dk DK-1100A Manuel utilisateur
RR
DK-1100A Ink Roll Coder
Operation Manual
SHANGHAI DIXIAO CODING INDUSTRY CO., LTD.
SHANGHAI DIKAI SEPARATE MACHINERY CO., LTD.
Add: 6F, NO.2 Building, 32# Wudong Rd,
Haida Industry Zone, Shanghai 200433, China
Tel : 86-21-51086700
Fax: 86-21-55663921, 65103402
NOTICE
The use of this or any industrial system may involve hazards such as hot surfaces, sharp
objects, or nip points, as well as danger from exposure to electrical and/or pneumatic power,
UV or laser radiation, or hazardous chemicals. This manual is provided to assist you in the
safe and efficient use of your system. Read and follow the instructions carefully for
maximum safety, and to obtain the best use of your system and supplies.
All systems and supplies, whether considered hazardous or not, should be used in
accordance with principles of good manufacturing practice.
If you have questions or comments, please visit our website at
www.dikaiproducts.com
KNOW HOW TO USE THIS SYSTEM SAFELY
BEFORE YOU START TO USE IT
GENERAL TABLE OF CONTENTS
1. GENERAL & SAFETY INFORMATION
2. PRODUCT DESCRIPTION
3. INSTALLATION AND RELOCATION
4. TROUBLE-SHOOTING
5. ROUTINE MAINTENANCE
6. SCHEMATICS AND PARTS ILLUSTRATIONS
7. MANUAL REVISION EXPLANATION
8. DK HOT INK ROLL INTRODUCTION AND METHOD OF APPLICATION
9. MAINTENANCE CARD
DK-1100AInk Roll Coder Operation Manual
1. GENERAL & SAFETY INFORMATION
1.1 General Information
This handbook aims to introduce how to install, operate and maintain the DK-1100A High-speed Ink
Roll Coder safely.
Thanks for choosing DIKAI as your supplier. Any problems, please contact the local office or
distributor that will provide you with instant and ideal service.
Labels
Model Number/Serial Number/others
RR
Shanghai Dikai Separate
Machinery Industry Co.,Ltd.
NO. 32 Wudong Road, Shanghai, ChinaNO. 32 Wudong Road, Shanghai, China
Model: DK-1100A
AC 220V 50 / 60Hz 130 W 2A
S/N: 11110001A Year: 2011
Http://www.dikaiprodrcts.com Tel: 86-21-51086700
Mail:info@dikaiproducts.com Fax:86-21-65103908
There is a label on the back panel of the Control Box (see below for label description).
Model Number
Factory Location
Serial Number
Electricity Requirements
Producing Year
DK Logo
Contact Information
CE Label
SHANGHAI DIKAI SEPARATE MACHINERYCO., LTD.SHANGHAI DIKAI SEPARATE MACHINERYCO., LTD. 1-41-4
1-51-5
DK-1100AInk Roll Coder Operation Manual
1.2 Safety Information
Before operating this unit, read this manual thoroughly. Pay particular attention to the WARNINGS
AND CAUTIONS to prevent possible injury to personnel.
DANGER: Automatic packaging machine start-up after a printer reset! Install the printer Fault Output
Signal for manual packaging machine reset. Automatic start-up of a packaging machine could kill or
seriously maim an operator.
The printer installer is responsible for implementing the Fault Output Signal in a way that requires
the operator to manually restart the packing machine after a printer condition has been cleared. Any
deviation from this method is unsafe and is not approved by DIKAI or applicable regulatory
agencies.
The DK-1100A printer has an optional feature which enables it to stop or prevent packaging
machine operation when printer conditions prevent marking the packages. These conditions include,
but are not limit to, FAULT, WARMUP PERIOD and PRINT DISABLED STATUS. Some of these
printer conditions are cleared manually by the operator, and some are cleared automatically. In
either case, if the printer has not been properly connected, the packaging machine can begin
cycling when the condition is cleared. Failure to observe this may result in personal injury.
There are various ways for an installer to use the DIKAI printer Fault Output Signal to control a
packaging machine. Only someone familiar with the packaging machine can determine the best way
to signal it with an external device like the DIKAI printer. If doubt, consult the manufacturer of the
packaging machine.
WARNING: line voltages. Remove the power line cord AND the fault cable from the control box
before repairing the DK-1100A printer. Failure to do so can result in serious injury from an electrical
shock.
NOTICE: Failure to install the ground wire may result in random machine shutdown. Make sure to
install the ground wire to the control box.
IMPORTANT: Never connect or disconnect the cables to the DK-1100 A control box with the power
on. Damage to the electronics may occur.
IMPORTANT: DO NOT operate the DK-1100A during the warm up period. It takes 15-20mins to
reach operating temperature.
IMPORTANT: DO NOT touch the Print Head during the heating status, it may result in injury.
IMPORTANT: DO NOT run the printer when any covers are taken off.
SHANGHAI DIKAI SEPARATE MACHINERYCO., LTD.SHANGHAI DIKAI SEPARATE MACHINERYCO., LTD.
DK-1100AInk Roll Coder Operation Manual
Safety Labels
This label is located on the back panel of Control Box. This label warns the operator that the printer
should be well ground connected.
This label is located on the print head front cover.
This label warns the operator to repair the printer after disconnecting the power.
This label warns the ground connection.
!
WARNING
!
WARNING
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DK-1100AInk Roll Coder Operation Manual
2. PRODUCT DESCRIPTION
DK-1100A is an electronic continuous motion coder designed to print an area as described in the
DK-1100A Machine Specifications. The DK-1100A will product imprint on all common packaging
materials at rates up to 300 prints per minute and at film speed up to 35meters per minute with
below features:
Stable Printing
Less Mechanism Consume
Compact Size
Simple Installation
SHANGHAI DIKAI SEPARATE MACHINERYCO., LTD.SHANGHAI DIKAI SEPARATE MACHINERYCO., LTD.2-72-7
DK-1100AInk Roll Coder Operation Manual
2.1 Working System
Hot Ink Roll
Rubber Wheel
Hot Ink Roll
Rubber Wheel
Pressure RollerPressure Roller
RollerRoller
Packaging FilmPackaging Film
Diagram 1
1. The Types contact the Hot Ink Roll and get the ink;
2. The Types are driven by the Rubber Wheel and Pressure Roller to continue moving, then touch the
packing film to produce imprint.
3. The Rubber Wheel and Rubber Roller must keep in good contact to ensure the clarity and
consistency of the printing.
SHANGHAI DIKAI SEPARATE MACHINERYCO., LTD.SHANGHAI DIKAI SEPARATE MACHINERYCO., LTD. 2-82-8
DK-1100AInk Roll Coder Operation Manual
2.2 Dimensional Drawing of Bracket
Diagram 2
PrinterPrinter
RollerRoller
Pressure RollerPressure Roller
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DK-1100AInk Roll Coder Operation Manual
2.3 Dimensional Drawing of Print Head
Diagram 3
The Print Head can be top-installed and side-installed.
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Table des matières
