Deitz PHARMAFILL CS10 Manuel utilisateur

Model CS10 Cotton Inserter

Operation Manual

Pharmafill Model CS10 Operation Manual

May 2023 Page

CONTENTS

1. INTRODUCTION ______________________________________________ 5

2. SPECIFICATIONS ______________________________________________ 7

3. INSTALLATION

A. Unpacking ______________________________________________ 9

B. Commissioning ______________________________________________ 9

C. Compressed Air ______________________________________________ 9

D. Electric _____________________________________________ 10

4. FEATURES

A. General _____________________________________________ 11

B. Operator Interface (Control Panel)_________________________________ 11

C. Safety Enclosure _____________________________________________ 12

D. Turrets _____________________________________________ 12

E. Rollers _____________________________________________ 13

F. Shelf _____________________________________________ 13

G. Air Pressure Controls___________________________________________ 14

H. Bottle Indexing and Bottle Sensors ________________________________ 14

I. Optional Tamper –contact Deitz Co. for availability___________________ 15

J. Lift Platform _____________________________________________ 15

5. OPERATION

A. Control Panel _____________________________________________ 17

B. Insert Cotton ______________________________________________19

Show Values _____________________________________________ 21

C. Adjust Settings _____________________________________________ 22

Cotton Length

Number Of Pieces

Release Time

Dwell Time

D. Change Height _____________________________________________ 24

E. Open Rollers _____________________________________________ 25

F. Clear Tubes _____________________________________________ 27

G. Extend Insert Rods_____________________________________________ 28

H. One Step Index _____________________________________________ 30

I. Index Bottles Only _____________________________________________ 31

J. Set Count To Zero _____________________________________________ 33

K. Options _____________________________________________ 35

L. Technician Only _____________________________________________ 37

Pharmafill Model CS10 Operation Manual

May 2023 Page

6. SETUP FOR A RUN

QUICKSTART _____________________________________________ 38

A. Start Up _____________________________________________ 39

B. Setup Conveyor _____________________________________________ 39

C. Adjust Settings _____________________________________________ 39

D. Adjust Machine Height _________________________________________ 39

E. Load Cotton Coil _____________________________________________ 39

F. Setup Bottles _____________________________________________ 40

G. This section intentionally left blank ________________________________42

H. Test Cotton Inserting ___________________________________________ 42

7. RUNNING PRODUCTION

QUICKSTART _____________________________________________ 43

A. Start Up _____________________________________________ 44

B. Check Cotton _____________________________________________ 44

C. Check Bottles _____________________________________________ 44

D. Test Operation _____________________________________________ 44

E. Begin Operation _____________________________________________ 44

F. Stopping the Machine Manually___________________________________ 44

G. When the Machine Stops Automatically ____________________________ 44

8. ROUTINE MAINTENANCE

A. Insertion Air Cylinders__________________________________________ 46

B. Compressed Air Filters__________________________________________ 47

C. Cooling Fan Air Filters _________________________________________ 47

D. Lubrication _____________________________________________ 48

E. General Cleaning _____________________________________________ 48

9. TECHNICAL INFORMATION

A. Cycle of Operation_____________________________________________ 49

B. Troubleshooting _____________________________________________ 50

Bottles fall over or jump suddenly.

Plunger crushes or damages the product.

Cotton comes out top of bottle.

Synthetic cotton issues: Rayon and polyester.

Turret not centered on insertion cylinders.

Insertion cylinders extend, then machine stops in extended position.

Insertion cylinders extend, then retract, then machine stops, will not cycle again.

Message: “TURRET ROTATE ERROR”.

Message: “ROLLER TRAVEL ERROR”.

C. Options _____________________________________________ 52

D. Technical Notes/Drawing Index __________________________________ 53

(Technical Notes/Drawings Begin After Last Page)

Pharmafill Model CS10 Operation Manual

May 2023 Page

Warning

This machine contains moving parts and

operates automatically. This may present a

hazard to personnel.

