Deitz PHARMAFILL TC4 Manuel utilisateur
Model TC4 Electronic Counter
Operation Manual
Rev 2022-03-08 Pharmafill Model TC4 User Manual
Deitz Company Inc. TC4 User Manual Page
I
CONTENTS
1. General Illustrations....................................................................................pgs II thru X
2. Safety Reminder.............................................................................................................1
3. Introduction....................................................................................................................2
4. Specifications.................................................................................................................4
5. Installation and Commissioning
5.1. Unpacking ..............................................................................................................5
5.2. Installing Head Centering Wheel............................................................................6
5.3. Electric....................................................................................................................7
5.4. Connect Low Pressure Air Supply (AS1 Air Supply)............................................8
5.5. Systems Check........................................................................................................9
6. General Information
6.1. Standard Features And Capabilities......................................................................10
6.2. Optional Features..................................................................................................10
7. Operation
7.1. Control Panel........................................................................................................11
7.2. Speed Controls......................................................................................................13
7.3. Counting Sensor ...................................................................................................14
7.4. Product Guide Adjustment ...................................................................................17
7.5. Centering the Counting Head ...............................................................................20
7.6. Sieves, Funnels and Bottle Shelf..........................................................................22
7.7. Testing to Establish Product Parameters ..............................................................23
8. Counting and Filling
8.1.Preparation.............................................................................................................24
8.2.Check Count Mode................................................................................................24
8.3.Manual Mode ........................................................................................................24
8.4. Auto Mode ...........................................................................................................24
9. Cleaning –Breakdown and Buildup
9.1. Breakdown of Remove-To-Clean Contact Parts ..................................................25
9.2. Buildup of Remove-To-Clean Contact Parts........................................................33
9.3. Clean-In-Place Contact Areas...............................................................................34
9.4. Non-Contact Areas ...............................................................................................34
9.5.Cleaning Recommendations..................................................................................34
10. Technical Information
10.1. Principle of Operation........................................................................................36
10.2. Cycle of Operation .............................................................................................37
10.3. Troubleshooting .................................................................................................38
10.4. Index of Technical Notes/Drawings...................................................................40
(Technical Notes/Drawings Begin After Last Page)
Rev 2022-03-08 Pharmafill Model TC4 User Manual
Deitz Company Inc. TC4 User Manual Page
II
1. GENERAL ILLUSTRATIONS
1.1. FRONT VIEW
RIM DUST COVER
CONTROL PANEL
PRODUCT GUIDES
COUNTING
HEAD
BOTTLE SHELF
E-STOP
BUTTON
SPEED
CONTROLS
RIM
BOTTLE LOCATOR
COUNTING
WINDOW
COUNTING
SENSOR
FRONT SUPPORT LEG
(NON-FEEDER UNITS ONLY)
Rev 2022-03-08 Pharmafill Model TC4 User Manual
Deitz Company Inc. TC4 User Manual Page
III
1.2. REAR QUARTER VIEW
BOTTLE SHELF
ADJUSTING
KNOB
POWER CORD
MAIN POWER
ON/OFF SWITCH
MAIN FUSE
STANDARD GUIDES
SHOWN
(NON-AIR)
HEAD
CENTERING
WHEEL
BODY
BASE
COMPONENT
FUSES ARE
BEHIND THIS PANEL
Rev 2022-03-08 Pharmafill Model TC4 User Manual
Deitz Company Inc. TC4 User Manual Page
IV
1.3. OVERHEAD VIEW
AIR MANIFOLD
SOME
OPTIONAL
FEATURES
SHOWN
AIR NOZZLES
FLOW GUIDE
DEFLECTOR
GUIDE BLOCK
ASSEMBLY
FLOW DIVERTER
(LONG, POINTED)
GUIDE PLATE
GUIDE CHUTE
CENTER HUB
RELEASE PIN
GLASS DISC
(UNDER CENTER HUB)
Rev 2022-03-08 Pharmafill Model TC4 User Manual
Deitz Company Inc. TC4 User Manual Page
V
1.4. SIDE VIEW –OPTIONAL EQUIPMENT
Available Options:
1. Air Guide System
2. Include Air Manifold with Nozzles, Relief Ring and Air-type Flow Guide
3. AS1 Air Supply Blower (not shown)
4. Includes Air Hose
5. Vibratory Feeder Assembly
6. Includes Rear Support Legs
7. AFC Sensor - Automatic Feeder Control
8. Hopper Assembly
HOPPER ASSEMBLY
FEEDER
ASSEMBLY
AUTO-FEED
SENSOR
AIR GUIDES
AIR HOSE TO
AS1 AIR SUPPLY
BLOWER
CHIP AND DUST
COLLECTION CHUTE
(FEEDER OPTION)
REAR SUPPORT LEGS (2)
(FEEDER OPTION)
AVAILABLE
OPTIONS
LISTED
Rev 2022-03-08 Pharmafill Model TC4 User Manual
Deitz Company Inc. TC4 User Manual Page
VI
1.5. GLASS DISC, RING NUT, WASHER AND CLEAR RIM COVER
GLASS DISC (16”)
DISC SUPPORT RING
(BONDED TO DISC)
CLEAR
PLASTIC
WASHER
RING NUT
CLEAR RIM DUST
COVER
CENTER HUB
KNOB
Rev 2022-03-08 Pharmafill Model TC4 User Manual
Deitz Company Inc. TC4 User Manual Page
VII
1.6. GUIDE BLOCK
GUIDE BLOCK
ASSEMBLY
FLOW
DIVERTER
GUIDE BLOCK
SHIELD
GUIDE PLATE
FLOW
DIVERTER
GUIDE PLATE
CLEAR CHUTE
COVER
CHUTE COVER
MOUNTING
BLOCK AND
KNOB
Rev 2022-03-08 Pharmafill Model TC4 User Manual
Deitz Company Inc. TC4 User Manual Page
VIII
1.7. CENTER HUB, COUNTING HEAD PARTS
AUTO-FEED
SENSOR
ASSEMBLY
DEFLECTOR
ARM
COUNTING WINDOW
COUNTING SENSOR
CENTER HUB
LEFT HEAD BLOCK
RIGHT HEAD BLOCK
FUNNEL BLOCK
CENTER HEAD BLOCK
Rev 2022-03-08 Pharmafill Model TC4 User Manual
Deitz Company Inc. TC4 User Manual Page
IX
1.8. FUNNELS, HOPPER, FEEDER
FEEDER
ASSEMBLY
1/2” OPENING
FUNNEL
HOLDERS
FUNNELS
3/4” OPENING
1” OPENING
1-1/4” OPENING
HOPPER
ASSEMBLY
DUST
CHUTE
FEEDER PAN
(SIEVE INSIDE)
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