DEMA Fusion One Instructions de montage

I-1305 Rev. N-47130 9.23.2021 PAGE 1 OF 11

Fusion One

Housekeeping Chemical Dispensing System

Installation and Setup Guide

Fusion One accurately blends proportioned chemical with water for cleaning, sanitizing or `needs.

The dispensing system uses a pilot drive water valve designed for easy maintenance. Fusion One is

engineered with 1055 approved back flow protect using DEMA’s Air Gap or Action Gap proportioning

system.

Warnings

All installations must conform to local plumbing codes and use approved backflow prevention devices.

A pressure indicating tee is to be installed with existing faucets according to local plumbing codes in the

state of Wisconsin and any other state that requires the use of a pressure indicating tee.

ALWAYS WEAR PROTECTIVE CLOTHING AND EYEWEAR WHEN WORKING WITH CHEMICAL

PRODUCTS.

I-1305 Rev. N-47130 9.23.2021 PAGE 2 OF 11

Installation and Servicing

WARNING: INSTALLATION OF DEMA PRODUCTS MUST MEET ALL APPLICABLE PLUMBING

CODES AND REGULATIONS ESTABLISHED BY NATIONAL, CITY, COUNTY, PARISH, PROVINCIAL

OR OTHER AGENCIES. IT IS POSSIBLE THAT PLUMBING CODES AND REGULATIONS REQUIRE

THAT A CERTIFIED INSTALLATION CONTRACTOR OR ENGINEER PERFORM THE PLUMBING

INSTALLATION.

1. Locate where to install the Fusion One dispenser.

Keep the following in mind

a. Mount near or over a mop sink.

b. Best access to water hookup.

2. Remove the Fusion One cover by pressing the

plastic tabs on the side of the unit and swing the

bottom away from the mounting bracket.

3. Determine if the water supply connection should

be on the right of left-hand side of the dispenser.

a. The entire valve and proportioner

assembly can be removed from the

mounting bracket (see illustration on this

page).

b. The water supply connection can be

moved to either side by removing the

plastic, orange retainer clips, the plug and

the water connection fitting. Then replace

the retainer clips.

Installation and Servicing Continued…

Press in tab as shown

and swing bottom of

cover up away from the

Back Plate.

Plug

Water

Connection

Fitting

Retainer Clips

(Orange)

Valve Retainers –

Unscrew three (3)

Mounting Screws to

remove Valve &

Proportioner.

I-1305 Rev. N-47130 9.23.2021 PAGE 3 OF 11

4. Locate the 2 key shaped mounting holes in the back plate. Mount the Fusion One using the 2 mounting

screws and anchors that are included in the installation kit; with the aid of the integrated bubble level.

5. Install the desired metering tip by threading tip into the proportioner chemical pick-up elbow.

6. Cut the chemical supply tube to the length allows the foot valve to rest on the bottom of the chemical

container. Slide the ceramic weight onto the chemical supply tube until it is against the foot valve. This

will keep the foot valve at the bottom of the chemical container.

a. Note: Chemical containers cannot be greater than 6 feet (1.8M) below the Fusion One dispenser.

7. Install the Fusion One cover by positioning the top of the cover near the top of dispenser back plate and

push the cover back over the valve assembly until the tab latches on side of the unit.

8. Connect the water line to the inlet of the Fusion One.

a. Note: The water pressure must be between 20psi and 95psi. Optimum chemical induction occurs

between 30psi –60psi.

b. The water inlet options for the Fusion One are:

i. Garden Hose (female)

ii. 3/8” Brass Compression Fitting (suitable for 3/8” OD soft copper water line)

iii. 3/8” John Guest Push-on Water Fitting (suitable for 3/8” OD soft copper or LDPE tubing)

iv. 3/8” Brass Barb Water Fitting (suitable for 3/8” LDPE tubing)

c. The Fusion One can be used in conjunction with a pressure indicating tee, P/N 68.6.QD2.

Key Shaped

Mounting Holes

Bubble Level

Proportioner

Elbow –

Metering Tip

Installs At This

Fitting By

Threading The

Metering Tip

Into The End Of

Fitting

Outlet Fitting –

Slide the Outlet

Tubing Over

The Outlet

Fitting

I-1305 Rev. N-47130 9.23.2021 PAGE 4 OF 11

Installation and Servicing Continued…

9: Removal of Button Tab to engage Locking Activation feature (for 4GPM Proportioners).

Step 1: Remove Fusion One cover (see #2 above).

Step 2: Break off tab with pliers.