Never operate this machine with any covers or guards removed or any guard switches or

safety devices removed or bypassed.

Only people who have been correctly trained should operate or clean this machine.

Only people who are correctly qualified and trained should carry out maintenance, installation

or any other service work.

Never clean or service the machine without isolating

the electrical supply and isolating the air supply.

Always test for the presence of voltage before touching or working on electrical components.

Note that there might be other requirements that could apply.

Refer to the manuals supplied by the component manufacturers for further safety instructions.

Pharmafill Model CS10 Operation Manual

May 2023 Page

Section 1: INTRODUCTION

Thank you for purchasing a Pharmafill Model CS10 Cotton Inserter. We at Deitz Company hope you

will find that the Model CS10 meets or exceeds your expectations and requirements for an

affordable, reliable, and innovative addition to your packaging operation.

Pharmafill products are designed and manufactured by Deitz Company Inc., in Wall, NJ, USA. We

have manufactured machinery for the bottle filling industry since 1966 and began directly marketing

our Pharmafill line in 1993. We are a small (but growing) family-owned business that emphasizes

quality, innovation, and superior customer service.

If you have any questions or comments, please contact us by phone or visit our website. Chances are

someone whose last name is Deitz will handle your inquiry personally.

Deitz Company Inc.

PO Box 1108

1750 Route 34

Wall, NJ, USA 07719

Tel 732-681-0200

Fax 732-681-8468

E-mail [email protected] or

Web site deitzco.com or

pharmafill.com

The operation manual is designed to make it easier for you to know the machine and to make use of

its intended range of operation. It contains important instructions on how to operate the machine

safely, adequately, and economically. Observing these instructions helps to avoid risks, to reduce

cost for repair work and machine downtime, and enhances the machine’s operational reliability and

lifetime.

The operation instructions are to be supplemented by further instructions due to existing national

regulations on accident prevention and environmental protection.

If used in compliance with the instructions contained in this manual and if safety devices are

regularly maintained and properly working, this machine is not dangerous to the operator.

This manual is to be kept accessible to all operators using this machine and it is assumed that before

use the operator will read fully and understand this manual and will follow the instructions stated

within.

As this machine may be used in the packaging of hazardous substances, the operator should be

aware of the precautions required for these substances.

Pharmafill Model CS10 Operation Manual

May 2023 Page

In addition to the operating instructions and the binding regulations on accident prevention valid in

the country where the machine is being used and at its operational site, the recognized technical rules

on safe and proper working must be observed as well.

These operating instructions and the information contained therein have been compiled with due

care and attention. However, DEITZ COMPANY does not take any responsibility for misprints,

translation errors or other errors and any damage resulting from.

DEITZ COMPANY retains the right to make changes to the described products to improve

functionality, reliability, and design. The measurements or data shown on schematics, sketches and

photos are not binding. They are for description purposes.

The information and drawings found in the operation manual are the intellectual property of DEITZ

COMPANY and may not be copied or given to third parties.

Pharmafill Model CS10 Operation Manual

May 2023 Page

Section 2: SPECIFICATIONS

MODEL CS10 COTTONER

TYPE AD 1070

TURRET TUBE LENGTH 3, 4 or 5 inches

TURRET TUBE DIAMETER .75 or 1 inch

COTTON TYPE Natural or Synthetic (Rayon, Polyester) Coil

COTTON WEIGHT 6 TO 20 gm

COTTON LENGTH OUTPUT 2 to 9 inches

MAX. OUTPUT SPEED (3” turrets) 180 per minute

MAX. OUTPUT SPEED (4” turrets) 172 per minute

MAX. OUTPUT SPEED (5” turrets) 165 per minute

Maximum output speed will vary with input air pressure, quality of input air and the age and/or

condition of the machine components. Final (actual) output will also depend on the characteristics of

the cotton used and the speed at which cotton, and bottles are fed to the machine.

