DeWalt DXKH080E Manuel utilisateur

INSTRUCTION MANUAL

SAVE THESE INSTRUCTIONS

DXKH080E, DXKH125E, DXKH180E

Diesel Forced-Air Heater

WARNING: READ INSTRUCTIONS CAREFULLY: Read and follow all instructions. Place instructions in a safe place for future reference. Do

not allow anyone who has not read these instructions to assemble, adjust or operate the heater.

LANGUAGES INCLUDED: ENGLISH, GERMAN, FRENCH, ITALIAN,

DUTCH, FINNISH, SWEDISH, NORWEGIAN, DANISH

If you have questions or comments, contact us.

www.DEWALT.com

0197/20

EN-13842:2004

English

WARNING: NOT FOR HOME OR RECREATIONAL VEHICLE USE.

Deﬁnitions: Safety Guidelines

The denitions below describe the level of severity for each signal word. Please read the manual and pay attention to these symbols.

DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

NOTICE: Indicates a practice not related to personal injury which, if not avoided, may result in property damage.

WARNING: FIRE BURN, INHALATION, AND EXPLOSION HAZARD. KEEP

SOLID COMBUSTIBLES, SUCH AS BUILDING MATERIALS, PAPER, OR

CARDBOARD, A SAFE DISTANCE AWAY FROM THE HEATER AS RECOM-

MENDED BY THE INSTRUCTIONS. NEVER USE THE HEATER IN SPACES

WHICH DO OR MAY CONTAIN VOLATILE OR AIRBORNE COMBUSTIBLES,

OR PRODUCTS SUCH AS GASOLINE, SOLVENTS, PAINT THINNER, DUST

PARTICLES OR UNKNOWN CHEMICALS.

WARNING: CARBON MONOXIDE CAN KILL YOU

USING A PORTABLE HEATER IN AN ENCLOSED AREA CAN PRODUCE

DEADLY CARBON MONOXIDE.

WARNING: If the information in this manual is not followed

exactly, a ﬁre or explosion may result causing injury or loss of life.

This is an unvented gas-red portable heater. It uses air (oxygen) from the

area in which it is used. Adequate combustion and ventilation air must be

provided. Refer to page 4.

WARNINGS

WARNING:

• DO NOT USE GASOLINE, NAPHTHA OR VOLATILE FUELS.

• STOP HEATER AND ALLOW TO COOL BEFORE ADDING FUELS.

• ALWAYS FILL OUTDOORS AWAY FROM OPEN FLAME.

• DO NOT USE EXTERNAL FUEL SOURCE.

• DO NOT OPERATE HEATER WHERE FLAMMABLE LIQUIDS OR VAPORS

MAY BE PRESENT.

• DO NOT START HEATER WHEN CHAMBER IS HOT.

• DO NOT START HEATER WHEN EXCESS FUEL HAS ACCUMULATED IN

THE CHAMBER.

• DO NOT PLACE COOKING UTENSILS ON TOP OF THE HEATER.

• PLUG ELECTRICAL CORD INTO A PROPERLY GROUNDED THREE-

PRONG RECEPTACLE.

WARNING: For Model DXKH080E

Not suitable for use on wood oors or other combustible materials. When

used the heater should rest on a suitable insulating material at least 2.5 cm

thick and extending 91.4 cm or more beyond the heater in all directions.

WARNING: GENERAL HAZARDS

FAILURE TO COMPLY WITH THE PRECAUTIONS AND INSTRUCTIONS

PROVIDED WITH THIS HEATER, CAN RESULT IN DEATH, SERIOUS

BODILY INJURY AND PROPERTY LOSS OR DAMAGE FROM HAZARDS

OF FIRE, EXPLOSION, BURN, ASPHYXIATION, CARBON MONOXIDE

POISONING, AND/OR ELECTRICAL SHOCK.

ONLY PERSONS WHO CAN UNDERSTAND AND FOLLOW THE

INSTRUCTIONS SHOULD USE OR SERVICE THIS HEATER.

