Dickey-John Seed manager Manuel utilisateur

INTRODUCTION ................................................................................................................. 1

A . SYSTEM OVERVIEW ............................................................................................................ 1

B. SWITCH OVERVIEW ............................................................................................................ 2

1. ON•OFF .................................................................................................................................................. 2

2. ALARM .................................................................................................................................................... 2

3. SETUP ..................................................................................................................................................... 2

4. MIN-AVG-MAX•SCAN ...................................................................................................................... 2

5. SELECT ROW ....................................................................................................................................... 2

6. SELECT, SET, and CLEAR ................................................................................................................. 2

7. START•STOP ....................................................................................................................................... 2

SETUP MODE ........................................................................................................................ 3

A . CUSTOMER SETUP CONFIGURATION ........................................................................ 3

1. Ground Speed Sensor Type ............................................................................................................... 4

2. Shaft Speed Sensor Type .................................................................................................................... 4

3. Hopper Level 1 Sensor Enable ......................................................................................................... 4

4. Hopper Level 2 Sensor Enable ......................................................................................................... 5

5. Pressure 1 Sensor Enable .................................................................................................................... 5

6. Pressure 2 Sensor Enable .................................................................................................................... 6

7. Population Filter Value ....................................................................................................................... 6

8. Population Scaling Factor .................................................................................................................. 6

9. Boot Version Numbers ......................................................................................................................... 7

10. Flash Version Numbers ........................................................................................................................ 8

B. SETUP CONSTANTS ............................................................................................................. 9

1. IMPlement Type Configuration ......................................................................................................... 10

2. ROW Status ............................................................................................................................................ 11

3. POPULATION HI LIMIT .................................................................................................................... 12

4. POPULATION LO LIMIT ................................................................................................................... 12

5. NUMber of ROWS ................................................................................................................................13

6. ROW WIDTH ........................................................................................................................................ 13

7. IMPlement WIDTH ............................................................................................................................... 14

8. Shaft Speed Constant ........................................................................................................................... 14

9. RPM HI LIMIT (Shaft Speed) ........................................................................................................... 15

10. RPM LO LIMIT (Shaft Speed)........................................................................................................... 15

11. Hi Pressure Warning Limit .................................................................................................................. 16

12. Lo Pressure Warning Limit ................................................................................................................. 16

13. Distance Calibration............................................................................................................................. 17

14. Sensor Self-Test ..................................................................................................................................... 18

15. English/METRIC Units Selection ...................................................................................................... 19

OPERATE MODE ................................................................................................................. 21

A . OPERATE MODE .................................................................................................................... 21

1. Run Hours .............................................................................................................................................. 21

2. Population............................................................................................................................................... 22

a. Population SCAN ................................................................................................................................22

b. Population MIN-AVG-MAX .............................................................................................................. 23

c. Population SELECT ROW ................................................................................................................ 23

3. Seed Spacing ......................................................................................................................................... 24

4. Singulation.............................................................................................................................................. 24

5. Speed ....................................................................................................................................................... 25

6. Shaft Speed ............................................................................................................................................ 25

7. Distance Accumulator.......................................................................................................................... 26

8. Area Accumulator 1 ............................................................................................................................ 26

9. Area Accumulator 2 ............................................................................................................................ 27

CONTENTS

10. Area Accumulator 3 ............................................................................................................................. 27

11. Seed Count ............................................................................................................................................. 28

B. SPEED-AREA MODE.............................................................................................................. 28

C . POPULATION BARGRAPH ................................................................................................. 29

D. BARGRAPH LOCK & HOLD ............................................................................................... 31

ALARMS & ERROR CODES ............................................................................................. 33

A. ALARMS..................................................................................................................................... 33

1. Distance Sensor FAILED .................................................................................................................... 33

2. ROW FAILED ........................................................................................................................................ 34

3. All ROWS FAILED .............................................................................................................................. 34

4. Lock-On ROW FAILED ...................................................................................................................... 35

5. POPULATION HI LIMIT Warning ................................................................................................... 35

6. POPULATION LO LIMIT Warning .................................................................................................. 36

7. RPM HI LIMIT (Shaft Speed) Warning .......................................................................................... 36

8. RPM LO LIMIT (Shaft Speed) Warning ......................................................................................... 36

9. HI PRESSURE Limit Warning ......................................................................................................... 36

10. LO PRESSURE Limit Warning ........................................................................................................ 36

11. HOPPER LO Warning ......................................................................................................................... 38

12. Battery Voltage Warning ..................................................................................................................... 38

B. ERROR CODES ........................................................................................................................ 39

