Disc-Go-Tech Disc-go-roboto Manuel utilisateur

»Fu l l y Au t o m A t e d di s c Re p A i R sy s t e m

Setting the Standard in Disc Repair

DISC-GO-ROBOTO

Disc Repair Machine Manual

in t R o d u c t i o n

Thank you for purchasing the DISC-GO-ROBOTO Automated Optical Disc

Repair Machine. Please take a few minutes to read through this manual

to become familiar with your new machine and achieve the best results.

If you have questions concerning the operation or maintenance of this

machine, please visit our website at www.discgotech.com or if within Canada

or the USA, contact our Customer Service Department at 1-866-237-3724.

Important Safeguards

Please read through this entire manual and retain it for future reference. To prevent

personal injury or equipment damage, the following precautions should be observed:

1. Do not use this equipment for other than its intended purpose. The use of attachments,

supplies or accessory equipment not recommended or sold by Disc Go Technologies may cause

equipment damage and/or personal injury and will void the warranty for the unit.

2. Install the DISC-GO-ROBOTO on a at level surface at least 24” x 24” (61cm x 61cm).

3. Ensure the DISC-GO-ROBOTO has its own grounded electrical circuit. Do not run the power

cord where it may be subject to wear or abuse. Do not allow anything to rest on or roll over the

power cord which may damage it.

4. To protect against the risk of electrical shock, do not put cord, plug or machine where they

may be exposed to water or moisture.

5. Do not use with a damaged cord or plug. If the DISC-GO-ROBOTO is not working as it should,

has been dropped, damaged, or exposed or dropped into water, call DISC-GO-TECH

Support or your DISC-GO-TECH distributor’s customer service department for service.

6. Turn off the DISC-GO-ROBOTO from the outlet when not in use and before changing

supplies (cartridge, pads).

7. Do not install or operate the DISC-GO-ROBOTO in or near ammable or explosive gas.

8. Do not insert objects through the fan grating or other exterior openings.

9. Use close supervision if this machine is to be operated near children.

10. To prevent damage or injury, do not move the DISC-GO-ROBOTO while the lid is open.

11. Do not move the DISC-GO-ROBOTO with a cartridge installed! If the machine is

inadvertently tipped, polish may leak from the cartridge.

12. Avoid coming in contact with any moving parts while the machine is in operation.

Vers. 2.0 DISC-GO-ROBOTO User’s Manual 1

Machine Description

Supplied Components

Machine Familiarization

Setup Instructions

Optimum Environmental Conditions

Unpack the DISC-GO-ROBOTO

Basic Setup Checklist

Assembling and Installing the DISC-GO-ROBOTO Arm

Conguring the DISC-GO-ROBOTO Arm

The Disc Repair cartridge

Installing Disc Repair cartridge

Start-Up Check

Lid Locking Mechanism

Machine Operation

Before you Start / Getting Started

Disc Repair Modes - Light, Medium, and Heavy

BluRay Disc Repair

Mixed Mode Disc Repair

End of Repair Session

Post Repair

Machine Maintenance

Daily Cleaning

Regular Cleaning

Switching DISC-GO-ROBOTO back into Disc Repair Mode

Replacing the Polishing Pads

Getting to Your Options Menu 24

Options

Machine Diagnostics

Advanced Options

Machine Conguration

Arm Diagnostics

Arm Conguration

Systems Menu

Troubleshooting 33

Warranty Information 39

Customer Service / Disc Repair Supplies 40

tA b l e o F

co n t e n t s

mA c h i n e de s c R i p t i o n

Supplied Components

1 DISC-GO-ROBOTO Machine

1 DISC-GO-ROBOTO Arm

2 Input / Output Disc Spindles

1 Bypass Spindle

1 Disc Repair cartridge

1 Machine Cleaning cartridge

2 Polishing Pads

1 Power Cord

1 Quick Reference Guide

1 User’s Manual

Machine Familiarization

The DISC-GO-ROBOTO is comprised of two pieces: the DISC-GO-ROBOTO

machine and the DISC-GO-ROBOTO Arm. After you have unpacked them, we

recommend that you retain the packaging in case your DISC-GO-ROBOTO needs to

be transported. Refer to Figure 1 below to better acquaint yourself with the machine

and its parts and to help you set up, operate, and troubleshoot the machine.