IF YOU NEED ASSISTANCE OR HEATER INFORMATION SUCH

AS AN INSTRUCTIONS MANUAL, LABELS, ETC., CONTACT THE

MANUFACTURER. SAVE THESE INSTRUCTIONS FOR FUTURE

REFERENCE.

English

Model DXKH080E DXKH125E DXKH180E

Input Rate* 23 kW 37 kW 53 kW

Fuel Rate 2.34 L/hr 3.66 L/hr 5.27 L/hr

Electrical Input 230 V, 50 HZ, 1 Ø, 0.89 A 230 V, 50 HZ, 1 Ø, 1.24 A 230 V, 50 HZ, 1 Ø, 1.28 A

Line Protection 10 A 10 A 10 A

Pressure Setting 29 kPa 47 kPa 55 kPa

Max. Outlet Temp. 704° C 704° C 704° C

Fuel Tank Capacity 22.7 L 37.9 L 56.8 L

Nozzle Size 0.7 mm 0.9 mm 1.1 mm

Electrical Power Consumption 114 W 163 W 182 W

Air Delivery Rating (Cubic M/Min.) 6 CMM 13.8 CMM 15.5 CMM

Fan Rating 102 W 151 W 170 W

Ambient Temp. (Max./Min) -18º C to 60º C -18º C to 60º C -18º C to 60º C

Electric Motor Specications 230 V/ 50 Hz/ 200 W/ 2800 RPM/ 6 UF 230 V/ 50 Hz/ 250 W/ 2800 RPM/ 6 UF 230 V/ 50 Hz/ 300 W/ 2800 RPM/ 9 UF

Physical Dimensions 692 mm x 360 mm x 470 mm 966 mm x 460 mm x 740 mm 1120mm x 480 mm x 745 mm

Mass 16 kg 25 kg 30 kg

Class 1 1 1

Ignition Direct Spark, Interrupted Ignition Direct Spark, Interrupted Ignition Direct Spark, Interrupted Ignition

Spark Generator Igniter, 12 kV, 75 mA Igniter, 12 kV, 75 mA Igniter, 12 kV, 75 mA

Primary Safety Control Solid State Control Solid State Control Solid State Control

Certication 0197

EN-13842 0197

EN-13842

Heater Specications

CAUTION: Use only heater oil according to EN 267. * Input rate is based on the Gross Caloriﬁc Heating Value

- Do not store or use gasoline or other ﬂammable vapors and liquids in the vicinity of this or any

other appliance.

- Service must be performed by a qualiﬁed service agency.

Minimum Clearances:

Outlet: 250 cm / Sides, Top, Rear: 91.4 cm

English

WARNING: Operating Precautions

This is a diesel, direct-red, forced air heater. It’s intended use is primarily temporary

heating of buildings under construction, alteration or repair.

Direct-Fired means that all of the combustion products enter the heated space. Even

though this heater operates very close to 100 percent combustion efciency, it still

produces small amounts of carbon monoxide. Carbon monoxide (called CO) is toxic.

CO can build up in a heated space and failure to provide adequate ventilation could

result in death. The symptoms of inadequate ventilation are:

• headache

• dizziness

• burning eyes and nose

• nausea

• dry mouth or sore throat

Be sure to follow advice about ventilation in the Safety Precautions section.

Forced Air means that a blower or fan pushes the air through the heater. Proper

combustion depends upon this air ow; therefore, the heater must not be revised,

modied or operated with parts removed or missing. Likewise, safety systems must

not be circumvented or modied in order to operate the heater.

When the heater is to be operated in the presence of other people the user is

responsible for properly acquainting those present with the safety precautions and

instructions, and of the hazards involved.

WARNING: Safety Precautions

THIS IS A HEATING APPLIANCE. DO NOT ATTEMPT TO WARM OR COOK

FOOD ON THIS HEATER.

1. Recommended for use with heater oil according to EN 267. Never use gasoline,

biodiesel, oil drained from crank cases, naphtha, paint thinners, alcohol or any other highly

ammable fuels.

2. Check the heater thoroughly for damage. DO NOT operate a damaged heater.

3. DO NOT modify the heater or operate a heater which has been modied from its

original condition.

