Digi-Pas DWL5000XY Manuel du propriétaire

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Instruction Manual

Installation and Operation Guidelines for

DWL5000XY and DWL5500XY Tilt Sensor Modules

(Version 2.2)

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INTELLECTUAL PROPERTY

Digi-Pas® Products were manufactured under ISO9001 & ISO14001 standards,

tested to comply by the followings certification bodies:

This manual contains propriety information, which is protected by copyrights. All rights are

reserved. No part of this manual may be photocopied, reproduced, redistributed or translated

to another language without prior written consent of JSB TECH Company.

The information in this manual was correct at the time of printing, stored in CD or uploaded in

the Company website. However, JSB TECH will continue to improve products and reserves the

rights to change specification and maintenance procedures at any time without prior notice.

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Contents

1. Introduction ........................................................................................................................................4

1.1 Overview .......................................................................................................................................4

1.2 Technical Specification.................................................................................................................. 4

1.3 Dimension of the Tilt Sensor Module ...........................................................................................5

1.4 Pinout of the Tilt Sensor Module and Sensor Cord....................................................................... 6

2. Installation .......................................................................................................................................... 7

2.1 Securing Tilt Sensor Module with Sensor Cord............................................................................. 7

2.2 Mounting the Tilt Sensor Module.................................................................................................7

3. Configuration ......................................................................................................................................8

3.1 Configuration of Single Tilt Sensor Module with Converter ......................................................... 8

3.1.1 Materials for the Configuration .............................................................................................8

3.1.2 Configuration Setup Procedure .............................................................................................8

3.2 Configuration of Sensor Module(s) with Control Box.................................................................10

3.2.1 Materials for the Configuration ...........................................................................................10

3.2.2 Configuration Setup Procedure ...........................................................................................10

4. Operation ..........................................................................................................................................14

4.1 Installation of the DWL5000XY or DWL5500XY PC Sync Software .............................................14

4.2 Operation of Single Tilt Sensor Module with Converter............................................................. 15

4.4 Direction of the Single-Axis and Dual-Axis Measured Angle ......................................................17

5. Application Notes.............................................................................................................................. 18

6. Warranty ...........................................................................................................................................19

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1. Introduction

1.1 Overview

Digi-Pas® DWL5000XY and DWL5500XY are 2-Axis Precision tilt Sensor Modules that specifically

designed to be integrated into a machine/equipment/structure for real-time simultaneous

monitoring, data acquisition & logging of a plane levelling state, 2D tilt angles & vibration

measurements.

(a) (b)

Figure 1. (a) DWL5000XY tilt sensor module (b) DWL5500XY tilt sensor module

1.2 Technical Specification

DWL5000XY

DWL5500XY

Dimension

90mm × 60mm × 30mm

Weight (Approx.)

400g

600g

Measuring Range

0° ~ ±90.00° (Single-Axis)

0° ~ ±15.00° (Dual-Axis)

0° ~ ±10.000° (Single-Axis)

0° ~ ±5.000° (Dual-Axis)

Resolution

0.01°

(175 µm/M)

(0.002 in/feet)

0.001°

(18 μm/M)

(0.0002 in/feet)

Accuracy

± 0.01° at 0° to 2.00°

± 0.03° at other angles

± 0.001° at 0° to 2.000°

± 0.003° at other angles

Vibrometer (Relative g)

1.0g

2.0g

Input Voltage Range

Regulated 9V - 12V DC

Maximum Load Current

150mA

Output Mode

RS485

*USB, RS232, RS485 and SPDT Relay

*Wireless Bluetooth connectivity (optional)

Waterproof Rating

IP65

Operating Temperature

-20°C to +70°C

Storage Temperature

-30°C to +80°C

Notes:

- Product specification and appearance are subject to change for product improvement without prior notice.

- *Control Box is required

Table 1. Technical specification of DWL5000XY and DWL5500XY tilt sensor module

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1.3 Dimension of the Tilt Sensor Module

**All dimensions are in mm

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1.4 Pinout of the Tilt Sensor Module and Sensor Cord

Pinout of the circular multipole connector from tilt sensor module is shown in Figure 2.

Figure 2. Pinout of the circular multipole connector of the tilt sensor module

Pinout of the sensor cord is shown in Figure 3.

Figure 3. Pinout of the sensor cord

*Please verify the connection before power on the device. Wrong connection will lead to device

failure and may void your warranty.

