Delphi GT 280 Manuel utilisateur

Issued by

CTC Warren, Ohio

STC Saltillo, Mex.

February 2017

4 Way GT 280 Sealed Connection System

GT 2.8 Female Terminal System (Sealed)

ASSEMBLY MANUALS

PRE - ASSEMBLY

HARNESS ASSEMBLY

CAR ASSEMBLY

ASSEMBLY MANUAL - 33278895

The information contained in these assembly instructions is subject to alteration without prior notice and does not represent

any obligation on the part of DELPHI. All the information is correct at time of releasing. Reprinting or translation is not

Developed by : Deniss Guerrero +52 (844) 438 90 60

Assembly Manual

4 Way GT 280 Sealed Connection System

GT 2.8 Terminal System (Sealed)

Assembly Manual

4 Way GT 280 Sealed Connection System

GT 2.8 Terminal System (Sealed)

www.delphi.com

Assembly Manual - 33278895

TABLE OF CONTENTS

PRE–ASSEMBLY SECTION

ASSEMBLY OF THE FEMALE CONNECTOR

List of Components & Exploded View

Step 1 –Insert Connector Seal

Step 2 –Install PLR to Pre-Stage Position

Step 3 –Assemble CPA to Pre-Stage Position (Optional Component)

Connector Assembly –Completed

HARNESS ASSEMBLY SECTION

ASSEMBLY OF THE FEMALE HARNESS ASSEMBLY CONNECTOR

List of Components & Exploded View

Step 1 –Identify Cavities

Step 2 –Assemble Cavity Plug (If Required)

Step 3 –Align Terminals Female 2.8 and Female Assembly

Step 4 –Insert Terminals Female GT 2.8 (Or Equivalent)

Step 5 –Lock PLR to Full-Stage Position

Harness Assembly –Completed

Assembly Manual

4 Way GT 280 Sealed Connection System

GT 2.8 Terminal System (Sealed)

www.delphi.com

Assembly Manual - 33278895

TABLE OF CONTENTS

CAR ASSEMBLY SECTION

ASSEMBLY OF THE CONNECTION SYSTEM

List of Components & Exploded View

3D Model

Step 1 –Identify Index Features

Step 2 –Align Index Features and Mate Female Assembly and Mating Part Together

Step 3 –Lock CPA to Full –Stage Position (Optional Component)

Connection System –Completed Assembly

DISASSEMBLY SECTION

DISASSEMBLY OF THE CONNECTION SYSTEM

Step 1 –Move CPA to Pre-Stage Position (Optional Component)

Step 2 –Disconnect

Connection System –Completed Disassembly

REPAIR / REPLACEMENT SECTION

FEMALE CONNECTOR SUB COMPONENTS:

PLR Replacement –Step 1 (Remove PLR)

Step 2 (Install PLR)

TERMINAL F 2.8 Replacement –Step 1 (Remove Terminal)

Step 2 (Insert Terminal)

Recommended Repair Tools

REVISIONS

Assembly Manual

4 Way GT 280 Sealed Connection System

GT 2.8 Terminal System (Sealed)

www.delphi.com

Assembly Manual - 33278895

4 Way GT 280 Sealed Connection System

ASSEMBLY OF THE

FEMALE CONNECTOR

CONNECTOR ASSEMBLY

PRE - ASSEMBLY HARNESS ASSEMBLY CAR ASSEMBLY

ASSEMBLY

Assembly Manual

4 Way GT 280 Sealed Connection System

GT 2.8 Terminal System (Sealed)

www.delphi.com

Assembly Manual - 33278895 6

Pictures used in this Assembly Manual and original parts may differ in some

details. These differences have no influence on the assembly process.

ASSEMBLY

FEMALE CONNECTOR

QUANTITY COMPONENTS

1 PLR

1 CONNECTOR SEAL

1 FEMALE CONNECTOR

1 CPA *

LIST OF COMPONENTS & EXPLODED VIEW

CONNECTOR

SEAL

CPA *

PLR

*OPTIONAL COMPONENT

Assembly Manual

4 Way GT 280 Sealed Connection System

GT 2.8 Terminal System (Sealed)

www.delphi.com

Assembly Manual - 33278895 7

STEP 1a –Insert Connector Seal

STEP 1b –Insert Connector Seal

ASSEMBLY

CONNECTOR SEAL ASSEMBLED

VERIFY THE ORIENTATION OF THE SEAL AND INSERT IT INTO THE CONNECTOR

IMPORTANT! VERIFY THAT CONNECTOR SEAL IS NOT BUNCHED OR ROLLED

DURING THE INSERTION

Assembly Manual

4 Way GT 280 Sealed Connection System

GT 2.8 Terminal System (Sealed)

www.delphi.com

Assembly Manual - 33278895 8

STEP 2a –Install PLR to Pre-Stage Position

STEP 2b –Install PLR to Pre-Stage Position

ASSEMBLY

IDENTIFY THE CORRECT ORIENTATION

OF THE PLR

PLR IS NOW

IN PRE-STAGE POSITION

INSERT PLR ONTO THE CONNECTOR

VERIFY AUDIBLE CLICK VERIFY THAT THE LOCKS ON CONNECTOR

ARE FASTENED ON THE PLR SLOTS

Assembly Manual

4 Way GT 280 Sealed Connection System

GT 2.8 Terminal System (Sealed)

www.delphi.com

Assembly Manual - 33278895 9

STEP 3 –Assemble CPA to Pre-Stage Position (Optional Component)

FEMALE CONNECTOR ASSEMBLY –COMPLETED

ASSEMBLY

VERIFY AUDIBLE CLICK

CPA IS NOW

IN PRE-STAGE POSITION

IDENTIFY THE CORRECT ORIENTATION OF

CPA AND PUSH IT ONTO THE CONNECTOR

Assembly Manual

4 Way GT 280 Sealed Connection System

GT 2.8 Terminal System (Sealed)

www.delphi.com

Assembly Manual - 33278895

4 Way GT 280 Sealed Connection System

FEMALE ASSEMBLY

PRE - ASSEMBLY HARNESS ASSEMBLY CAR ASSEMBLY

ASSEMBLY

ASSEMBLY OF THE

FEMALE HARNESS ASSEMBLY

Table des matières

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