4. Suitable for either outdoor or indoor use where adequate ventilation is provided.

Never use in areas normally for habitation. Not for use where exposed to weather.

5. Use in well ventilated areas, provide at least 0.19 sq. m. of opening near the oor and

0.19 sq. m. near the ceiling directly to outdoors. Increase air openings as marked for

each additional heater.

6. Always keep combustibles, like paper and wood at least 250 cm from the heater

outlet and 91.4 cm from the top, sides and inlet. Locate 3.0 m from canvas or

plastic coverings and secure them to prevent apping movement.

7. Caution: Due to the high surface and exhaust temperatures, adults and children

must observe clearances to avoid burns or clothing ignition. Do Not Touch. Keep

children, clothing, and combustible away.

8. Position the heater such that it is not directly exposed to water spray, rain and/or

water.

9. Never use in areas normally for habitation and/or where children may be present.

10. Operate only on a stable, level surface.

11. Do not use with duct work. Do not restrict inlet or exit.

12. Use only with electrical power specied. The electrical connection and grounding

must comply with EN 13842 and EN50165.

13. Use only a properly grounded 3-prong receptacle or extension cord.

14. Do not move, handle, or service while hot or in operation.

15. Use only in accordance with local, state (provincial) or national requirements,

ordinances and codes.

Operating Instructions

UNPACKING

1. Remove heater from carton.

2. Remove all protective material which may have been applied to the heater for shipment.

3. Check the heater for possible shipping damage. If any damage is found immediately

contact the manufacturer.

CONTENTS

WARNINGS 2

HEATER SPECIFICATIONS 3

OPERATING & SAFETY PRECAUTIONS 4

LIGHTING/OPERATING INSTRUCTIONS 5

MAINTENANCE 5

EXPLODED VIEW AND PARTS LIST 8

WIRING DIAGRAM 11

English

OPTIONAL CORD CADDY

1. Each heater comes with optional cord caddy kit including screws, nuts, and instructions.

WHEEL AND HANDLE ASSEMBLY

Wheels and handles are found in the shipping carton along with mounting hardware. The

wheels, axle and mounting hardware are in a package.

1. Handles come pre-assembled on the tank. The transport handle and support foot simply

snap into place.

2. To assemble the wheels, rst Install one of the large lock nut onto the end of the axle.

3. Slide one wheel onto the axle next to the nut, then one spacer.

4. Slide the partially assembled axle through the wheel support frame.

5. Slide the spacer onto the axle next to the wheel support.

6. Slide the wheel, then large last large lock nut onto the axle. Using two adjustable wrenches

hold both nuts and tighten. DO NOT OVERTIGHTEN

7. Install the caps over the lock nuts to nish the wheel assembly.

PREPARATION FOR OPERATION

1. Check the heater for possible shipping damage. If any is found, immediately

contact the manufacturer.

2. Follow all WARNINGS and Precautions found in this manual.

3. Fill the fuel tank with clean diesel. In extremely cold weather, condensation may

develop in the tank and it is recommended that a tablespoon of de-icer be added

for each gallon (4 liters) of fuel in the tank. When lling the heater, use at least 2

gallons (8 liters) of fuel. Be sure heater is level and do not overll. Use a funnel or

can with a long ll spout.

IMPORTANT: Before ﬁlling fuel tank the ﬁrst time or after extended storage periods, drain the fuel

tank of any moisture or condensation.

4. Locate heater at a safe distance from combustible materials.

HEATER START UP

1. Turn thermostat to lowest setting and make sure “On/Off” switch is “Off”.

2. Plug the heater into a grounded 230V, 50 Hz, 1 Ø outlet.

3. Start heater by pushing toggle switch to “On” position (light signies switch is in

“On” position.)

4. Adjust thermostat to desired setting. Heater will cycle on/off as heat is required.

• In cold weather (below -12.2 °C ) starting may be improved by holding

a nger over the vent hole of the pump adjustment screw cap until the

heater starts.