Fusion Cover –Rear View

I-1305 Rev. N-47130 9.23.2021 PAGE 5 OF 11

Metering Tip Kits

Oz./gal ml/L Ratio : 1 Oz./gal ml/L Ratio : 1

Tan 1.37 10.57 93.65 0.37 2.91 343.19

Orange 1.67 12.91 76.48 0.44 3.45 289.14

Turquoise 1.74 13.44 73.43 0.49 3.83 260.27

Pink 3.45 26.28 37.06 0.92 7.12 139.38

Light Blue 4.47 33.73 28.65 1.10 8.49 116.74

Brown 5.04 37.87 25.41 1.40 10.80 91.62

Red 6.89 51.08 18.58 1.78 13.70 72.01

White 7.43 54.87 17.23 1.90 14.60 67.48

Green 7.46 55.06 17.16 1.98 15.26 64.53

Blue 9.14 66.63 14.01 2.54 19.44 50.45

Yellow 14.07 99.07 9.09 4.29 32.46 29.81

Black 17.36 119.45 7.37 4.53 34.19 28.25

Purple 31.36 196.81 4.08 7.67 56.53 16.69

Gray 34.95 214.51 3.66 8.77 64.15 14.59

No Tip 35.95 219.31 3.56 10.54 76.05 12.15

Table 1: Fusion Metering Tips 100.15K (Provided)

Metering Tip Color

1 GPM Air Gap Proportioner

4 GPM Air Gap Proportioner

INDUCTION RATES BASED ON WATER THIN PRODUCTS (1 cps)

INDUCTION RATES VARY PRODUCT TO PRODUCT. FIELD TESTS ARE RECOMMENDED.

Oz./gal ml/L Ratio : 1 Oz./gal ml/L Ratio : 1

Copper 0.47 3.70 269.58 0.14 1.10 904.85

Pumpkin 0.75 5.80 171.35 0.22 1.71 585.42

Burgundy 0.87 6.75 147.10 0.25 1.98 503.37

Lime Green 1.07 8.26 120.14 0.31 2.44 408.69

Table 2: Ultra Lean Metering Tips 100.15KU (Not Provided)

Metering Tip Color

1 GPM Air Gap Proportioner

4 GPM Air Gap Proportioner

I-1305 Rev. N-47130 9.23.2021 PAGE 6 OF 11

Oz./gal ml/L Ratio : 1 Oz./gal ml/L Ratio : 1

Tan 0.96 7.46 133.12 0.32 2.49 399.99

Orange 1.20 9.30 106.51 0.38 2.97 335.84

Turquoise 1.43 11.01 89.81 0.45 3.50 285.06

Pink 2.26 17.36 56.62 0.79 6.15 161.72

Light Blue 2.87 21.95 44.56 1.01 7.81 127.09

Brown 3.40 25.86 37.68 1.20 9.30 106.48

Red 4.10 31.08 31.18 1.42 10.99 89.99

White 4.67 35.18 27.43 1.67 12.86 76.79

Green 4.85 36.54 26.38 1.79 13.81 71.40

Blue 6.96 51.58 18.39 2.46 18.83 52.10

Yellow 10.27 74.31 12.46 3.79 28.79 33.74

Black 12.90 91.59 9.92 4.86 36.59 26.34

Purple 26.69 172.54 4.80 11.31 81.19 11.32

Gray 30.36 191.72 4.22 13.76 97.10 9.30

No Tip 45.48 262.17 2.81 24.77 162.15 5.17

Table 3: Fusion Metering Tips 100.15K (Provided)

Metering Tip Color

1 GPM Action Gap Proportioner

4 GPM Action Gap Proportioner

INDUCTION RATES BASED ON WATER THIN PRODUCTS (1 cps)

INDUCTION RATES VARY PRODUCT TO PRODUCT. FIELD TESTS ARE RECOMMENDED.

Oz./gal ml/L Ratio : 1 Oz./gal ml/L Ratio : 1

Copper 0.34 2.67 373.60 0.12 0.94 1060.18

Pumpkin 0.56 4.33 230.23 0.19 1.50 665.14

Burgundy 0.77 6.00 165.66 0.24 1.85 539.29

Lime Green 0.84 6.52 152.39 0.28 2.21 451.24

Table 4: Ultra Lean Metering Tips 100.15KU (Not Provided)

Metering Tip Color

1 GPM Action Gap Proportioner

4 GPM Action Gap Proportioner

I-1305 Rev. N-47130 9.23.2021 PAGE 7 OF 11

Replacement Parts: Fusion Unit

Fusion One units can be connected together using the

Fusion Valve Connector (41.186.1). It would replace the

Plug Adapter (40.926.1) on one of the units, and the Inlet

Adapter Assembly (40.925.1 & 40.925.2) of the other

unit. Please use the orange retainer clips (40.854.1), to

secure the connector in place.

