disperator 8075-E Manuel d'utilisation original
DISPERATOR AB Mälarvägen 9, SE-141 71 Segeltorp, SWEDEN Ref: Serv-8075/Eng/140301
Tel: +46 8 724 01 60, Fax: +46 8 724 60 70
E-mail: info@disperator.se, Web page: www.disperator.se
Service Instruction
for
Trash Compactor Model 8075-E
Motor 220-240V, 50/60Hz
140227B
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3
Safe Servicing Practices
Safe Servicing Practices
To avoid personal injury and/or property damage, it is important that Safe Servicing Practices be observed.
The following are some limited examples of safe practices.
1. DO NOT attempt a product repair if you have any doubts as to your ability to complete it in a safe
and satisfactory manner.
2. Before servicing or moving an appliance, remove the power cord from the electrical outlet, trip the
circuit breaker to the OFF position, or remove the fuse.
3. Never interfere with the proper operation of any safety device.
4. USE ONLY REPLACEMENT PARTS CATALOGED FOR THIS APPLIANCE. SUBSTITUTIONS MAY
DEFEAT COMPLIANCE WITH SAFETY STANDARDS.
5. GROUNDING: The standard color coding for safety ground wires is GREEN, or GREEN WITH
YELLOW STRIPES. Ground leads are not to be used as current-carrying conductors. It is EXTREMELY
important that the service technician re-establish all safety grounds prior to completion of service.
Failure to do so will create a hazard.
6. Prior to returning the product to service, ensure that:
• All electrical connections are correct and secure
• All electrical leads are properly dressed and secured away from sharp edges, high-temperature
components, and moving parts
• All non-insulated electrical terminals, connectors, heaters, etc., are adequately spaced away from
all metal parts and panels
• All safety grounds (both internal and external) are correctly and securely connected
• All panels are properly and securely re-assembled
NOTE
This service manual is intended for use by persons having electrical and mechanical training and
a level of knowledge of these subjects considered acceptable in the appliance repair trade.
DISPERATOR cannot be responsible, or assume any liability, for injury or damage of any kind
arising from the use of this manual.
Grounding Instructions
IMPORTANT: TO REDUCE THE RISK OF ELECTRIC SHOCK - PLEASE READ CAREFULLY.
FOR PERSONAL SAFETY, THIS APPLIANCE MUST BE PROPERLY GROUNDED.
IF THERE IS ANY DOUBT AS TO WHETHER THE WALL RECEPTACLE IS PROPERLY GROUNDED,
HAVE IT CHECKED AND PROPERLY GROUNDED BY A QUALIFIED ELECTRICIAN.
A 220-240 volt, 50-60 Hz., A.C., 10 amp fused and grounded electrical supply is required (time-delay
fuse or circuit breaker is recommended). It is recommended that a SEPARATE CIRCUIT serving only this
appliance be provided.
DO NOT USE AN EXTENSION CORD OR PLUG ADAPTER WITH THIS APPLIANCE.