• This unit is equipped with an interrupt circuit. The reset is integrated into

the “On/Off” switch. If the unit does not start, toggle the switch to “Off”,

wait 5 min, and toggle the switch to “On”

• EXTENSION CORD REQUIREMENTS: Up to 30.5 M use 16 awg conductor.

30.5 - 61.0 m use 14 awg conductor.

HEATER SHUT DOWN

Push “On/Off” switch to “Off” position. For extended shutdown, unplug heater

from power source.

HEATER RESTART AFTER SAFETY SHUTDOWN

1. Toggle switch to “OFF” position

2. Wait 5 minutes

3. Restart

Maintenance and Storage

WARNING: To prevent personal injury, unplug the heater from the wall outlet before servicing.

For maximum efciency and trouble-free service, make the following periodic

maintenance, cleaning and inspections.

ADJUSTING PUMP PRESSURE

Due to varying fuel viscosities and normal component wear the pump pressure on

this heater may need to be adjusted.

FUEL PRESSURE ADJUSTMENT SCREW

(located at the rear of the heater)

PRESSURE GAUGE (If Equipped)

English

ADJUSTMENT PROCEDURE

1. Fill fuel tank.

2. Start heater.

3. Locate the pressure adjustment screw, located on the back of the power pack assembly

and accessible by the handle of the heater.

4. Remove the rubber cap over the fuel pressure adjustment screw.

5. Using a at bladed screw driver, turn the pump pressure adjustment screw:

• clockwise to increase pump pressure

• counter-clockwise to decrease pump pressure

By using the installed pressure gauge (if equipped) you may quantitatively calibrate the

pressure. The manufacturer’s recommended pump pressures are in the specications

chart on page 3.

6. The desired qualitative burner characteristics are that the nose cone in the combustion

chamber should be cherry red with no dark spots and the ame should not extend

beyond the nose cone.

IMPROPER PRESSURE ADJUSTMENT

Problem: Heater does not have a strong consistent ame.

Heater smokes and spits raw fuel.

Nose cone does not get cherry red.

Adjustment: Pump pressure is too low.

Turn adjustment screw clockwise to increase pump pressure

Problem: Flame extends beyond the end of the heater.

Adjustment: Pump pressure is too high.

Turn adjustment screw counter clockwise to decrease pump pressure.

Daily Maintenance Schedule

1. GENERAL. Make general visual inspection of heater for loose or damaged parts.

Check nuts and bolts to insure against looseness caused by vibration or rough

handling. Damaged parts should be repaired or replaced before using heater

again. Check heater operation to be sure it is operating normally (See “Servicing”

section for description of normal operation).

2. FILTERS. Dirty air or fuel lters will cause an imbalance in the air-fuel mixture.

The best indication that this condition exists is an increase in odours or difculty

getting your heater to ignite. This heater should never be operated without the

lters in place. If required, clean lters as described under “500 Hours” and

“Annual Schedules”.

500 Hour Maintenance Schedule

1. AIR INTAKE FILTER. Remove and wash the lter element with a mild detergent,

dry thoroughly and replace. Do not oil the lter element. If your heater is

used where there is considerable dust or dirt, clean as often as necessary

(approximately every 50 hrs.).

2. REMOVE DUST. Clean heater twice a season (more often under dusty conditions).

Remove accumulated dust from the transformer, burner, motor and fan blades

with compressed air. Wipe area clean with a clean dry cloth. Inspect area to insure

all foreign materials are removed, especially around the burner and combustion

area. Safety glasses should be worn when using compressed air.

3. CAD CELL. Clean the glass portion of the cad cell with a soft dry cloth.

4. NOZZLE. Accumulation of dirt from fuel and carbon from the compressor vanes

will eventually ll up the passages in the nozzle, resulting in reduction of fuel

and air ow. Pressure will gradually increase giving improper fuel-air mixture and

excess odour and smoke. If this occurs, replace the fuel nozzle.

5. FUEL TANK. Clean twice a season (during frequently used periods, clean twice a

month). Drain and ush the fuel tank with clean fuel oil. Make sure to dispose of

waste fuel properly.

