Delta VFD-E Series Manuel utilisateur

Sensorless Vector

Control Compact Drive

VFD-E Series User Manual

www.deltaww.com

Industrial Automation Headquarters

Delta Electronics, Inc.

Taoyuan Technology Center

No.18, Xinglong Rd., Taoyuan City,

Taoyuan County 33068, Taiwan

TEL: 886-3-362-6301 / FAX: 886-3-371-6301

Asia

Delta Electronics (Jiangsu) Ltd.

Wujiang Plant 3

1688 Jiangxing East Road,

Wujiang Economic Development Zone

Wujiang City, Jiang Su Province,

People's Republic of China (Post code: 215200)

TEL: 86-512-6340-3008 / FAX: 86-769-6340-7290

Delta Greentech (China) Co., Ltd.

238 Min-Xia Road, Pudong District,

ShangHai, P.R.C.

Post code : 201209

TEL: 86-21-58635678 / FAX: 86-21-58630003

Delta Electronics (Japan), Inc.

Tokyo Office

2-1-14 Minato-ku Shibadaimon,

Tokyo 105-0012, Japan

TEL: 81-3-5733-1111 / FAX: 81-3-5733-1211

Delta Electronics (Korea), Inc.

1511, Byucksan Digital Valley 6-cha, Gasan-dong,

Geumcheon-gu, Seoul, Korea, 153-704

TEL: 82-2-515-5303 / FAX: 82-2-515-5302

Delta Electronics Int’l (S) Pte Ltd

4 Kaki Bukit Ave 1, #05-05, Singapore 417939

TEL: 65-6747-5155 / FAX: 65-6744-9228

Delta Electronics (India) Pvt. Ltd.

Plot No 43 Sector 35, HSIIDC

Gurgaon, PIN 122001, Haryana, India

TEL : 91-124-4874900 / FAX : 91-124-4874945

Americas

Delta Products Corporation (USA)

Raleigh Office

P.O. Box 12173,5101 Davis Drive,

Research Triangle Park, NC 27709, U.S.A.

TEL: 1-919-767-3800 / FAX: 1-919-767-8080

Delta Greentech (Brasil) S.A

Sao Paulo Office

Rua Itapeva, 26 - 3° andar Edificio Itapeva One-Bela Vista

01332-000-São Paulo-SP-Brazil

TEL: +55 11 3568-3855 / FAX: +55 11 3568-3865

Europe

Deltronics (The Netherlands) B.V.

Eindhoven Office

De Witbogt 20, 5652 AG Eindhoven, The Netherlands

TEL: +31-(0)40-8003800 / FAX: +31-(0)40-8003898

*We reserve the right to change the information in this catalogue without prior notice.

Sensorless Vector Control Compact Drive VFD-E Series User Manual

1 4 E E

5011640614

2016-05-16

Preface

Thank you for choosing DELTA’s high-performance VFD-E Series. The VFD-E Series is

manufactured with high-quality components and materials and incorporate the latest microprocessor

technology available.

This manual is to be used for the installation, parameter setting, troubleshooting, and daily

maintenance of the AC motor drive. To guarantee safe operation of the equipment, read the following

safety guidelines before connecting power to the AC motor drive. Keep this operating manual at hand

and distribute to all users for reference.

To ensure the safety of operators and equipment, only qualified personnel familiar with AC motor

drive are to do installation, start-up and maintenance. Always read this manual thoroughly before

using VFD-E series AC Motor Drive, especially the WARNING, DANGER and CAUTION notes.

Failure to comply may result in personal injury and equipment damage. If you have any questions,

please contact your dealer.

For Drive Board version 1.23 & Control Board version 2.23.

PLEASE READ PRIOR TO INSTALLATION FOR SAFETY.

DANGER!