SYSTEM INSTALLATION ................................................................................................. 41

A . CONSOLE MOUNTING ........................................................................................................ 41

B. CONSOLE HARNESSES INSTALLATION .................................................................... 42

C . GROUND SPEED SENSOR INSTALLATION ............................................................... 44

D. OTHER SENSORS .................................................................................................................. 45

E. POWER CONNECTION ........................................................................................................ 46

F. SEED SENSORS ....................................................................................................................... 47

G. PLANTER HARNESS ............................................................................................................. 48

1. STANDARD and HI-RATE HARNESSES INSTALLATION ..................................................... 48

2. SQUADRON HARNESS INSTALLATION ..................................................................................... 49

3. SEED SMART® HARNESS INSTALLATION .............................................................................. 50

TROUBLESHOOTING ........................................................................................................ 51

A. MONITOR DEAD .................................................................................................................................... 51

B. BATTERY SYMBOL APPEARS ON DISPLAY .............................................................................. 51

C. ERROR CODE E 020 ............................................................................................................................. 51

D. ERROR CODE E 021 ............................................................................................................................. 51

E. ERROR CODE E 060 ............................................................................................................................. 52

F. ERROR CODE E 062 ............................................................................................................................. 52

G. ERROR CODE E 063 ............................................................................................................................. 52

H. ERROR CODE E 064 ............................................................................................................................. 52

I. ERROR CODE E 065 ............................................................................................................................. 53

J. ERROR CODE E 066 ............................................................................................................................. 53

K. ERROR CODE E 067 ............................................................................................................................. 53

L. ERROR CODE E 080 ............................................................................................................................. 53

M. ERROR CODE E 081 ............................................................................................................................. 54

N. ERROR CODE E 082 ............................................................................................................................. 54

O. ERROR CODE HOPPER FAILURE ................................................................................................... 54

P. ERROR CODE PRESSURE FAILURE ............................................................................................... 54

SETUP RECORD SHEET .................................................................................................... 55

BENCHMARK Series®

OPERATOR'S MANUAL

Dj SEED MANAGER ® PLANTER MONITOR INTRODUCTION/ 1

11001-1103A-200111

A. SYSTEM OVERVIEW

The DICKEY-john Seed Manager®

Population Monitor uses the latest

microprocessor-based technology to

take the guesswork out of the planting

operation. Any time seeds are not going

to the ground at the correct rate or

another error condition occurs, an

alarm is sounded and a message and

row number, if appropriate, are dis-

played.

Seed Manager®offers features such as

improved seed counting accuracy, simpli-

fied harnessing, advanced error diagnos-

tics, and seed singulation when used with

the new Seed Smart®sensors. It is also

compatible with the DICKEY-john

Standard and Hi-Rate seed sensors.

Additional features include a bargraph

presentation of row-to-row planter

performance, high and low population

warnings, faster population updates, and

the ability to disable individual row

sensors from the monitor. An RS-232

interface is available for precision farming

applications.

The Seed Manager®Population Monitor can

monitor up to 36 rows. It stores planter

configuration data and accumulated opera-

tional data in nonvolatile memory, retaining

information even when disconnected from

the tractor battery.

Figure 1 shows the Seed Manager®Popula-

tion Monitor console. It consists of two

custom Liquid Crystal Displays (LCDs) and

twelve membrane switches. The top LCD

display shows messages for the selected

Figure 1

Seed Manager®Console

INTRODUCTION

2/ INTRODUCTION

BENCHMARK Series®

OPERATOR'S MANUAL

Dj SEED MANAGER ® PLANTER MONITOR

11001-1103A-200111

Operate Mode function, Setup Mode

constant, or Alarm Mode identifier and the

value on a 5-digit numeric display. A 2-Digit

numeric display identifies the row. The

bottom LCD displays graphically the relative

populations of 12 rows simultaneously.

Larger planters have row groups dis-

played on a time-shared basis.

B. SWITCH OVERVIEW

The switches are used to control system

power, select the mode of operation, and

enter planter configuration constants. To

help distinguish between switch names

and display messages in the text of this

manual, switch names are always shown

in italicized print. An overview of the

switches follows:

1. ON•OFF

Pressing this switch applies power to the

monitor. Upon power up, the monitor

performs internal diagnostic checks,

illuminates all segments of the LCDs,

sounds the alarm, and determines what

type of seed sensor harness is connected.

Depressing the ON•OFF switch for at

least one second causes the monitor to

power down.

