Deutscher 650 Manuel utilisateur
Recycle all your Green Waste
CHIPPER SHREDDER 650
Operation and Maintenance
Manual
2
General Description
Initial Assembly
Safety Procedures
Decals
Storage & Transporting
Pre-Start Checks and Starting
Chipping
Shredding
Maintenance
Spare Parts and Warranty
INDEX
3
4
5
7
8
9
10
11
12
16
3
GENERAL DESCRIPTION
The Deutscher Chipper Shredder is designed to chip branches up to 65mm diameter and shred a range of garden
waste including branches up to 12mm diameter. A Swedish Viking steel chipper blade attached to a rotating disc
behind the chipper tube does the chipping, and 9 hardened steel flails inside the shredding chamber rotate at high
speed to shred lighter material which is dropped into the hopper. Material does not exit the unit until it is small
enough to pass though the holes in the internal perforated grate. Most material will not clog the perforated grate.
A bar grate for processing soft vegetable matter is available as an optional extra. A clutch has been fitted to allow
easy starting.
Engine fuel cap
Engine oil fill hole/
dipstick under cap
Engine oil drain
Belt guard
Discharge deflector
Hopper
Clutch lever, at rear
Chipper tube
Deflector pin
Upper grate pin
Shredding chamber
Lower grate pin
4
THE FOLLOWING INSTRUCTIONS APPLY WHEN THE UNIT HAS NOT BEEN ASSEMBLED.
1. Do not put oil into the engine until the unit is assembled.
2. Remove the discharge deflector, then lower the shredding chamber onto its front as shown
below. Fit the front leg using the four countersunk screws provided.
3. Important. The screws must be fitted from the inside of the chamber, with spring washers
and nuts on the outside of the chamber.
4. Fit the rear axle assembly using four 20mm bolts and nyloc nuts. Attach the wheels using 4
plain washers and 2 “E” Clips
5. Put the shredding chamber onto its wheels, then attach the discharge deflector. The clutch
handle can now be attached. The washers are placed either side of the lever, then attach the
nyloc nut. The nyloc nut must not be fully tightened, or the lever will not move.
6. Attach the hopper using the two 10mm nyloc nuts provided. See below.
7. Fill the engine with 600mm of SAE 30 grade oil. Check the level is correct by using the dipstick.
See also the engine manual, supplied. Add unleaded petrol to the fuel tank.
8. WARNING WHEN HANDLING PETROL, KEEP AWAY FROM ANY NAKED FLAMES, THIS
INCLUDES THE PILOT LIGHT ON GAS APPLIANCES. PETROL FUMES ARE HIGHLY VOLATILE.
9. Become familiar with this booklet before starting or operating the chipper shredder.
INITIAL ASSEMBLY
5
SAFETY PROCEDURES
Preparation
1. Do not allow children to operate this equipment.
2. Do not operate this equipment in the vicinity of bystanders.
3. Do not run the unit in an enclosed area since the exhaust from the engine contains some
carbon monoxide, which is a colourless, odourless, tasteless and poisonous gas.
4. Wear safety glasses and hearing protection at all times when operating the machine
5. Avoid wearing clothing that is loose fitting or has hanging cords or ties.
6. Only operate the machine in open space, not close to a wall or other fixed object, and on a
firm, level surface.
7. Do not operate the machine on a paved or gravel surface, where ejected material could
cause injury.
8. Before starting the machine, check that all screws, nuts, bolts, and other fasteners are
properly secured and that guards and screens are in place.
9. Replace damaged or unreadable labels.
10. Use extra care in handling fuels. They are flammable and the vapours are explosive. The
following points should be observed:
• Use only an approved container.
• Never remove the fuel cap or add fuel with the power source running. Allow engine and
exhaust components to cool before refuelling.
• Do not smoke.
• Never refuel the machine indoors.
• Never store the machine or fuel container inside where there is an open flame, such as
a water heater.
• If fuel is spilled, do not attempt to start the power source, but move the machine away
from the area of spillage before starting.
• Always replace and securely tighten the fuel cap after refuelling.
• If the fuel tank is drained, this should be done outdoors.