HEIGHT ADJUSTMENT RANGE 9”

MINIMUM BOTTLE HEIGHT 1” (for standard conveyor height of 36”)

(Continued on next page)

TURRET

LENGTH

TURRET INSIDE

DIAMETER

COTTON

WEIGHT

COTTON

LENGTH MAX

3 inches

.75 inch

6 to 12 gm

5 inches

1.00

9 to 20

.75

6 to 12

1.00

9 to 20

.75

6 to 12

1.00

9 to 20

Pharmafill Model CS10 Operation Manual

May 2023 Page

INPUT REQUIREMENTS

VOLTAGE* 115 VAC

CYCLES 50/60 HZ

PHASE 1

AMPERAGE 20 AMPS

COMPRESSED AIR** 3.0 FT3/MIN AT 80 LB/IN2

ROOM HUMIDITY 85% RH NON-CONDENSING

*Other input voltages are available as factory options if specified at the time of order

** Compressed air must be clean and dry, free of moisture (water) and oil.

PHYSICAL DIMENSIONS

WEIGHT 800 LBS

FLOOR FOOTPRINT 49” WIDE X 40-1/2” DEEP

HEIGHT ADJUSTABLE FROM 56” TO 64” ***

FILLING HEIGHT ADJUSTABLE FROM 37-1/4 TO 45-/14” ***

STANDARD CONVEYOR HEIGHT 36” TO TOP SURFACE ***

BOTTLE HEIGHT FROM 1” TO 9” ***

*** May be adjusted further by adjusting or modifying leveling feet.

Pharmafill Model CS10 Operation Manual

May 2023 Page

Section 3. INSTALLATION

A. Unpacking

B. Commissioning

C. Compressed Air

D. Electric

3A. Unpacking

❑Carefully remove equipment from crate and remove all packing materials.

❑Inspect all supplied equipment for damage (if any damage is present, please notify DEITZ

COMPANY immediately).

❑Assemble any components such as control panels, etc. using the drawings in this manual as a

guide for mechanical, electrical, and pneumatic assembly.

❑Position the machine on the line and adjust the legs of the machine to level the machine. Note

that the machine is designed for a standard conveyor height of 36 inches from the floor to the

top of the belt.

3B. Commissioning

❑Check that the machine is correctly installed, levelled up and aligned.

❑Check that there are no loose bolts or screws and that all electrical connections are tight.

❑Ensure that the machine isolator (main disconnect switch) is in the OFF position.

❑Do not “megger” the machine (high voltage insulation test) as damage to electronic

components may result.

❑Apply power to the machine and check polarity and voltage of the incoming supply.

❑Check that all emergency stops work correctly.

❑Check that all guard switches operate correctly.

❑Check that the machine operates correctly.

3C. Compressed Air

CONNECT

COMPRESSED

AIR HERE

Pharmafill Model CS10 Operation Manual

May 2023 Page

❑Compressor must be adequate to meet the specifications (see Section 2).

❑The supply air should be clean and dry, free of condensation and oil.

❑Connect the pneumatic supply.

❑Apply compressed air to the machine and turn both pressure regulators to 80 PSI.

❑Check for air leaks and rectify any leaks found.

3D. Electric

❑Power source must be adequate to meet the specifications (see Section 2).

❑Check the polarity and voltage of the incoming supply.

❑The machine must be solidly earthed.

❑Make sure the Main Disconnect Switch is in the OFF position. If it is not, no action will take

place, but this is good practice.

❑Connect the main electrical supply.

❑Turn the Main Disconnect Switch to the ON position. No action will take place.

❑To confirm that the machine is powered up, the Operator Interface panel should be lit.

❑The machine is now ready for operation.

MAIN

ELECTRICAL

SUPPLY

CORD

GUARD

DOOR

CLOSED

GUARD

DOOR

OPENED

MAIN

DISCONNECT

SWITCH

MAIN

DISCONNECT

SWITCH

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