Doosan PUMA 480M Manuel utilisateur
Machine Tools
Installation Manual
(PUMA 480LM)
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PUMA 480LM P48LMISE98
Table of Contents
1. Preparations before shipment ............................................................................................. 3
1.1 Installation Site ................................................................................................................ 3
1.2 Foundation Work ............................................................................................................. 5
2. Transportation ...................................................................................................................... 8
2.1 Using the crane ............................................................................................................... 8
2.2 Using the forklift ............................................................................................................... 9
3. What's included .................................................................................................................. 10
4. Second Round of Mortar Injection (Grouting) .................................................................. 12
4.1 Checkpoints before injecting mortar ............................................................................... 12
4.2 Blending the mortar mixture ........................................................................................... 12
4.3 Injecting the mortar mixture ........................................................................................... 13
4.4 Curing the surface of mortar .......................................................................................... 13
5. Connecting the main power and air sources .................................................................... 14
5.1 Connecting the main power source ................................................................................ 14
5.2 Connecting the air source .............................................................................................. 15
6. Checking and fueling the oil tanks .................................................................................... 16
6.1 Hydraulic Unit ................................................................................................................ 16
6.2 Gear Box (2-step) .......................................................................................................... 16
6.3 Lubrication Unit .............................................................................................................. 17
7. Removing the transit clamps ............................................................................................. 20
8. Machine Leveling................................................................................................................ 22
9. Precision Measurement & Correction ............................................................................... 24
9.1 Runout on the spindle & nose ........................................................................................ 24
9.2 Parallelism between center line of spindle and Z-axis movement .................................. 25
9.3 Parallelism between center line of spindle and Z-axis movement .................................. 27
9.4 Precision on the tool post............................................................................................... 28
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P48LMISE98
10. Reference Point & Correction ..........................................................................................31
11. Q-Setter Operation ............................................................................................................33
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PUMA 480LM P48LMISE98
1. Preparations before shipment
1.1 Installation Site
1) Do not install the machine in a place of a high temperature difference or
in areas that are
exposed to dust or direct sunlight, and consider the ventilation condition. Besides, it is
recommended to select a place of less vibration. However, if it's inevitable, take caution
not to affect the machine with the vibration.
Reinforc※ed foundation, reinforced ground, and dustproof screen
2) A 14-ton crane with a minimum lifting performance of 4m ~ 5m should be equipped in
the installation site. The installation personnel should take into consideration the
dynamic relation between crane and foundation.
If a crane meeting the above specification is not available, use alternatives such as ※
car crane, large forklift, etc., for moving the machine.
3) When determining the installation site, refer to the machine layout diagram to secure
room for installing the assemblies (chip conveyor, etc) as well as enough room for repair
(so that the doors are open/closed without interruption). Besides, secure enough room
between machines to facilitate the installation work of the chip conveyor.
4) The ideal operation condition is between 30% and 75% in humidity at 20 ºC.
- The temperature difference should be within ±2 ºC for 24 hours (1 day).
-
The temperature difference between floor and 5m high from the floor should be within 1
ºC.
Ref 1) : ※Front View
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PUMA
480LM
P48LMISE98
Ref 2) : Right View※
※ Ref 3) : Top View
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PUMA 480LM P48LMISE98
1.2 Foundation Work
It is recommended to perform the foundation work for the machine accuracy. This is true
especially if you have to use the machine for an extended time while keeping the machine
accurate.
※ If the following conditions are met, no foundation work is necessary in normal situations
or even a bolt is not necessary.
▪ The ground should be strong and solid. (bearing power of soil: at least 3 tons/m²)
▪ The concrete surface of the on-site floor should be at least 200mm thick.
▪ No gap is allowed between ground and concrete floor.
1) Foundation work timing and post checkpoints
It is recommended to take at least a two①-month schedule from completion of the
foundation work to completion of the installation.
▪ It should take at least one month to cure the concreted surface.
After completion of the foundation work, measure each ②checkpoint on the foundation
and take an appropriate action (mostly repair) if a problem is found.
2) Foundation work for installing the machine
The below foundation diagram is a standard machine layout for reference. The actual
layout may differ depending on the machine. Refer to the layout diagram that is specific
to the machine to install.
※ Foundation Diagram of Puma480LM
※ Tolerance for each checkpoint
Top View: ±5mm Gap between holes: ±10mm
Cumulative gaps between holes : ±20mm Size of foundation hole: ±10mm
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PUMA
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P48LMISE98
※ Foundation Cross-sectional Diagram
※ Notes
1) Reinforce the ground with stake driving, riprap piling and rebar reinforcement. Once
the machine is installed, a solid foundation should be made so that no sinking and
tilting should ever happen.
2) The first curing period for the concrete surface should be at least one month with a
minimum bearing soil power of 3 tons/m².
3) Prepare the wiring between machine and main power source as appropriate
beforehand.
4) Use a wrinkle tube to inject mortar into the second mortar surface about 400mm
deep. Important: the tube must be removed after the first foundation work.
Use the nonshrinking grout and comply with the mixture ratio as instructed by the
manufacturer.
1. These diagrams are just of the typical type. The thickness of the concrete
surface depends on the ground conditions.
2. -marked parts are not provided
by factory default. Make preparations for
yourself.
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PUMA 480LM P48LMISE98
5) The holes for the second mortar work should comply with the specifications in the
detailed diagram above.
6) Prepare oils, power source and air source before the machine arrives on the site.
7) Adjust the height of the machine so that it is 5mm to 10mm high from the ground.
To facilitate the work on the coolant tank, measure the height between coolant tank
and ground beforehand.
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PUMA
480LM
P48LMISE98
2. Transportation
2.1 Using the crane
1. Ensure that the lifting wire rope is secured firmly to the hook. Otherwise, the machine
may fall off during the lifting, causing a physical damage or even death. Special care
must be taken here.
2. To prevent damage to the machine, insert soft padding between machine and ropes.
3. Move the machine to the intended area, and put it down slowly in the right position.
4. Adjust the rope length as appropriate to keep the machine balanced.
5. f the rope is short, it may cause an interference with the main unit or covers. This is
why you must pay special attention to the rope length.
UOM: kg
Approximate mass of machine
PUMA 480M
8,450 kg
PUMA 480LM
10,050 kg
PUMA 480XLM
12,500 kg
(including hydraulic unit, electric cabinet and CNC)
H
ydraulic unit
CNC device
Lifting hook
Front door
Front door
Caution
Ce manuel convient aux modèles suivants
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