1. AC input power must be disconnected before any wiring to the AC motor drive is made.

2. A charge may still remain in the DC-link capacitors with hazardous voltages, even if the power

has been turned off. To prevent personal injury, please ensure that power has turned off before

opening the AC motor drive and wait ten minutes for the capacitors to discharge to safe voltage

levels.

3. Never reassemble internal components or wiring.

4. The AC motor drive may be destroyed beyond repair if incorrect cables are connected to the

input/output terminals. Never connect the AC motor drive output terminals U/T1, V/T2, and W/T3

directly to the AC mains circuit power supply.

5. Ground the VFD-E using the ground terminal. The grounding method must comply with the laws

of the country where the AC motor drive is to be installed. Refer to the Basic Wiring Diagram.

6. VFD-E series is used only to control variable speed of 3-phase induction motors, NOT for

1-phase motors or other purpose.

7. VFD-E series shall NOT be used for life support equipment or any life safety situation.

WARNING!

1. DO NOT use Hi-pot test for internal components. The semi-conductor used in AC motor drive

easily damage by high-voltage.

2. There are highly sensitive MOS components on the printed circuit boards. These components

are especially sensitive to static electricity. To prevent damage to these components, do not

touch these components or the circuit boards with metal objects or your bare hands.

3. Only qualified persons are allowed to install, wire and maintain AC motor drives.

CAUTION!

1. Some parameters settings can cause the motor to run immediately after applying power.

2. DO NOT install the AC motor drive in a place subjected to high temperature, direct sunlight, high

humidity, excessive vibration, corrosive gases or liquids, or airborne dust or metallic particles.

3. Only use AC motor drives within specification. Failure to comply may result in fire, explosion or

electric shock.

4. To prevent personal injury, please keep children and unqualified people away from the

equipment.

5. When the motor cable between AC motor drive and motor is too long, the layer insulation of the

motor may be damaged. Please use a frequency inverter duty motor or add an AC output reactor

to prevent damage to the motor. Refer to appendix B Reactor for details.

6. The rated voltage for AC motor drive must be 240V (480V for 460V models) and the short

circuit must be 5000A RMS (10000A RMS for the 40hp (30kW) models).

DeviceNet is a registered trademark of the Open DeviceNet Vendor Association, Inc. Lonwork is a

registered trademark of Echelon Corporation. Profibus is a registered trademark of Profibus

International. CANopen is a registered trademark of CAN in Automation (CiA). Other trademarks

belong to their respective owners.