Annual Maintenance Schedule

1. AIR OUTPUT FILTER. Remove the air output lter and tap the contaminated side

gently on a solid object to remove contaminates. Compressed air or liquids should

not be used to clean this lter. Reinstall cleaned lter in lter body in the same

position as it was when removed. If the lter appears extremely dirty, replace it

with a new lter of the same type. When replacing the lter cover, be sure the

gasket is rmly in place and the screws in the lter cover are tight to prevent air

leaks.

2. FUEL FILTER. Remove the fuel lter from fuel line and direct compressed air

through the lter in the opposite direction of fuel ow. Safety glasses should be

worn when using compressed air.

3. AIR AND FUEL LINES. If the air or fuel lines are removed during cleaning, be sure

all connections are tight before operating unit.

English

Storage

Store the heater in a dry location free from fumes or dust.

At the end of each heating season, clean the heater as described in the MAINTE-

NANCE section. Drain and ush the fuel tank with clean fuel. The manufacturer

recommends completely lling the tank with fuel for extended storage to minimize

condensation inside the tank.

It is recommended to only store diesel in containers that are marked “DIESEL”.

Servicing

WARNING: A hazardous condition may result if a heater is used that has been

modied or is not functioning properly.

When the heater is working normally:

* The ame is contained within the heater.

* The ame is essentially yellow.

* There is no strong disagreeable odour, eye burning or other physical discomfort.

* There is not smoke or soot internal or external to the heater.

* There are no unplanned or unexplained shutdowns of the heater.

Troubleshooting

High limit switch open circuit

1. Make sure heater is cooled off, toggle switch to “OFF” position, wait 5 minutes and retry.

Sparks, calling for ame, but no or slow motor operation

1. Check wiring to motor (per wiring schematic in manual)

2. Make sure that the pressure gauge is in place and not damaged

3. Adjust pressure for proper heater operation per manual

4. With heater disconnected from AC source, rotate fan clockwise to verify motor is free

5. Remove air lter housing from motor and inspect the pump rotor for damage. If damaged,

replace rotor assembly.

6. If wiring is correct, pump rotor is okay, and motor is not rotating freely, replace motor or

power-pack assembly.

7. If problem persists, replace oil ame control assembly.

8. Check for spark arcing from the electrode assembly, to the combustion cylinder.

9. Check the cad cell for continuity.

No Spark

1. Check length and gauge of extension cord for proper amp. draw (check page 5)

2. Check wiring to igniter (per wiring schematic in manual)

3. Check gap between electrode probes (2.3 - 3mm)

4. Still no spark, replace igniter assembly

5. Replace oil ame control assembly

Abnormal Motor Operation - Motor overheats or Stops

1. Motor speed too low (Motor should operate at 3450 rpm) - Replace motor

2. With heater disconnected from AC source, rotate fan clockwise to verify motor is free

3. Remove air lter housing from motor and inspect the pump rotor for damage. If damaged,

replace rotor assembly

4. If wiring is correct, pump rotor is okay, and motor is not rotating freely, replace motor or

power-pack assembly

5. Replace oil ame control assembly

Unable to Detect Flame

1. Check wiring to cad cell (per wiring schematic in manual)

2. Clean cad cell photo cell

a) Slide cad cell out of cad cell holder

b) Push the photo cell out of the black rubber cad cell housing by pushing on the 2 purple

wires

c) Clean the photo cell with a soft cloth and rubbing alcohol

d) Pull the photo cell back into the cad cell housing and reinstall into holder

e) Test heater

3. If the heater still does not operate, replace cad cell

4. Replace oil ame control assembly

Flame Control Failure

1. Check wiring in heater (per wiring schematic in manual).

2. Replace oil ame control assembly.

English

DXKH080E

22 23

58 39

30 74

54 45

English

DXKH125E

DXKH180E * Model DXKH180E Shown

11 56* 70

55*

27 60

English

# DXKH080E DXKH125E DXKH180E Description

1 27175 27225 27226 Fuel Tank

2 27176 27176 27176 Fuel Filter Rubber Grommet

3 27177 27177 27177 Fuel Gauge

4 26959 26959 26959 Fuel Tank Cap

5 n/a n/a n/a Rear Saddle Bracket

6 n/a n/a n/a Front Saddle Mount

7 27210 27211 27212 Lower Barrel

8 27179 27179 27179 Grommet

9 27180 27180 27180 High Limit Switch Bracket

10 27181 27181 27181 High Limit Switch

11 F226865 F226865 F226865 Photo Cell Assembly

12 n/a n/a n/a Photo Cell Sensor (see # 11)

