DETROIT MBE 900 Manuel utilisateur

DDC-SVC-MAN-0207

EuroV MBE 900 Operators Manual

Specifications are subject to change without notice. Detroit Diesel Corporation is registered to ISO 9001:2001.

Printed in U.S.A.

Table of Contents

1 Forward.................................................................................................................................................................................... 4

1.1 Introduction..................................................................................................................................................................... 4

1.2 Non-Genuine and Rebuilt Component Quality Alert...................................................................................................... 4

1.3 Personnel Requirements.................................................................................................................................................. 4

1.4 Engine Conversions and Modifications.......................................................................................................................... 4

1.5 Acronyms and Abbreviations.......................................................................................................................................... 4

2 To the Operator....................................................................................................................................................................... 6

2.1 To the Operator................................................................................................................................................................ 6

3 Caution Summary................................................................................................................................................................... 7

3.1 Caution Summary............................................................................................................................................................ 7

4 First Time Start Preparations.............................................................................................................................................. 13

4.1 System Checks.............................................................................................................................................................. 13

4.2 Starting the Engine........................................................................................................................................................ 15

4.3 Cold Weather Operation................................................................................................................................................ 16

5 Detroit Diesel Electronic Control System Operation......................................................................................................... 17

5.1 Detroit Diesel Electronic Control System Operation.................................................................................................... 17

6 Detroit Diesel Electronic Control System Features............................................................................................................ 19

6.1 Changing the Idle Speed............................................................................................................................................... 19

6.2 Stop Engine Override Option........................................................................................................................................ 19

6.3 Engine Protection.......................................................................................................................................................... 19

7 Engine Systems...................................................................................................................................................................... 20

7.1 Engine Systems............................................................................................................................................................. 20

8 EuroV MBE900 Aftertreatment System............................................................................................................................. 21

8.1 EuroV MBE900 Aftertreatment System....................................................................................................................... 21

9 Diesel Exhaust Fluid Information........................................................................................................................................ 22

9.1 Diesel Exhaust Fluid Information................................................................................................................................. 22

10 Diesel Exhaust Fluid Tank.................................................................................................................................................. 23

10.1 Diesel Exhaust Fluid Tank.......................................................................................................................................... 23

11 Aftertreatment Maintenance.............................................................................................................................................. 24

12 Instrument Panel Lamps.................................................................................................................................................... 25

13 Diesel Exhaust Fluid Level Warning Lamps..................................................................................................................... 27

13.1 Diesel Exhaust Fluid Level Warning Lamps............................................................................................................... 27

14 Maintenance......................................................................................................................................................................... 28

14.1 MBE 900 EuroV Preventive Maintenance Tables - 93K222(CK-4) and 93K218(CJ-4)............................................ 28

14.2 Scheduled Intervals..................................................................................................................................................... 29

14.3 Schedule Use............................................................................................................................................................... 30

14.4 Required Maintenance Operations.............................................................................................................................. 30

14.5 Fuel Prefilter Element Cleaning.................................................................................................................................. 34

14.6 Main Fuel Filter Element Changing............................................................................................................................ 36

14.7 Engine Oil and Filter Changing.................................................................................................................................. 37

14.8 Coolant Concentration Checking................................................................................................................................ 41

14.9 Coolant Flushing and Changing.................................................................................................................................. 42

14.10 Cooling System Inspecting........................................................................................................................................ 43

15 How to Procedures............................................................................................................................................................... 45

15.1 How to Select Lubricating Oil.................................................................................................................................... 45

15.2 How to Replace the Lubricating Oil and Oil Filter..................................................................................................... 45

15.3 How to Select Diesel Fuel........................................................................................................................................... 48

15.4 Engine Out of Fuel – How to Restart.......................................................................................................................... 49

15.5 How to Clean an Engine.............................................................................................................................................. 50

15.6 Cleaning/Flushing the Cooling System....................................................................................................................... 51

15.7 Coolant Selections and Maintenance.......................................................................................................................... 51

15.8 Coolant Fill Options.................................................................................................................................................... 52

15.9 Coolant Do's and Don'ts.............................................................................................................................................. 53

15.10 Maintenance.............................................................................................................................................................. 54

Table of Contents

2 All information subject to change without notice.

15.11 Appendix A - Definitions.......................................................................................................................................... 56

15.12 Appendix B - General Coolant Information.............................................................................................................. 57

15.13 Appendix C - Detroit™ Cooling System Maintenance Products.............................................................................. 59