III

Table of Contents

Chapter 1 Introduction

1.1 Receiving and Inspection………….…….……….……….……….…….1-2

1.2 Preparation for Installation and Wiring.……….………….…………...1-11

1.3 Dimensions………….……….……….…….………..……………….….1-17

Chapter 2 Installation and Wiring

2.1 Wiring………….……….……….……….………………….….2-3

2.2 External Wiring………….……….………….……….…………..….2-13

2.3 Main Circuit………….……….………….……….………….......….2-14

2.4 Control Terminals………….……….….………..………………..….2-19

Chapter 3 Keypad and Start up

3.1 Keypad………….……….……….……….……….……………...........….3-1

3.2 Operation Method………….……….……….……….……….…….…….3-2

3.3 Trial Run………….……….……….……….……….……………........….3-3

Chapter 4 Parameters

4.1 Summary of Parameter Settings………….….……….………....….4-2

4.2 Parameter Settings for Applications………….….……….…..…...4-37

4.3 Description of Parameter Settings………….………….……...….4-42

4.4 Different Parameters for VFD*E*C Models………….….……….4-172

Chapter 5 Troubleshooting

5.1 Over Current (OC) …………..……….…….…………..……….….5-1

5.2 Ground Fault………….………….….…………….……………....….5-2

5.3 Over Voltage (OV) ………….………….……….……….………..….5-2

5.4 Low Voltage (Lv) ………….…………. .…….……….…………….5-3

5.5 Over Heat (OH) ………….…………. .…………….……………...5-4

5.6 Overload………….……….………….……..……………..........….5-4

5.7 Keypad Display is Abnormal………….……….……….……...….5-5

5.8 Phase Loss (PHL) ………….……….……….………….…….....….5-5

5.9 Motor cannot Run………….……….……….…….…….………...….5-6

5.10 Motor Speed cannot be Changed………….….….….……….……5-7

5.11 Motor Stalls during Acceleration………….….……….……....….5-8

5.12 The Motor does not Run as Expected……….……………..….….5-8

5.13 Electromagnetic/Induction Noise………….….…….….……..….5-9

5.14 Environmental Condition………….……….….……….……....….5-9

5.15 Affecting Other Machines………….……….…..…….…...........5-10

Chapter 6 Fault Code Information and Maintenance

6.1 Fault Code Information………….….…….……….……….……....6-1

6.2 Maintenance and Inspections…………….……….……….…….….6-7

Appendix A Specifications………….…………….……….……….…….….A-1

Appendix B Accessories

B.1 All Brake Resistors & Brake Units Used in AC Motor Drives…....….B-1

B.2 No-fuse Circuit Breaker Chart………….……….……….…….….….B-7

B.3 AC Reactor ………….……….……….……….……………….......….B-8

B.4 Remote Controller RC-01………….……….……………….………….B-12

B.5 PU06………….……….……….……….……….…………………..….B-13

B.6 KPE-LE02………….……….……….……….…….…………...…..….B-16

B.7 Extension Card………….……….……….……….……….………….....B-20

B.8 Fieldbus Modules………….……….……….……….……………....….B-30

B.9 DIN Rail………….……….……….……….……….…………….......….B-42

B.10 EMI Filter………….……….……….……….……….………….….......B-44

B.11 Fan Kit………….……….……….……….……….………….….......B-47

B.12 KPC-CC01 keypad.……….……….……….……….………….….......B-48

Appendix C How to Select the Rights AC Motor Drive

C.1 Capacity Formulas………….……….……….……….……….…….........C-2

C.2 General Precaution………….……….……….……….……….………....C-4

C.3 How to Choose a Suitable Motor………….……….……….……...…….C-5

Appendix D How to Use PLC Function

D.1 PLC Overview………….………..……….……….………….……......….D-1

D.2 Start-up………….………..……….……….……….…………….........….D-2

D.3 Ladder Diagram………….……….……….……….……….………….….D-7

D.4 PLC Devices………….……….……….……….……….……….…........D-20

D.5 Commands………….……….……….……….……….………….......….D-32

D.6 Fault Code………….……….……….……….……….……………....….D-67

Appendix E CANopen Function

E.1 Overview………….……….……….……….……….……………….....….E-2

E.2 CANopen Communication Interface Description…….………........….E-21

Appendix F Suggestions and Fault Corrections for Standard AC Motor

Drives

F.1 Maintenance and Inspections………….……….……….……….........….F-2

F.2 Greasy Dirt Problem………….……….……….……….……….……...….F-6

F.3 Fiber Dust Problem………….……….……….……….……….…….…….F-7

F.4 Erosion Problem………….……….……….……….……….………..…….F-8

F.5 Industrial Dust Problem………….……….……….……….………......….F-9

F.6 Wiring and Installation Problem………….……….……….…….…..….F-10

F.7 Multi-function Input/Output Terminals Problem………….……….....….F-11

Publication History

Please include the Issue Edition and the Firmware Version, both shown below, when

contacting technical support regarding this publication.

Issue Edition: 11.

Control board v2.23 & activation board v1.23.

Issue date: May 2016

Publication History

CH01

01. Modify the description of the nameplate

CH02

01. Modify the torque force of the main circuit terminal of Frame A to 8kgf-cm (6.9in-lbf).

Appendix A

01. Update the UL label in the certification column

1-1

Chapter 1 Introduction

The AC motor drive should be kept in the shipping carton or crate before installation. In order

to retain the warranty coverage, the AC motor drive should be stored properly when it is not to

be used for an extended period of time. Storage conditions are:

CAUTION!