6
Operation:
1. Before starting the machine, look into both the chipper tube and the hopper to ensure they
are empty.
2. Keep tour face and body away from the feed intake opening.
3. Do not allow hands or any other part of the body or clothing inside the hopper, chipper tube,
discharge area, or near any moving part.
4. Keep proper balance at all times. Do not overreach. Never stand at a higher level than the
base of the machine when feeding material into it.
5. Always stand clear of the discharge area when operating the machine.
6. When feeding material into the machine be extremely careful that pieces of metal, rocks,
bottles, cans or other foreign objects are not included.
7. If the cutting mechanism strikes any foreign objects or if the machine should start making
any unusual noise or vibration, shut off the power source and allow the machine to stop.
Disconnect the spark plug wire from the spark plug and take the following steps:
• Inspect for damage.
• Check for, and tighten, any loose parts.
• Have any damaged parts replaced or repaired with parts of equivalent specifications.
8. Do not allow processed material to build up in the discharge zone; this may prevent proper
discharge and can result in kickback of material through the feed intake opening.
9. If the machine becomes clogged, shut off the engine and disconnect the spark plug wire
before clearing debris.
10. Keep the engine clear of debris and other accumulations to prevent damage to the engine,
overheating or a possible fire.
11. Keep all guards and deflectors in place and in good working condition.
12. Do not tamper with the engine governor settings; the governor controls the safe maximum
speed and protects the engine and all moving parts from damage caused by over-speeding.
Seek authorised service if a problem exists.
13. Do not move the machine while the engine is running.
14. Shut off the engine using the electrical switch whenever you leave the work area.
15. Do not tilt the machine while the power source is running.
16. Even when wearing safety glasses, do not look into the hopper and push the rubber flap
aside while the machine is running. Material can be ejected at high speed.
SAFETY PROCEDURES
7
DECALS
The decals shown below are attached to each new machine. It is the operators responsibility to
ensure these decals are in place and legible. They can be purchased from Deutscher Mowers
Pty Ltd as a set. See “Spare Parts”, in this manual.
On the discharge chute and
beside the chipper tube.
On the side of hopper.
On belt guard near clutch lever. On the rear of the machine, below the hopper.
On the front of the hopper.
8
Always allow the machine to cool before storing.
Store the machine in a dry area away from children and where petrol vapours cannot be ignited
by a spark, such as a welder, or a flame from say the pilot light in a gas appliance.
When storing the unit for longer than three months, it is a wise practice to run the fuel tank dry
beforehand. Fuel can lose volatiles and become ”stale” when left in the tank. This may prevent
starting in the future.
STORAGE & TRANSPORTING
Warning: As stated above, never move the unit when it is running.
1. To move the unit around the garden, stand at the back of the unit facing the lowest edge
on the top of the hopper. Grasp the hopper by both sides using both hands, and pull the top
of the hopper towards you until the unit is evenly balanced over the rear wheels. Push the
unit forward; ensuring it remains evenly balanced over the rear wheels. Try not to descend
steep slopes, and maintain a secure footing if you are descending slopes. NEVER DESCEND A
SLOPE WITH A BYSTANDER BELOW YOU. Do not traverse across steep slopes. The unit may
fall sideways.
2. Do not attempt to move the unit up or down stairs unless you are capable of holding the
weight. Always proceed slowly down stairs with the unit below you. Lower the unit onto each
step carefully, to avoid high impact loads on the wheels and axle. When climbing stairs, again
ensure the unit is below you, and walk backwards holding both sides of the hopper firmly.
3. Transporting from one location to another is best accomplished using a trailer behind a car or
a utility. Always tie the unit in place securely. To prevent the unit falling over, it is safer to remove
the hopper. KEEP THE UNIT UPRIGHT, AS OIL WILL SPILL OUT OF THE ENGINE THROUGH THE
EXHAUST OR THE CARBURETTOR, IF IT IS TILTED SIGNIFICANTLY. If the chipper shredder
must be transported in a station wagon or a car boot, it is easiest to remove the hopper and the
engine. If the engine contains oil, it must be transported upright, but the unit can then be laid
on its side. (Removing the legs and the hopper for transport is not a safe option, as the resulting
assembly is “top heavy” and may fall over inside the vehicle.)