NOTE
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Table of contents
Safe Servicing Practices .......................................... 2
Grounding Instructions ............................................ 2
Features ..................................................................... 4
Section A – Installation ............................................ 5
Free-Standing ............................................................. 5
Built-In Installation ...................................................... 5
Mounting Straps .................................................... 5
Under-Counter Opening ........................................ 5
Cord Clamp ............................................................ 6
Leveling the Compactor ............................................. 6
Section B – Cabinet .................................................. 7
Trash Bucket ............................................................... 8
Remove .................................................................. 8
Bucket Handle . ........................................................... 8
Remove and Replace . ............................................ 8
Slide Rails (Cabinet) .................................................... 9
Remove and Re-install . .......................................... 9
Slide Rails (Bucket) . .................................................... 9
Remove and Re-install . .......................................... 9
Door Assembly ......................................................... 10
Remove and Re-install . ........................................ 10
Reverse Door Hinge Position . .............................. 10
Safety Interlock Actuator .......................................... 11
Remove and Re-install . ........................................ 11
Gasket Assembly ...................................................... 12
Remove and Re-install . ........................................ 12
Top Trim Cover Assembly ......................................... 13
Remove and Re-install . ........................................ 13
Section C – Power Unit Mechanism ..................... 14
Drive Belt .................................................................. 15
Remove and Re-install ......................................... 15
Main Motor ............................................................... 16
Remove and Replace ........................................... 16
Complete Power Unit Mechanism ............................ 17
Remove and Re-install ......................................... 17
Drive Wheels ............................................................. 17
Remove and Replace ........................................... 17
Ram Screw Assembly .............................................. 18
Remove and Replace . .......................................... 18
Section D – Electrical Components ...................... 21
Start Switch .............................................................. 22
Remove and Replace ........................................... 22
Access to Components ............................................ 22
Remove Cabinet Cover ........................................ 22
Re-install Cabinet Cover ...................................... 24
Control Panel Assembly ........................................... 25
Remove and Re-install ......................................... 25
Display Module Assembly ........................................ 26
Remove and Re-install ......................................... 26
Key Switch ................................................................ 26
Remove and Replace . .......................................... 26
Interlock Switch Assembly ........................................ 27
Remove and Re-install ........................................ 27
Upper Limit Switch Assembly ................................... 27
Remove and Replace ........................................... 27
Lower Limit Switch ................................................... 28
Remove and Replace ........................................... 28
Motor Centrifugal Switch Assem .............................. 28
Remove and Replace ........................................... 28
Motor Capacitor ....................................................... 29
Test, Remove and Replace .................................. 29
Section E – Troubleshooting
Troubleshooting Table ............................................... 31
Section F – Specifications
Specifications Table .................................................. 34
Section G – Diagrams and Parts Lists
Wiring Schematic ..................................................... 34
Drawing and Parts List – Cabinet ............................. 35
Drawing and Parts List – Mechanism ....................... 36
Table of Contents
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How the compactor works
The compactor compresses kitchen trash up to 1/6 of its original volume. It will compact normal kitchen trash
including cartons, glass and plastic bottles, containers and jars, tin cans, wrappings, boxes etc.
When you start the compactor, an electrically powered ram moves down into the trash bucket, compresses the
trash and then returns to the “UP” position and shuts off automatically.
NOTE: The ram travels about 2/3 of the way down into the trash bucket. Because of this, the trash bucket must be
at least 1/3 full before you will notice any compression.
ELECTRICAL
COMPONENTS
(SECTION D)
POWER UNIT
MECHANISM
(SECTION C)
CABINET
(SECTION B)
Features
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5
Your compactor has been designed to require
minimum space without loss of capacity whether
free-standing or built-in.
Free-Standing
As shipped, the compactor is only configured for
built-in installations. This appliance can be converted
from built-in to free-standing with the use of Toe Kick
Accessory Kit Model 15TCTK (sold separately).
If additional cord length is required for free-standing
installation, remove the cord clamp and wire tie on the
back of the unit.
CAUTION
Failure to use Toe Kick Assembly Kit Model 15TCTK
in a free-standing installation may cause the
compactor to be unstable during operation.
Section A – Installation
Built-in Installation
MOUNTING STRAPS
Two under-counter mounting straps are provided. Use
these straps to secure the compactor to the underside
of a countertop.
Fasten the slotted end of the straps to the compactor
using the holes in the top of the compactor cabinet as
shown.
NOTE: When installation compactor under granite or
solid surface countertops, bend the mounting straps
so they can be secured to the adjacent cabinetry.
UNDER-COUNTER OPENING
The compactor requires an under-counter opening 15-in.
wide, 34-1/2-in. high, and 22-in. deep.
Plan to provide an electrical outlet in the opening that
meets all applicable electrical codes and requirements.
See “Grounding Instructions” on Page 2 for specific
information.
TOP OF
COMPACTOR
FRONT OF
COMPACTOR
Opening
15" Wide
34-1/2" High
22" Deep
15" W
341/2" H
22" D
12" MIN
ELECTRICAL
OUTLET
CAUTION
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Section A – Installation
CORD CLAMP
The compactor is equipped with a 6-ft. long power
cord. Use the cord clamp to prevent excess power
cord from being pinched beneath the cabinet during
installation or service.
