, 2200 & 6200 Series Center Mount Drive Package for Standard Load 60Hz Parallel Shaft Gearmotors SOMM

851-424 Rev. B 6Dorner Mfg. Corp.

Drive shaft keyway may be

sharp.

HANDLE WITH CARE.

WARNING

4.Install key (N of Figure 6).

Figure 6

5.Wrap timing belt (P) around driven pulley (M) and

drive pulley (J). Install driven pulley (M) onto

conveyor shaft.

6.Using a straight edge (T of Figure 7), align driven

pulley (M) with drive pulley (J). Tighten driven

pulley set screws (U).

Figure 7

7.Depending on direction of conveyor belt travel ( 1 or 2

of Figure 8), position belt tensioner (V) as shown.

Tension belt to obtain .125” ( 3 mm) deflection for

1.0 lb (456 grams) of force at belt mid-point (W).

Tighten tensioner screw to 103 in-lb (12 Nm).

Figure 8

8.Install cover (K of Figure 9) with four (4) screws (L).

Tighten screws to35 in-lb (4 Nm).

Figure 9

Installation

2100, 2200 & 6200 Series Center Mount Drive Package for Standard Load 60Hz Parallel Shaft Gearmotors SOMM

Dorner Mfg. Corp. 7851-424 Rev. B

Required Tools

DHex key wrenches:

2 mm, 2.5 mm, 3 mm, 5 mm

DAdjustable wrench (for hexagon head screws)

DStraight edge

DTorque wrench

Timing Belt Tensioning

Exposed moving parts can

cause severe injury.

LOCK OUT POWER before

removing guards or

performing maintenance.

WARNING

1.Remove four (4) screws (L of Figure 10) and remove

cover (K).

Figure 10

2.Loosen tensioner (V of Figure 11).

Figure 11

3.Depending on direction of conveyor belt travel (1 or

2 of Figure 12), position belt tensioner (V) as shown.

Tension belt to obtain .125” ( 3 mm) deflection for

1.0 lb (456 grams) of force at belt mid-point (W).

Tighten tensioner screw to 103 in-lb (12 Nm).

Figure 12

4.Install cover (K of Figure 10) with four (4) screws

(L). Tighten screws to 35 in-lb (4 Nm).

Timing Belt Replacement

Exposed moving parts can

cause severe injury.

LOCK OUT POWER before

removing guards or

performing maintenance.

WARNING

1.Remove four (4) screws (L of Figure 10) and remove

cover (K).

2.Loosen tensioner (V of Figure 11).

3.Remove timing belt (P of Figure 13).

NOTE: If timing belt does not slide over pulley

flange, loosen driven pulley set screws (U of Figure

13) and remove pulley (M) with belt (P). For

re-installation, see steps 5 and 6 on page 6.

Figure 13

4.Install new timing belt.

Preventive Maintenance and Adjustment

2100, 2200 & 6200 Series Center Mount Drive Package for Standard Load 60Hz Parallel Shaft Gearmotors SOMM

851-424 Rev. B 8Dorner Mfg. Corp.

5.Depending on direction of conveyor belt travel (1 or

2 of Figure 14), position belt tensioner (V) as shown.

Tension belt to obtain .125” ( 3 mm) deflection for

1.0 lb (456 grams) of force at belt mid-point (W).

Tighten tensioner screw to 103 in-lb (12 Nm).

Figure 14

6.Install cover (K of Figure 15) with four (4) screws

(L). Tighten screws to 35 in-lb (4 Nm).

Figure 15

Drive or Driven Pulley Replacement

Exposed moving parts can

cause severe injury.

LOCK OUT POWER before

removing guards or

performing maintenance.

WARNING

1.Complete steps 1 through 3 of “Timing Belt Replace-

ment” section on page 7.

2.Loosen set screws and remove drive or driven pulley.

NOTE: If drive pulley (J of Figure 20) is replaced,

wrap timing belt around drive pulley and complete

step 3.

3.Complete steps 5 through 8 of “Installation” section

on page 6.

Gear Motor Replacement

Exposed moving parts can

cause severe injury.

LOCK OUT POWER before

removing guards or

performing maintenance.

WARNING

Hazardous voltage will

cause severe injury or

death.

LOCKOUT POWER BEFORE

before wiring.

DANGER

1.For single phase motor, unplug power cord from

outlet.

2.For three phase motor:

a.Loosen terminal box screws (AF of Figure 16) and

remove cover (AG).

Figure 16

b.Record incoming wire colors on red, black and

blue leads. Loosen wire nuts and remove

incoming wires.

c.Loosen cord grip and remove cord.

Preventive Maintenance and Adjustment

2100, 2200 & 6200 Series Center Mount Drive Package for Standard Load 60Hz Parallel Shaft Gearmotors SOMM

Dorner Mfg. Corp. 9851-424 Rev. B

3.For DC variable speed motor, unplug motor cord at

disconnect (AH of Figure 17).

Figure 17

4.Remove four (4) screws (L of Figure 18) and remove

cover (K).

Figure 18

5.Loosen tensioner (V of Figure 19).

Figure 19

6.Loosen drive pulley set screws (X of Figure 20).

Remove drive pulley (J) and timing belt (P).

Figure 20

7.Remove four (4) gearmotor mounting screws (Q of

Figure 21). Remove gearmotor with adapter plate.

Figure 21

8.Remove four (4) adapter plate screws (AI of Figure

22). Remove adapter plate (AJ).

Figure 22

Preventive Maintenance and AdjustmentPreventive Maintenance and Adjustment

2100, 2200 & 6200 Series Center Mount Drive Package for Standard Load 60Hz Parallel Shaft Gearmotors SOMM

851-424 Rev. B 10 Dorner Mfg. Corp.

9.Install new gearmotor to adapter plate (AJ) and

mounting bracket (I of Figure 23). Tighten screws

(Q of Figure 21) to 103 in-lb (12 Nm).

10.Wrap timing belt (P of Figure 23) around drive pulley

(J) and driven pulley (M). Attach drive pulley (J) to

drive shaft.

Figure 23

11.Using a straight edge (T of Figure 24), align drive

pulley (J) with driven pulley (M). Tighten drive

pulley set screws (X).

Figure 24

12.Depending on direction of conveyor belt travel ( 1 or 2

of Figure 8), position belt tensioner (V) as shown.

Tension belt to obtain .125” ( 3 mm) deflection for

1.0 lb (456 grams) of force at belt mid-point (W).

Tighten tensioner screw to 103 in-lb (12 Nm).

Figure 25

13.Install cover (K of Figure 9) with four (4) screws (L).

Tighten screws to35 in-lb (4 Nm).

Figure 26

14.Replace wiring:

DFor a single phase motor, reverse step 1 on page 8.

DFor a three phase motor, reverse step 2, on page 8.

DFor a DC variable speed motor, reverse step 3 on

page 9.

Preventive Maintenance and Adjustment

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