1. Store in a clean and dry location free from direct sunlight or corrosive fumes.

2. Store within an ambient temperature range of -20°C to +60°C.

3. Store within a relative humidity range of 0% to 90% and non-condensing environment.

4. Store within an air pressure range of 86 kPA to 106kPA.

5. DO NOT place on the ground directly. It should be stored properly. Moreover, if the surrounding

environment is humid, you should put exsiccator in the package.

6. DO NOT store in an area with rapid changes in temperature. It may cause condensation and

frost.

7. If the AC motor drive is used but did not use more than three months, the temperature should

not be higher than 30 °C. Storage longer than one year is not recommended, it could result in

the degradation of the electrolytic capacitors.

8. When the AC motor drive is not used for longer time after installation on building sites or places

with humidity and dust, it’s best to move the AC motor drive to an environment as stated above.

9. If the electrolytic capacitors do not energize for a long time, its performance will decline.

Therefore, the unused drive must be charged 3 ~4 hours every two years (*) to recover the

performance of internal electrolytic capacitor of drive.

*Note：It need to use the adjustable AC power source when the inverter power transmission

(eg.: AC autotransformer) and pressurize to the rated voltage gradually, do not do the power

transmission by using rated voltage directly.

1-2

1.1 Receiving and Inspection

This VFD-E AC motor drive has gone through rigorous quality control tests at the factory

before shipment. After receiving the AC motor drive, please check for the following:

Check to make sure that the package includes an AC motor drive, the User Manual/Quick

Start and CD.

Inspect the unit to assure it was not damaged during shipment.

Make sure that the part number indicated on the nameplate corresponds with the part

number of your order.

1.1.1 Nameplate Information

Example for 1HP/0.75kW 3-phase 230V AC motor drive

007E23A0T06220001

DELTAELECTRONICS,INC.

MODEL: VFD007E23A

3PH 200-240V 50/60Hz 5.1A

INPUT :

3PH 0-240V 4.2A1.6KVA

0.75kW/1HP 0.1-599Hz

01.23/02.23

國際認證標示區；

Certifications

序號；

ial

umbe

機種名稱；

Modelname

輸入端電壓/電流範圍；

Inputvoltage/current

輸出端電壓/電流範圍；

Outputvoltage/current

頻率範圍；

Frequencyrange

韌體版本：驅動板控制板；/

韌體版本：；驱动板控制板/

Firmware version:

Drive board/Control board 生產識別；

生产识别；

Product i dentification

1.1.2 Model Explanation

VFD A

Version Type

Mains Input Voltage

11:115 SinglephaseV 21: phase230V Single

23:230 Three phaseV

E Series

007

Applicablemotorcapacity

Series Name( ariable requency rive)VF D

43:460 Three phaseV

A: Standard driv

C:CANopen

P: Cold plate drive (frameA only)

T: FrameA, built-in brake chopper

004: 0.5 HP(0.4kW)

007:1 HP(0.75kW)

015:2 HP(1.5kW)

022:3 HP(2.2kW)

002:0.25 HP(0.2kW)

055: 7.5 HP(5.5kW)

075:10 HP(7.5kW)

110: 15 HP(11kW)

037:5 HP(3.7kW)

150:20HP(15kW)

220: 30 HP(22kW)

185: 25 HP(18.5kW)

1-3

1.1.3 Series Number Explanation

If the nameplate information does not correspond to your purchase order or if there are

any problems, please contact your distributor.

1.1.4 Drive Frames and Appearances

0.25-2HP/0.2-1.5kW (Frame A)

Input terminals

(R/L1, S/L2, T/L3)

Keypad cover

Output terminals

(U/T1,V/T2,W/T3)

Control boardcover

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