Leveling the Compactor
Your compactor has four adjustable levelers; (2) rollers
in the rear and (2) legs in the front. They allow you to
adjust for uneven floors and also trim the unit up to fit
an undercounter installation.
To level the back of the compactor:
Tip the back of compactor up and onto a wood block.
Loosen the adjusting screws only far enough to move
the rollers to a higher or lower slot. Retighten the ad-
justing screws and remove the wood block.
To level the front of the compactor:
Tip the front of compactor up and onto a wood block.
Turn the leveling legs in or out to the desired position.
Remove the wood block.
CORD
CLAMP
BACK OF
COMPACTOR
WOOD
BLOCK
ADJUSTING
SCREWS
SLOTS
ROLLERS
FRONT OF
COMPACTOR
WOOD
BLOCK
LEVELING
LEGS
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Cabinet
The compactor’s main cabinet supports and encloses
a number of sub-assemblies. These include the trash
bucket, the door, the motor, the ram, and the electrical
controls and components.
Section B – Cabinet
Legend
A. Trash Bucket
B. Bucket Handle
C, D. Slide Rails
E. Door Assembly
F. Safety Interlock Actuator
G. Gasket Assembly
H. Top Trim Cover
ABC, D
FG E
H
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Section B – Cabinet
Trash Bucket
REMOVE
To remove the bucket completely from the cabinet for
repairs or cleaning, follow these instructions.
1. Pull out trash bucket until it stops.
2. Remove one screw from each of the bucket slides
3. Press down on left and right bucket slide release
tabs while pulling the bucket out of the cabinet.
Buckle Handle
REMOVE AN REPLACE
The plastic bucket handle may receive a lot of ‘‘wear
and tear” simply because the operator uses it every
time he or she places trash in to the compactor,
or removes or replaces the bag. If the handle is
scratched, chipped or broken, replace it.
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Slide Rails (Cabinet)
REMOVE AND RE-INSTALL
The compactor’s slide rails may become bent from
misuse or the ball bearings may become worn.
1. Remove trash bucket assembly. (See Trash Bucket,
Remove.)
2. Remove two Phillips head screws from the front and
rear of the left track slide rail. NOTE: It is necessary
to slide the inner rail to access both screws.
3. Remove the slide rail from the cabinet.
4. To re-install, place slide rail onto the three “spring
clips” inside of the cabinet. Align holes in rail with
bracketed holes on inside of cabinet and secure
with two Phillips head screws. Repeat for other side.
Slide Rails (Bucket)
REMOVE AND RE-INSTALL
1. Remove four Phillips head screws that secure the
left slide rail to the bucket. Remove the rail.
2. Repeat Step 1 for the right slide rail.
3. Installation is the reverse of removal.
Section B – Cabinet
RAIL
SPRING CLIPS
SCREW
NUT
SCREWS
RAIL
BUCKET
SCREW
SCREWS
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11
Door Assembly
REMOVE AND RE-INSTALL
The heavy-duty door could become dented, scratched
or bent and require replacement. Door removal is also
necessary for some service procedures.
IMPORTANT: Firmly support the door during removal
and re-installation.
1. With the door closed, use a 3/16” allen wrench to
remove the lower hinge pin.
2. Carefully remove door by opening and sliding the
bottom of the door away from the cabinet.
3. To re-install, lift the door, insert the upper hinge pin
into the upper door bushing and move the door into
place. Insert the lower hinge pin from Step 1 and
tighten securely.
Section B – Cabinet
REVERSE DOOR HINGE POSITION
The compactor comes from the factory with the door
in the right-hand opening position. Use the following
instructions to reverse the door.
1. Remove the door (see Remove and Re-install).
2. Use a 3/16” allen wrench to remove the lower hinge
pin from the cabinet (2 screws).
3. Turn the bracket over and install the bracket on the
opposite side of the cabinet using the same screws.
SCREWS
DOOR
LOWER
HINGE
BRACKET
LOWER
HINGE
PIN
SCREWS
DOOR
LOWER
HINGE
BRACKET
LOWER
HINGE
PIN
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