13 27182 27182 27182 Igniter Electrode

14 27183 27183 27183 Nozzle Adapter

15 27185 27231 27231 Rubber Air Tube

16 27184 27233 27233 Rubber Fuel Tube

17 n/a n/a n/a Fuel Line Clamp (source at your local hardware store)

18 27186 27235 27207 Nozzle

19 27213 27214 27215 Front Cover

20 27288 27217 27218 Rear Cover

21 27189 27237 27237 Inlet Grill

22 n/a n/a n/a Strain Relief

23 n/a n/a n/a Power Cord

24 27289 27283 27286 Control Side Left Saddle

25 27208 27208 27208 Transformer

26 27290 27284 27287 Right Saddle

27 n/a n/a n/a Oil Filter (see # 75)

28 n/a 27239 27240 Wheel Axle

29 n/a 27241 27242 Wheel

30 27291 27274 27274 Transport Handle

31 n/a 27243 27243 Left Lift Handle

32 n/a 27245 27245 Right Lift Handle

33 n/a 27247 27248 Front Lift Handle

34 n/a 27249 27249 Lower Foot Adapter Tube

35 n/a 27251 27251 Foot

36 n/a n/a n/a Motor (see # 72)

37 27193 27253 27253 Motor Bracket

# DXKH080E DXKH125E DXKH180E Description

38 27194 27255 27256 Fan Blade

39 27209 27294 27294 Capacitor

40 n/a n/a n/a Pump Plate (see # 72)

41 n/a n/a n/a Pump Ring (see # 72)

42 n/a n/a n/a Rotor (see # m and 73)

43 n/a n/a n/a Plastic Pump Drive Key (see # 72 or 73)

44 n/a n/a n/a Vanes (see # 72 or 73)

45 n/a n/a n/a Plastic Inlet Housing (see # 72)

46 n/a n/a n/a Inlet Housing Gasket (see # 75)

47 n/a n/a n/a Filter (see # 75)

49 n/a 27197 n/a Small Foam Filter (see # 75)

50 n/a n/a n/a Steel Ball Bearing (see # 74)

51 n/a n/a n/a Adjustment Spring (see # 74)

52 n/a 27273 27273 Pressure Gauge

53 n/a n/a n/a Pump Adjustment Screw (see # 74)

54 n/a n/a n/a Large Dustproof Sponge (see # 75)

55 27198 27257 27258 Combustion Chamber Assembly*

56 n/a n/a n/a Air Deector Assembly (see # 55)*

57 27295 27295 27295 Circuit Board

58 27200 27200 27200 Single Pole Switch

59 27292 27282 27282 Thermostat Knob

60 n/a 27260 27260 Handle Tube Plug

62 n/a 27262 27262 Drain Plug with Gasket

63 27202 27202 27202 Photo Cell Bracket

64 n/a n/a n/a Brass Barb Elbow

66 27203 27203 27203 Circuit Board Bracket

67 n/a 27263 27264 Cord Wrap

68 n/a 27265 27266 Metal Standoff

69 27296 27296 27296 Thermostat Board

70 n/a n/a n/a Spring Clip (180K Only)

71 27297 27297 27297 Ignition Transformer Bracket

72 27298 27298 27298 Electromagnetic Valve

73 n/a 27269 27269 Wheel Hardware Kit (not pictured)

74 27205 27271 27272 Power Pack

75 F226831 F226831 F226831 Rotor Kit

76 F266842 F266842 F266842 Adjustment Kit

77 F221887 F221887 F221887 Filter Kit

REPLACEMENT PARTS LIST

* DXKH180E Shown

Ce manuel convient aux modèles suivants

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