2. ALARM

Momentarily pressing this switch silences

the alarm and acknowledges the alarm

condition. Additionally, holding the

switch pressed for more than one second

allows the volume level of the alarm to be

adjusted. As the switch is held pressed,

the alarm sounds continuously and the

volume level slowly decreases to a minimum,

then increases to a maximum. Releasing the

switch establishes the desired volume level.

3. SETUP

This switch is pressed for one (1) second

to enter the Setup Mode and to step from

one Setup constant to the next as detailed

in the SETUP chapter.

4. MIN-AVG-MAX•SCAN

This switch is pressed to toggle between

the MIN-AVG-MAX and SCAN options

for the function selected by the Popula-

tion• Spacing•Singulation switch.

5. SELECT ROW

Pressing this switch while in the Popula-

tion, Spacing, or Singulation functions

freezes the upper LCD display on the

current row data. Successive depressions

then cause stepping from one row to the

next. In the Setup Mode, this switch

allows stepping through the rows while

entering Row Status.

6. SELECT, SET, and CLEAR

These switches are used to change constants

in the Setup Mode as explained in the

SETUP chapter. The CLEAR switch is also

used in the Operate Mode to reset the area

and distance accumulators and the Run

Hours function. The SELECT switch is used

in the Operate Mode to select various

Bargraph Display/Sections.

7. START•STOP

This switch is used in the Operate Mode

Seed Count, Distance Accumulator, and

Bargraph Lock & Hold functions. In the

Setup Mode, it is used for the Distance

Calibration and the Sensor Self-Test.

BENCHMARK Series®

OPERATOR'S MANUAL

Dj SEED MANAGER® PLANTER MONITOR SETUP MODE/ 3

11001-1103A-200111

SETUP MODE

A. CUSTOMER SETUP

CONFIGURATION

Certain parameters must be entered in the

Setup Configuration to the console. This

mode is used to specify the types of ground

speed and shaft speed sensors used, enable

or disable hopper level sensors, to enable or

disable pressure sensors, set population filter

and scaling factor and identify the software

version.

The Setup Configuration is entered by

holding the Setup switch depressed while

powering on the console and continuing to

hold it depressed until the Display Test

begins. A flashing SETUP message indicates

the console is in the Setup Configuration

Mode.

Additional messages uniquely identify the

parameter displayed and available for editing.

Use the SELECT, SET, and CLEAR

switches as described previously to enter or

change parameters. Also, press Setup, as

before, to store the value and advance to the

next parameter. To exit the Customer Setup

Mode, power off the console.

Figure 2 shows the Customer Setup parame-

ters, in the order of their presentation. As

before, record all parameter values on the

SETUP RECORD sheet on the last page of

this manual, immediately after console entry.

Definitions and considerations when entering

values for each parameter are as follows:

Figure 2

Customer Setup Parameter Chart

1 Ground Speed Sensor Type

2 Shaft Speed Sensor Type

3 Hopper Level 1 Sensor Enable

4 Hopper Level 2 Sensor Enable

5* Hopper Pressure 1 Sensor Enable

6* Hopper Pressure 2 Sensor Enable

7* Population Filter Value

8* Population Scaling Factor

9 Boot Version Number

10 Flash Version Number

* New For Version 5.0 Software

4/ SETUP MODE

BENCHMARK Series®

OPERATOR'S MANUAL

Dj SEED MANAGER® PLANTER MONITOR

11001-1103A-200111

1. Ground Speed Sensor Type

This parameter allows choosing between a

digital (radar or Hall Effect) type or reluc-

tance type ground speed sensor. This

parameter is identified by the message

SPEED and a flashing SETUP message.

Pressing the SET switch causes the lower,

right display to toggle between a flashing

"d1" or "r1". If a digital (radar or Hall

Effect) type ground speed sensor is used,

press the SET switch until "d1" appears. If

a reluctance type ground speed sensor is

used, press the SET switch until "r1"

appears. Figure 3 shows a digital type ground

speed sensor selected.

2. Shaft Speed Sensor Type

This parameter allows choosing between a

digital 1, digital 2, reluctance 1, or reluctance

2 type shaft speed sensor. This parameter is

identified by the message RPM and a flashing

SETUP message. Pressing the SET switch

causes stepping between "d1, d2, r1, and r2"

flashing on the lower, right display. The shaft

speed sensor type used is clearly labeled on

the sensor cable. Figure 4 shows a reluctance

2 type shaft speed sensor selected.