15.14 Checking the Hoses................................................................................................................................................... 60

15.15 How to Service the Dry Type Air Cleaner................................................................................................................ 61

16 Detroit Genuine Coolanat Engine Products...................................................................................................................... 62

16.1 Detroit Genuine Coolant Engine Products.................................................................................................................. 62

17 Engine Oil Capacities.......................................................................................................................................................... 64

17.1 Engine Oil Capacities - EuroV.................................................................................................................................... 64

EuroV MBE 900 Operators Manual

All information subject to change without notice. 3

1 Forward

1.1 Introduction

This manual is intended for use by the operator of a Detroit™ engine used in On-Highway Vehicle applications.

1.2 Non-Genuine and Rebuilt Component Quality Alert

Maintenance procedures must be followed in order to continue satisfactory engine performance and durability and to ensure

engine coverage under the manufacturer's warranty. Many of these maintenance procedures ensure that the engine complies

with applicable emissions standards. Proper maintenance procedures, using specific components engineered to comply with

emissions regulations, may be performed by an authorized Detroit™ distributor or dealer, an independent outlet or the

operator / owner. The owner is responsible for determining the suitability of components to maintain emissions compliance

during the engine's useful emission life.

Detroit™ cautions that the indiscriminate rebuilding of precision components, without the benefit of specifications,

specialized equipment, and knowledge of the electronic operating system, will jeopardize performance or lead to more

serious problems, and can take the engine outside of emissions standards.

There are several other components in an engine, such as turbocharger, that are specifically designed and manufactured to

exacting standards for emissions compliance. It is important that these components, if replaced, modified or substituted, can

be verified to ensure that the engine remains in compliance with emissions standards. The use of inadequately engineered,

manufactured or tested components in repair or rebuild of the engine may be in violation of emissions standards regulations.

Furthermore, modern engines exhibit operating parameters which require the use of proper fluids, such as fuel, coolant and

lubricating oil, to maintain long engine life. The use of fluids that do not meet Detroit™ specifications may result in

premature wear or engine failure.

1.3 Personnel Requirements

Work on the engine should be carried out only by skilled technicians who have been instructed in the specific skills necessary

for the type of work being performed.

1.4 Engine Conversions and Modifications

The function and safety of the engine could be affected if unauthorized modifications are made to it. Detroit™ will not accept

responsibility for any resulting damage.

Tampering with the fuel injection system and engine electronics could also affect engine power output or exhaust emission

levels. Compliance with the manufacturer's settings and with statutory environmental protection regulations cannot then be

guaranteed.

1.5 Acronyms and Abbreviations

Table 1.

Acronyms and Abbreviations

ATF Automatic Transmission Fluid mMeter

CAC Charge Air Cooler MCM Motor Control Module

CAN Controller Area Network MIL Malfunction Indicator Lamp

CARB California Air Resources Board mpg Miles per Gallon

1 Forward

4 All information subject to change without notice.

Acronyms and Abbreviations

CEL Check Engine Light mph Miles per Hour

CPC Common Powertrain Controller NOAT Nitrited Organic Acid Technology

DDC Detroit Diesel Corporation NOx Nitrogen Oxide

DDEC Detroit Diesel Electronic Controls OAT Organic Acid Technology

DTC Diagnostic Trouble Code OBD On Board Diagnostic

ECM Electronic Control Module OEM Original Equipment Manufacturer

ECT Engine Coolant Temperature oz Ounce

EGR Exhaust Gas Recirculation psi Pounds per Square Inch

ELC Extended Life Coolant PTO Power Takeoff

EPA Environmental Protection Agency qt Quart

FMCSA Federal Motor Carrier Safety Administration rpm Revolutions per Minute

GAWR Gross Axle Weight Rating SAE Society of Automotive Engineers

GVWR Gross Vehicle Weight Rating SCA Supplemental Coolant Additive

HEST High Exhaust System Temperature SCR Selective Catalyst Reduction

in. Inch SEL Stop Engine Light

inH2O Inches of Water SEO Stop Engine Override

inHg Inches of Mercury S/N Serial Number

ISO International Organization for Standardization SRS Synchronous Reference Sensor

kKilo (1000) SRT Standard Repair Time

kg Kilogram TCM Transmission Control Module

km Kilometer TDC Top Dead Center

km/h Kilometers per Hour TPS Throttle Position Sensor

kPa Kilopascal TRS Timing Reference Sensor

kW Kilowatt VIN Vehicle Identification Number

LLiter VSG Variable Speed Governor

lb Pound VSS Variable Speed Sensor

EuroV MBE 900 Operators Manual

All information subject to change without notice. 5

2 To the Operator

2.1 To the Operator

This manual contains instructions on the safe operation and preventive maintenance of your Detroit™ engine used in vehicle

applications. Maintenance instructions cover routine engine services such as lubricating oil and filter changes in enough

detail to permit self-servicing, if desired.

