DiscreteHeat ThermaCurve Manuel utilisateur
05
05
Installing the Power Connection PCB
Bracket
1. Mount the ‘Easy Bend’ PCB bracket
approx. 25mm (1”) from the corner
of the wall/start of run, and up to the
ceiling. Do not over-tighten the 2
mounting screws so the bracket can
still slide on the slots. For mid-wall
installation, see separate instructions
provided.
2. When secure. Bend the bottom edge
up at 45° to form the angled bracket.
3. Installing the 1st Wall & Ceiling
Brackets.
4. The Wall bracket is fixed using the
centre slot (with teeth) and the oval
washer. Check its secured.
5. The ceiling bracket is secured (but
slides) using the lower slot (no teeth)
and the round washer. Check bracket
still slides.
6. 2nd & 3rd Brackets.
The 2nd set of brackets is fitted in the
middle wall length. The 3rd set is fitted
~200mm from the end/ corner of the
wall.
Middle of wall
200 mm
250 mm
~225mm/9”
~200mm/8”
~250mm/10”
Bend here 90
~25mm/1”
Bed up to 45
Oval Washer
Wall Bracket
Fixed
Round Washer
Slides
06
Preparing the ThermaCurve Prole
When cutting the ThermaCurve profile, the following allowances should be made:
Power Connection
/ PCB Internal Corner External corner Special Angle End Termination
Wall length
MINUS
200mm/8’’
Wall length
MINUS
125mm/5’’
Wall length
MINUS
25mm/1’’
Wall length
MINUS
150mm/6’’
Wall length
MINUS
100mm/4’’
1. When cutting the ThermaCurve
profile, remove any back capping
to prevent swarf or chips becoming
trapped, which could damage the
heating cable when inserted.
2. Using a pair of long nose pliers or
similar, ‘splay out’ the cable channel at
the ends to create a wider, ‘bell mouth’
opening. This prevents the heating
cable from snagging.
3. De burr! Using the rotary de burring
tool (from the spares kit) chamfer the
cut ends. Note; failure to follow 8.2 & 8.3
may invalidate your warranty.
200mm
125mm
25mm
100mm
150mm
Wall
ThermaCurve Prole
Wall Length L
Wall Length CL
Prole Length PL
Clockwise System
1
2 3
4
5
6
Start Connection
Termination
End of Run
Cable Connectors
PCB/ Start
Prole
Cable Connectors
07
Preparing the cable lengths (if not
supplied factory cut)
Power Connection /
PCB Internal Corner External corner Special Angle End Termination
Wall length
MINUS
-100mm/4’’
Wall length
MINUS
-25mm/1’’
Wall length
PLUS
+25mm/1’’
Wall length
MINUS
-25mm/1’’
Wall length
MINUS
-50mm/’’
Or: Profile Length
PLUS
+100mm/4’’
Or: Profile Length
PLUS
+100mm/4’’
Or: Profile Length
PLUS
+50mm/2’’
Or: Profile Length
PLUS
+125mm/5’’
Or: Profile Length
PLUS
+50mm/2’’
Note: Heating cables are usually supplied pre-prepared. If not, prepare the cable ends before inserting into the
ThermaCurve profile; the cable is difficult to strip and mistakes are hard to correct once the cable is in the cable channels.
Preparing the Power Connection Cable
end
1. Remove the outer red silicone jacket
to reveal approximately 80mm (3 ¼”) of
black inner core.
2. Split the black inner core down the
middle and separate.
3. Using a Stanley knife (box cutter)
or similar at a shallow angle, slice
away the black core to reveal the inner
conductors; NOTE; safety gloves and
eye shields should be worn and always
cut away from yourself.
80mm
25mm
100mm
100mm
50mm
125mm
125mm
50mm
08
Preparing the Power Connection Cable
end
3. Apply some RTV silicone glue/sealant
and slide the silicone ‘trousers’ over the
conducting cores. Secure the trousers
to the outer silicone jacket.
4. Using an air heat gun, heat shrink
the trousers to the cable to create a
permanent joint.
25mm 30mm
100-120mm
09
Install the heating cables – First section
1. Lay the 1st ThermaCurve profile
face down (on a soft, clean surface to
prevent paint damage).
2. Insert the heating cables such that
the trouser PCB connection end is
protruding 100mm from the end. Secure
the cables into the cable channel using
the clear polycarbonate back capping.
3. Insert the heating cable into the
channel, and secure in place using the
clear back capping. The last section of
back capping can be cut to length.
Preparing the cable ends – Terminating
a single straight length (For onward
section see 12)
4. If the ThermaCurve is heating a single straight wall (no
corners or onward connections) then simply cut any excess
cable 50mm(2”) longer than the profile (50mm/2” shorter
than the wall).
5. Using the silicone ‘boots’, RTV/silicone sealant and the
heat shrink tubing, make safe the end of the cable.
100mm
Back Capping
50mm
Heat Shrink tubing
10
Preparing the cable ends – Making a
corner or onward connection
1. For an Internal Corner, the cable should be prepared as per
the Power connection 9.1 – 100mm longer than the cut prole
length (25mm/1” shorter than the wall length).
2. For an External corner, the cable should be prepared as per
the Power Connection 9.1, but 25mm/1” longer than the wall
(50mm longer than the cut prole).
Installing the Insulation panels
4. The insulation panels are supplied in
1500 x 100mm sections. They can be
cut to size using a Stanley knife or sharp
blade. The last piece should be cut to
within 50mm of the end of the section.
5. Once cut, they are secured in place
using the insulation clips as shown.
3. Protective gloves are recommended
when handling the insulation panels,
due to the nature of the material, which
can cause skin irritation.
50mm
100mm
50mm
Insulation Panel
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