3. Hopper Level 1 Sensor Enable

This parameter enables or disables the

DICKEY-john Hopper Level 1 Sensor. It

is identified by the message HOPPER, a "1"

Figure 3

Ground Speed Sensor Type Display

Figure 4

Shaft Speed Sensor Type Display

BENCHMARK Series®

OPERATOR'S MANUAL

Dj SEED MANAGER® PLANTER MONITOR SETUP MODE/ 5

11001-1103A-200111

on the lower, right display, a flashing SETUP

message, and either the ON or OFF message

flashing. To enable or disable, press the SET

switch to select ON or OFF respectively.

Figure 5 shows the hopper level sensor is

enabled.

4. Hopper Level 2 Sensor Enable

This parameter enables or disables the

DICKEY-john Hopper Level 2 Sensor. It

is identified by the message HOPPER, a

"2" on the lower, right display, a flashing

SETUP message, and either the ON or

OFF message flashing. To enable or

disable, press the SET switch to select ON

or OFF respectively.

Figure 5

Hopper Level Sensor Display

5. Pressure 1 Sensor Enable

This parameter enables or disables the

hopper pressure sensor #1. This is identified

on the display by the message “PRESS”, “1”,

and the flashing SETUP icon. To enable

disable, press the SET switch to select ON or

OFF respectively. Figure 6 below shows

PRESSURE 1 enabled.

Figure 6

Pressure I Enable

6/ SETUP MODE

BENCHMARK Series®

OPERATOR'S MANUAL

Dj SEED MANAGER® PLANTER MONITOR

11001-1103A-200111

6. Pressure 2 Sensor Enable

This parameter enables or disables the

hopper pressure sensor #2. This is identified

on the display by the message “PRESS”, “2”,

and the flashing SETUP icon. To enable/

disable, press the SET switch to select ON or

OFF respectively. Figure 7 shows PRES-

SURE 2 disabled.

7. Population Filter Value

In certain applications the Seed Manager®,

due to its rapid update rate, might exhibit

fluctuations in population, spacing, and

singulation that are undesirable to the

operator. The population filtering option

applies an averaging filter to the population,

and seed spacing calculations. The filter

values range from 0 to 99, with 0 having no

filtering effect and 99 being the maximum

filtering value. Use the SET and SELECT

switches to adjust the filtering value. Figure 8

shows a light filter value of 15.

8. Population Scaling Factor

The population scaling factor allows the

operator to make fine adjustments in the

readout of population and spacing on a

Figure 7

Pressure 2 Disable

Figure 8

Filter Value

BENCHMARK Series®

OPERATOR'S MANUAL

Dj SEED MANAGER® PLANTER MONITOR SETUP MODE/ 7

11001-1103A-200111

Figure 10

Boot Number

percentage basis. This value is adjustable

from 1% to 999% with the factory value being

100%. Use the SET and SELECT switches

to adjust to the desired population scaling

factor. Figure 9 shows a population scaling

factor of 150%. Increasing this value results

in an increase of population readout, while

decreasing this value results in a decrease of

the readout..

Examples:

To increase the population display 15%,

enter 115%.

To decrease the population display 13%,

enter 87%.

9. Boot Version Numbers

DICKEY-john's Service department may

request the customer to observe, record, and

report back the four different 4-digit num-

bers (to identify the "boot memory" software

version) in the unlikely event field problems

occur.

The first 4-digit number shows on the upper

numeric display at the same time a "b1"

identifier appears on the lower numeric

Figure 9

Population Scaling Factor

8/ SETUP MODE

BENCHMARK Series®

OPERATOR'S MANUAL

Dj SEED MANAGER® PLANTER MONITOR

11001-1103A-200111

display. Record this number, then press and

release the SELECT switch to step to the

"b2", "b3", and "bc" numbers, recording each

4-digit number along with its identifier. (To

return to "b1", press SELECT again.) Press

the SETUP switch to advance to the next

constant. Figure 10 shows "0197" for "b1", the

first Boot Version Number.

10. Flash Version Numbers

DICKEY-john's Service department may

request the customer to observe, record, and

report back the four different 4-digit num-

bers (to identify the "flash memory" software

version) in the unlikely event field problems

occur.

The first 4-digit number shows on the upper

numeric display at the same time a "F1"

Figure 11

Flash Version Number

identifier appears on the lower numeric

display. Record this number, then press and

release the SELECT switch to step to the

"F2", "F3", and "Fc" numbers, recording each

4-digit number along with its identifier. (To

return to "F1", press SELECT again.) Figure

11 shows "12bE" for "Fc", the last Flash

Version Number.

Pressing the SETUP switch again causes a

return to the first Customer Setup param-

eter, Ground Speed Sensor Type. To exit

the Customer Setup Mode, power off the

console.

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