1Keypad and Display Screen 6Lid Latch (on each side of Lid)

2Vacuum Pickup Head 7Turntable / Tray

3Output Spindle 8Cartridge Latch

Bypass Spindle

Input Spindle

Cartridge Compartment

Arm Tab Lock (on each side of Arm)

Figure 1: DISC-GO-ROBOTO with Arm

MACHINE DESCRIPTION

Vers. 2.0 DISC-GO-ROBOTO User’s Manual 3

se t u p in s t R u c t i o n s

Optimum Environmental Conditions

Surface Preparation:

Before you unpack and set up your DISC-GO-ROBOTO, please ensure you have a

at, level surface at least 24” wide by 24” deep (61 cm by 61 cm) on which to unpack,

situate and operate the machine. Allow adequate space on the right-hand side of the

machine for cartridge insertion and removal.

Environmental Conditions:

Do not use the DISC-GO-ROBOTO in areas subject to direct sunlight or in

locations where liquids, foreign matter, or corrosive gases may enter the interior of

the product. Please adhere to the following temperature and humidity guidelines

when operating, transporting, or storing the DISC-GO-ROBOTO.

T• Operate machine in 10˚C to 32˚C / 50˚F to 90˚F.

• Transport machine in 5˚C to 40˚C / 41˚F to 104˚F.

• Store machine in 2˚C to 45˚C / 36˚F to 113˚F.

S• Operate in 10% - 80% relative humidity.

• Transport in 5% - 100% relative humidity (non-condensing). 1

• Storage in 5% - 80% relative humidity.2

(1) Should this device or its cartridges be exposed to condensing humidity it may be unsafe to operate. In

this case, the device and/or cartridge(s) must be relocated to adequate operating conditions and remain

unplugged for at least 3 hours past the point of full evaporation.

(2) This device and the associated cartridges operate with water based solvents and polishing

compounds. If the device is exposed to temperatures below 2ºC (36ºF) for a prolonged period, please

contact DISC-GO-TECH technical support (at 1-866-237-3724) prior to operation.

Power Input Specications:

Input Voltage: (congured to region)

a) 90-132VAC

b) 180-264VAC

Input Frequency: 47-63 Hz

Nominal Power Requirements: 300 Watts

Max Inrush Current 15A @ 110VAC or 20A @ 220VAC

Unpack the DISC-GO-ROBOTO

1. Using two people, lift up the machine

out of the box using the packing straps.

2. Set the machine down on a at

surface and remove the straps.

3. Lay the machine back so the display

screen faces up. With the machine

rmly supported, remove the bottom

foam packing material.

4. Carefully return machine back to

upright position. Remove top and back

foam packing and bag from machine.

Step 5: Unpack Arm Box

5. Unpack the Arm box. The materials in the box includes the machine Arm, the

Arm Deck, 3 spindles and 1 screwdriver.

Note: Store packing box and foams if you plan to transport or ship the machine.

SETUP INSTRUCTIONS

Step 1: Lift machine out of box Step 2: Set machine down

Step 3: Lay machine back Step 4: Remove packaging

Vers. 2.0 DISC-GO-ROBOTO User’s Manual 5

Basic Setup Checklist

This checklist is to be performed the rst time you set up your DISC-GO-ROBOTO

or when you re-locate the machine.

Assemble and Install the DISC-GO-ROBOTO Arm – (See this page)

Congure the DISC-GO-ROBOTO Arm – (See pages 7-10)

Perform a Sensor Calibration – (See page 10)

Install Disc Repair cartridge and check pads – (See page 11)

Perform a Start-Up Check – (See page 12)

Have questions while setting up your DISC-GO-ROBOTO? Call us at 1-866-237-3724 or contact your

DISC-GO-TECH Distributor. Enjoy your new DISC-GO-ROBOTO!