The operator should become familiar with the contents of this manual before operating the engine or carrying out

maintenance procedures.

Power-driven equipment is only as safe as the person operating the controls. You are urged, as the operator of this diesel

engine, to keep fingers and clothing away from the revolving belts, drive shafts, and pulleys on the engine installation.

Throughout this manual CAUTIONS and WARNINGS regarding personal safety and NOTICES regarding engine

performance or service life will appear. To avoid personal injury and ensure long engine service life, always heed these

instructions.

Whenever possible, it will benefit you to rely on an authorized Detroit™ service outlet for all your service needs from

maintenance to major parts replacement. Authorized service outlets worldwide stock factory-original parts.

The information and specifications in this publication are based on the information in effect at the time of approval for

printing. Contact an authorized Detroit™ service outlet for information on the latest revision. The right is reserved to make

changes at any time without obligation.

Detroit™ engines are built in accordance with sound technological principles and based on state-of-the-art technology.

Despite this, the engine may constitute a risk of damage to property or injury to persons if it is not used for its intended

purpose.

The engine should not be modified or converted in an incorrect manner or the safety instructions included in this manual

disregarded.

Keep this Operator Manual with the engine installation at all times. It contains important operating, maintenance,

and safety instructions.

NOTICE: Failure to maintain the cooling system at required concentrations will result in severe damage to

the engine cooling system and related components. Refer to the "Coolant Selections and Maintenance"

section.

Table 2.

WARRANTY

The applicable engine warranty is contained in the booklet “Warranty Information for Detroit™ Engines,” available from authorized Detroit™

service outlets.

Trademark Information

DDC®, Detroit™, DDEC®, Optimized Idle®, Diagnostic Link®, BlueTec®, POWER Trac®, POWER COOL®, and

POWER GUARD® are registered trademarks of Detroit Diesel Corporation. All other trademarks used are the property of

their respective owners.

2 To the Operator

6 All information subject to change without notice.

3 Caution Summary

3.1 Caution Summary

The following cautions must be observed by the operator of the vehicle or equipment in which this engine is installed and/or

by those performing basic engine preventive maintenance. Failure to read and heed these cautions and exercise reasonable

care for personal safety and the safety of others when operating the vehicle/equipment or performing basic engine preventive

maintenance may result in personal injury and engine and/or vehicle/equipment damage.

Engine Operation

Observe the following cautions when operating the engine.

WARNING: PERSONAL INJURY

To avoid injury from loss of vehicle/vessel control, the operator of a DDEC equipped engine must

not use or read any diagnostic tool while the vehicle/vessel is moving.

WARNING: HOT EXHAUST

During parked regeneration the exhaust gases will be extremely HOT and could cause a fire if

directed at combustible materials. The vehicle must be parked outside.

CAUTION: LOSS OF VEHICLE CONTROL

To avoid injury from the loss of vehicle control, do not use cruise control under these conditions:

• When it is not possible to keep the vehicle at a constant speed (on winding roads, in heavy

traffic, in traffic that varies in speed, etc.).

• On slippery roads (wet pavement, ice-or snow-covered roads, loose gravel, etc.).

WARNING: PERSONAL INJURY

Diesel engine exhaust and some of its constituents are known to the State of California to cause

cancer, birth defects, and other reproductive harm.

• Always start and operate an engine in a well ventilated area.

• If operating an engine in an enclosed area, vent the exhaust to the outside.

• Do not modify or tamper with the exhaust system or emission control system.

WARNING: PERSONAL INJURY

To avoid injury from engine shutdown in an unsafe situation, ensure the operator knows how to

override the stop engine condition on a DDEC-equipped unit.

EuroV MBE 900 Operators Manual

All information subject to change without notice. 7

CAUTION: LOSS OF VEHICLE CONTROL

To avoid injury from loss of vehicle control, do not activate the Engine Brake system under the

following conditions:

• On wet or slippery pavement, unless the vehicle is equipped with ABS (anti-lock braking system)

and you have had prior experience driving under these conditions.

