Demco Hijacker 6040 Manuel utilisateur

8-12

HJ26040 rev 0

6040 UMS Side Rail Assembly Instructions

Place the side rail plates into the base rail holes in truck box.1.

Loosely bolt the saddle bracket (5990) to the side rails using the 1/2” x 1 1/2” bolts, ﬂat washers,2.

and lock nuts provided in the 6040 bolt package.

Loosely bolt the cross braces to the side rails using only 1/2” x 1 1/2” bolts and lock nuts (no ﬂat3.

washers). NOTE: A ﬂat washer under the head of the bolts would prevent the locking pins from

pivoting around far enough to allow the pins to release from the base rails.

Tighten all the bolts.4.

Unlock and remove the hitch assembly from the base rails and put to the side for later.5.

IMPORTANT NOTE: Apply a little grease or lubricant to the part of the pins that insert into the base

rails to help maintain smooth operation and rotation of pins and to protect from the elements. Turn the

pins occasionally to prevent them from seizing.

Drawing #1

Apply grease or lubricant

Unlocked

Locked

To lock hitch in truck, turn lock handles

in and install safety lock pins

To unlock hitch from truck, remove

safety lock pins and turn lock handles

straight out.

6040 Parts Breakdown

ITEM

PART # DESCRIPTION

QTY

1 00085

.50 FLAT WASHER

2 00173

NUT, HEX, .50NC CENTER PUNCH

3 01254

BOLT, .50 NC X 1.50 GR.5 HEX

4 02178

NUT, .50NC LOCK, NY. INSERT

5 02384

.50 X 14GA MACHINE WASHER

6 07225

SPLIT RING

14262-76

UMS SIDE RAIL BRACE

14412-95

UMS LOCK PIN ASSEMBLY, REESE

14342-95

CLEVIS SAFETY PIN

10 14350

HAIR PIN, .093 WIRE X 1.63 OL

14352-76

UMS 21K BRACE

14413-95

LOCKING TAB

13 14423

WASHER SHIM .875 ID X .030 THK

14462-76

SIDE RAIL F/UM REESE MNT

REV.

ECN #

DATE

DFTM

5249

12/6/2012

DATE

4010 320TH ST. PO BOX 189

BOYDEN, IOWA 51234

THIRD ANGLE

PROJECTION

UNLESS OTHERWISE

SPECIFIEDALL DIMENSIONS

ARE IN INCHES

6040

DRAWN BY

APPOV. BY

DRAWING. NO.

REV

SCALE: 1:7

SHEET 1 OF 1

UMS SIDE RAIL KIT

TOLERANCES

.X =

.060 MIN. MACHINE SURFACE 250

.XX = ±.030 BREAK ALL SHARP EDGES

.XXX = ±.010 BEND AND DRAFT

±1°

85.71

WEIGHT

05/09/12

01/26/12

THE DRAWING AND ALL

INFORMATION THERE

ON ARE THE PROPERTY OF

DEMCO

DESCRIPTION

SAVED BY

12/06/12

DATE

VOLUME

304.16

ITEM PART # QTY DESCRIPTION

100085 24 .50 FLAT WASHER

200173 4 NUT, HEX, .50NC CENTER PUNCH

301254 20 BOLT, .50 NC X 1.50 GR.5 HEX

402178 20 NUT, .50NC LOCK, NY. INSERT

502384 4 .50 X 14GA MACHINE WASHER

607225 4 SPLIT RING

714262-30 2 UMS SIDE RAIL BRACE

814412-95 4 UMS LOCK PIN ASSEMBLY, REESE

914342-95 4 CLEVIS SAFETY PIN

10 14350 4 HAIR PIN, .093 WIRE X 1.63 OL

11 14352-30 2 UMS 21K BRACE

12 14413-95 4 LOCKING TAB

13 14423 8 WASHER SHIM .875 ID X .030 THK

14 14462-30 2 SIDE RAIL F/UM REESE MNT

6040 Parts Breakdown

Please order replacement parts by PART NO. and DESCRIPTION.

P.O. BOX 189

4010 320th St., BOYDEN, IA. 51234

PH: (712) 725-2311

FAX: (712) 725-2380

TOLL FREE: 1-800-54DEMCO (1-800-543-3626)

www.towdemco.com

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