Assembling and Installing the DISC-GO-ROBOTO Arm

1. Attach the machine Arm to the deck

by lining up the contact leads on the

underside of the Arm to the connector

plug on the Arm Deck.

2. Use the screwdriver to tighten 3

screws around the bottom of the Arm

to secure it to the deck.

Step 1: Connect Arm Step 2: Tighten Arm to Deck

Important! Ensure the Arm

and DISC-GO-ROBOTO decks are level with one

another for optimum operation!

Assembling and Installing the DISC-GO-ROBOTO Arm

(Continued)

3. Locate the two leveling feet underneath the front of the Arm Deck. Turn them

counter-clockwise until the deck is sitting level and stable on the surface, with no

front or back end tilt.

4. Place the Input and Output Spindles (the two tall spindles) on the Input (right) and

Output (left) Spindle positioning guides on the Arm deck by aligning the two holes in

the spindle bases with the screws in the guides. Place the shorter Bypass Spindle on

the rear positioning guide.

Step 4: Place Spindles

Positioning Guides Adjustment Holes

Step 3: Adjust Arm Deck feet

Leveling FootArm Deck Underside

SETUP INSTRUCTIONS

Note: Discs stuck together on the Input Spindle will be rejected during the repair process

to avoid damage to the machine or the discs. Stuck discs are placed on the Bypass Spindle

while the remainder of discs on the Input Spindle will continue to be repaired normally.

Vers. 2.0 DISC-GO-ROBOTO User’s Manual 7

6. Slide Arm back onto the hooks so

that it is ush with the front of the

DISC-GO-ROBOTO. The Power /

Control Socket and Plug will t into

place when the Arm is properly seated

onto machine. Push down tab locks on

either side of the Arm.

7. On the backside of your assembled

DISC-GO-ROBOTO, insert the power

cord into the power socket. Be sure to

plug machine into a properly grounded

outlet. Turn on machine by ipping the

rocker switch next to the power socket

to the right.

Conguring the DISC-GO-ROBOTO Arm

To access the “Arm Conguration” menu that allows you to congure the Arm and

the sensor, you must enter through the OPTIONS Menu.

To enter the OPTIONS MENU, press and Hold the STOP button AND press the

CYCLE SELECT button, then release both the STOP button and the CYCLE SELECT

button at the same time. The screen below is what you will see on the display. (For

more information on the OPTIONS Menu and its Sub-Menu choices see page 24-32.)

Step 6: Plug in machine

On / Off Switch Electrical Plug

Figure 2: Initial Options Display Screen

OPTIONS

MACHINE DIAGNOSTICS

Step 5: Slide Arm onto Machine

Connection HooksArm Tab Lock

Arm Connection Slot

Arm Conguration

Press the CYCLE SELECT button until you see the “Arm Conguration” Option.

This Sub-Menu allows you to adjust the position of the Arm over each of the three

spindles as well as the Center Tray. Press the START Button to enter the “Arm

Conguration” Sub-Menu. You will see the screen (See Figure 3). “Press the CYCLE

SELECT button to scroll through the following options, then press START to enter

each option:”

a. Center Tray

The tray will eject and

the Arm will rotate

until it is directly over

the turntable.

The following adjustments should only be made if Vacuum

Pickup Head is not centered on the Turntable:

» If the Vacuum Pickup Head is:

- too far right, press the EJECT button to adjust the Arm’s

position counter clockwise or move Arm manually.

- too far left, press the CYCLE SELECT button to adjust

the Arm’s position clockwise or move the Arm manually.

- too far forward or too far back from the Turntable

Center, loosen the four screws, two on each side of metal

section of arm and one screw on the top of the Vacuum

Pickup Head and manually adjust it in relation to the

Turntable Centering Knob.

- Press START to save changes, then CYCLE SELECT to

progress to the next menu option.

Figure 3: DISC-GO-ROBOTO Arm Conguration Screen

Arm Conguration

Center Tray

SETUP INSTRUCTIONS

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