I-1305 Rev. N-47130 9.23.2021 PAGE 8 OF 11

Replacement Part: Fusion Unit Continued…

FUSION REPLACEMENT PARTS

Item No.

DEMA Part No.

QTY

DESCRIPTION

40.826.1

BASE, FUSION HK

40.970.1

FUSION BUBBLE LEVEL

44.116.3

#8 HI-LO SCREW X 1" LONG

40.847.2

FUSION VALVE ASSEMBLY (SEE PG. #7 FOR PARTS)

63.78

O-RING-SEAL EPT (7/16"I.D. X 3/8"O.D. X 1/16" NOM.)

40.853.1

END PLUG PILOT ACTIVATED VALVE

40.854.1

RETAINING CLIP PILOT ACTIVATED VALVE

40.931.1

BOTTOM LEVER, FUSION HK

40292.1

EXTENSION SPRING

40.929.1

BUTTON, FUSION HK

41.185.1

FRONT COVER, FUSION, W/LABELS

40.930.1

RETENTION LATCH

81.20.2

#4 X 3/8" HI LO SCREW

61.22.3

ACTION GAP PROPORTIONER ASSEMBLY (4GPM)

16.30

ACTION GAP

65.10.2

STANDARD COUPLING, GARDEN HOSE THREAD

98.55.1

EURO COUPLING, BRITISH HOSE THREAD

40.852.1

WATER INLET FITTING, PILOT ACTIVITED VALVE

100.38

STRAINER WASHER

61.22.3BAG

AIR GAP PROPORTIONER ASSEMBLY (4GPM)

40.925.1

FUSION VALVE INLET ADAPTER W/GHT, ASSEMBLY

40.925.2

FUSION VALVE INLET ADAPTER W/BRITISH PSPP,

ASSEMBLY

40.925.3

FUSION VALVE INLET ADAPTER W/GHT, ASSEMBLY,

PLASTIC

40.925.4

FUSION VALVE INLET ADAPTER W/BSPP, ASSEMBLY,

PLASTIC

40.926.1

FUSION VALVE PLUG ADAPTER, ASSEMBLY

77.2.1.06

FLOW DISC, PINK, [1.06(GPM) / 4(L/MIN)]

*Not Installed W/Air Gap Models*

77.6.2.64

FLOW DISC, YELLOW, [2.64(GPM) / 10(L/MIN)]

40.570.1

FLOW DISC, NATURAL, [4.45(GPM) / 16.85(L/MIN)]

89.18.1

RETAINER, FLOW DISC

41.186.1

FUSION VALVE CONNECTOR

89.30.GAP

HOSE HANGER ASSY. FOR GAP MODELS ONLY

I-1305 Rev. N-47130 9.23.2021 PAGE 9 OF 11

Replacement Parts Valve Body

VALVE REPLACEMENT PARTS

Item No.

DEMA Part No.

QTY

DESCRIPTION

40.854.1

RETAINING CLIP PILOT ACTIVATED VALVE

41.058.1

DIAPHRAGM CAP

619.21

O-RING SEAL EPDM (15/16” X 1/16”)

98.26.1

1-1/16" DIAPHRAGM

40.824.1

VALVE BODY

40.849.1

BUTTON, PILOT ACTIVATED VALVE

640.106

O-RING SEAL (3/16"ID X 3/8"OD X 3/32"NOM.)

98.39.2

RETURN SPRING

63.78

O-RING-SEAL EPT (7/16"I.D. X 9/16"O.D. X 1/16

NOM.)

40.851.1

BOTTOM CAP

40.925.1

FUSION INLET ADAPTER W/GHT

40.925.2

FUSION INLET ADAPTER W/BSPP

40.925.3

FUSION INLET ADAPTER W/GHT, PLASTIC

40.925.4

FUSION INLET ADAPTER W/BSPP, PLASTIC

40.927.1

3/8”ELBOW COMPRESSION INLET FITTING

40.927.2

3/8”STRAIGHT COMPRESSION INLET FITTING

40.927.3

3/8”JOHN GUEST PUSH-ON INLET FITTING

40.927.4

3/8”ELBOW JOHN GUEST PUSH-ON INLET

FITTING

40.927.5

3/8”BARB INLET FITTING

I-1305 Rev. N-47130 9.23.2021 PAGE 10 OF 11

Product Dimensions

FUSION ONE

FRONT VIEW

FUSION ONE

LEFT END VIEW

FUSION ONE

RIGHT END VIEW

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