• When driving without a trailer (bobtailing) or pulling an empty trailer.

• If the tractor drive wheels begin to lock or there is fishtail motion after the Engine Brake is

activated, deactivate the brake system immediately if this occurs.

WARNING: BODILY INJURY

To avoid injury from an explosion, do not use ether or starting fluid on engines equipped with a

manifold (grid) heater.

Preventive Maintenance

Observe the following cautions when performing preventive maintenance.

WARNING: PERSONAL INJURY

To avoid injury when working near or on an operating engine, remove loose items of clothing and

jewelry. Tie back or contain long hair that could be caught in any moving part causing injury.

WARNING: PERSONAL INJURY

To avoid injury when working on or near an operating engine, wear protective clothing, eye

protection, and hearing protection.

WARNING: HOT OIL

To avoid injury from hot oil, do not operate the engine with the rocker cover(s) removed.

WARNING: FIRE

To avoid injury from fire, contain and eliminate leaks of flammable fluids as they occur. Failure to

eliminate leaks could result in fire.

CAUTION: USED ENGINE OIL

To avoid injury to skin from contact with the contaminants in used engine oil, wear protective

gloves and apron.

WARNING: PERSONAL INJURY

To avoid injury when using caustic cleaning agents, follow the chemical manufacturers usage,

disposal, and safety instructions.

3 Caution Summary

8 All information subject to change without notice.

WARNING: PERSONAL INJURY

To avoid injury from hot surfaces, wear protective gloves, or allow engine to cool before removing

any component.

WARNING: PERSONAL INJURY

To avoid injury, use care when working around moving belts and rotating parts on the engine.

WARNING: FIRE

To avoid injury from combustion of heated lubricating-oil vapors, stop the engine immediately if an

oil leak is detected.

WARNING: PERSONAL INJURY

To avoid injury from contact with rotating parts when an engine is operating with the air inlet piping

removed, install an air inlet screen shield over the turbocharger air inlet. The shield prevents

contact with rotating parts.

WARNING: HOT COOLANT

To avoid scalding from the expulsion of hot coolant, never remove the cooling system pressure cap

while the engine is at operating temperature. Wear adequate protective clothing (face shield,

rubber gloves, apron, and boots). Remove the cap slowly to relieve pressure.

WARNING: FIRE

To avoid injury from fire, do not smoke or allow open flames when working on an operating engine.

WARNING: FIRE

To avoid injury from fire from a buildup of volatile vapors, keep the engine area well ventilated

during operation.

WARNING: PERSONAL INJURY

To avoid injury from rotating belts and fans, do not remove and discard safety guards.

WARNING: PERSONAL INJURY

To avoid injury from slipping and falling, immediately clean up any spilled liquids.

EuroV MBE 900 Operators Manual

All information subject to change without notice. 9

Compressed Air

Observe the following cautions when using compressed air.

WARNING: EYE INJURY

To avoid injury from flying debris when using compressed air, wear adequate eye protection (face

shield or safety goggles) and do not exceed 276 kPa (40 psi) air pressure.

Cooling System

Observe the following cautions when servicing the cooling system.

WARNING: HOT COOLANT

To avoid scalding from the expulsion of hot coolant, never remove the cooling system pressure cap

while the engine is at operating temperature. Wear adequate protective clothing (face shield,

rubber gloves, apron, and boots). Remove the cap slowly to relieve pressure.

WARNING: PERSONAL INJURY

To avoid injury from slipping and falling, immediately clean up any spilled liquids.

Electrical System

Observe the following cautions when jump starting an engine, charging a battery, or working with the vehicle/application

electrical system.

WARNING: ELECTRICAL SHOCK

To avoid injury from electrical shock, do not touch battery terminals, alternator terminals, or wiring

cables while the engine is operating.

WARNING: Battery Explosion and Acid Burn

To avoid injury from battery explosion or contact with battery acid, work in a well ventilated area,

wear protective clothing, and avoid sparks or flames near the battery. If you come in contact with

battery acid:

• Flush your skin with water.

• Apply baking soda or lime to help neutralize the acid.

• Flush your eyes with water.

• Get medical attention immediately.

WARNING: PERSONAL INJURY

To avoid injury from accidental engine startup while servicing the engine, disconnect/disable the

starting system.

Air Intake System

Observe the following cautions when working on the air intake system.

3 Caution Summary

10 All information subject to change without notice.

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