Description

GND

N.C (No Connection)

Signal 1 (For Control Box only)

Signal 2 (For Control Box only)

Power Input (Regulated 9V - 12V DC)

RS485 - Y (Noninverting Driver Output / Rx+)

RS485 - Z (Inverting Driver Output / Rx-)

RS485 - B (Inverting Receiver Output / Tx-)

RS485 - A (Noninverting Receiver Output / Tx+)

Description

GND

N.C (No Connection)

Signal 1 (For Control Box only)

Signal 2 (For Control Box only)

Power Input (Regulated 9V - 12V DC)

RS485 - Y (Noninverting Driver Output / Rx+)

RS485 - Z (Inverting Driver Output / Rx-)

RS485 - B (Inverting Receiver Output / Tx-)

RS485 - A (Noninverting Receiver Output / Tx+)

DB9 (Male) Connector

Circular Multipole Plug

Receptacle

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2. Installation

2.1 Securing Tilt Sensor Module with Sensor Cord

1. Ensure the circular multipole connector is aligned to the receptacle on the sensor module as

illustrated on Figure 4(a).

2. Secure the rotatable ring by turning it clockwise as in Figure 4(b).

(a) (b)

Figure 4. Steps to secure the tilt sensor module wit sensor cord

2.2 Mounting the Tilt Sensor Module

1. Two threaded holes (M4) are provided to mount the tilt sensor module in Single Axis onto user-

defined fixtures/machinery.

Figure 5. Two threaded holes (M4) is provided to mount the tilt sensor module in Single Axis

2. Two 5.1mm diameter holes are provided to mount the tilt sensor module in Dual Axis onto user-

defined fixtures/machinery.

Figure 6. Two 5.1mm diameter holes is provided to mount the tilt sensor module in Single Axis

**All dimensions are in mm

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3. Configuration

This section deliberates how to configure the tilt sensor module to communicate with PC, machine or

equipment. To configure the tilt sensor module with RS485 converter, user can refer to 3.1

Configuration of Single Tilt Sensor Module with Converter. To configure the tilt sensor module with

DigiPas Control Box, user can refer to 3.2 Configuration of Sensor Module(s) with Control Box.

3.1 Configuration of Single Tilt Sensor Module with Converter

3.1.1 Materials for the Configuration

o1 × DWL5000XY or DWL5500XY tilt sensor module secured with sensor cord

o1 × RS485 converter (4 wires)

In this example, EasySync Converter (Model number: ES-U-3001-M) is used.

o1 × 9-12V Power Source

o1 × custom cable with DB9 (Female) connector

3.1.2 Configuration Setup Procedure

1. Prepare the custom cable. The constructed custom cable and the pinout of the DB9 (Female)

connector is shown in Figure 7.

Figure 7. Constructed custom cable and pinout of the DB9 (Female) connector

Description

GND

N.C (No Connection)

GND

Power Input (Regulated 9V - 12V DC)

Y (Noninvetting Driver Output / Rx+)

Z (Inverting Driver Output / Rx-)

B (Inverting Receiver Input / Tx-)

A (Noninverting Receiver Input / Tx+)

GND &

Power Input

To computer’s

USB port

ES-U-3001-M Converter

RS485

Signals

DB9

(Female)

connector

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2. Connect the custom cable with sensor cord and ES-U-3001-M converter as in Figure 8. The

connection pinout is illustrated in Figure 9.

Figure 8. Connection of the tilt sensor module, custom cable and ES-U-3001-M converter

Figure 9. Connection pinout of the sensor cord, custom cable and ES-U-3001-M converter

3. Adjust the 4 selectors on the DIP switch from ES-U-3001-M converter to ON position as shown

in Figure 10. Source in regulated 9VDC to 12VDC to the power input. Connect the USB cable

to PC, machine or equipment.

4. The configuration is then completed. Proceed to 4. Operation to link up the PC with tilt sensor

module.

Tilt Sensor Module

USB Cable

ES-U-3001-M Converter

Sensor Cord

Custom Cable

Power Input & GND

(Regulated 9V - 12V DC)

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Figure 10. Connection pinout of the sensor cord, custom cable and ES-U-3001-M converter

3.2 Configuration of Sensor Module(s) with Control Box

3.2.1 Materials for the Configuration

o1 × DWL5000XY or DWL5500XY tilt sensor module secured with sensor cord

o1 × 12-20VDC Power Source

o1 × DigiPas DWL5000XY/DWL5500XY control box

o1 × USB cable or 1 × RS232 converter or 1 × RS485 converter

In this example, EasySync Converter (Model number: ES-U-3001-M) is used.

3.2.2 Configuration Setup Procedure

1. Secure the sensor cord with tilt sensor module as stated in 2.1 Securing Tilt Sensor Module

with Sensor Cord.

2. Connect the sensor cord to the sensor input on the DigiPas DWL5000XY/DWL5500XY control

box as shown in Figure 11.

3. Source in regulated 12VDC to 20VDC to the power supply input.

4. The Power LED (PWR) of the control box lights in orange colour. Once the initialization

between the sensor module and the control box is completed, the Power LED turns to yellow

colour. The Sensor LED (SEN 1, SEN 2, SEN 3, SEN 4) on respective sensor lights up in green

colour. If the connection between the tilt sensor module and control box is lost, the Power

LED lights up in red colour.

DIP switch

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