9
PRE-START CHECKS & STARTING
• Ensure you are wearing safety glasses and hearing protection.
• Avoid wearing loose fitting clothing.
• Place the machine on a level “dirt or grass” surface.
• Check that all fasteners on the machine are secure and all guards are in place.
• Check engine oil level.
• Ensure the hopper, the shredding chamber and the chipper tube are clear.
• Keep bystanders away.
• Follow safety instructions (above) when filling the fuel tank.
1. Disengage the clutch. Pull the lever up.
2. Turn the fuel tap to “ON”.
3. Switch on the ignition. Push the “ON” end of the red toggle switch inwards.
4. Push the throttle lever to “FAST”. (Rabbit)
5. Move the choke control to “CHOKE”.( Generally not necessary if the engine is hot.)
6. Stand facing the engine control panel and slightly to the right of the panel. With your left hand
holding the top of the hopper and your right hand holding the starting cord handle, swiftly pull
the starting handle to the right. Repeat until the engine starts. If the engine seems to be flooded,
you may need to try a few pulls of the starter with the choke fully off.
7. As soon as the engine fires, start reducing the choke setting.
8. Once the engine sounds stable, and the choke is fully off, slowly push the clutch lever down
until it reaches the end of its stroke.
9. Check that the rotor is spinning by observing the end of the shaft near the chipper tube.
10. Reduce the throttle setting to the position you need for effective machine operation. Large
diameter branches or a heavy shredding load will require full throttle.
IMPORTANT: The clutch is fitted to make starting easier. It may not fully disengage the drive
to the rotor, especially when the drive belt is new. NEVER rely on the clutch to disengage
the drive. ALWAYS switch off the engine and remove the spark plug before clearing a jam or
checking the machine.
STARTING
Control Panel Layout (B&S) Control Panel Layout (Honda)
CHOKE
FUEL TAP
THROTTLE
ON-OFF SWITCH
STARTER HANDLE
6.5
10
Warning! Do not place hands or fingers into the chipper tube. Keep children away from the
machine when it is operating. Never leave the engine running and unattended.
CHIPPING
1. The Deutscher chipper shredder can chip branches up to 65mm diameter. Should a branch
contain sharp bends, the bends can be cut 2/3 through with a bow saw. Then the branch can be
forced straight and will easily feed into the tube. Very short branch pieces can be processed,
by pushing them in with the next branch.
2. If the machine is slowing significantly as a branch is being processed, reduce the feeding
rate. In this case, the wood may be very dry and hard, or the chipper blade may need sharpening.
See maintenance instructions.
3. The ends of branches with many smaller branches attached, can normally be dropped into
the hopper, providing the largest branch is no greater than 12mm diameter.
4. Some branches have strong bark which peels off as the branches are being chipped, and the
bark then winds around the rotor shaft, causing a bearing to get hot. Rotating branches slowly
as you chip, should solve this problem. DO NOT TRY AND CHIP PALM LEAVES, AS THEY CAN
ALSO CAUSE THE BEARING TO OVERHEAT.
5. If you wish to collect the shredded material, it can be discharged onto a plastic, or similar,
sheet. To collect the material, simply switch off the machine, move it backwards off the sheet,
and pick up the sheet by its four corners.
Please note: The machine should not be tilted while it is running, as the engine may seize.
6. If you notice the rotor is not turning, by looking at the end of the shaft next to the chipper
tube, and if the clutch lever is in the “engaged” position, then the shredding chamber may be
clogged or the belt may need tightening or replacing. See maintenance instructions. Similarly,
if you can smell the belt burning, it will need adjusting or replacing. STOP THE UNIT AS SOON
AS ANY OF THESE FAULTS ARE DETECTED. YOU MAY SAVE THE BELT. See next section for
clearing a blocked shredding chamber.
7. In the unlikely event that a branch becomes jammed in the chipper tube, stop the machine
and disconnect the spark plug lead from the spark plug. You may need to remove the hopper so
you can rotate the rotor by hand, to disconnect the chipper blade from the branch. Use a pair of
pliers, a screwdriver or similar tool to withdraw the branch out of the chipper tube.
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