Deif GPU 300 Manuel utilisateur
DEIF A/S · Frisenborgvej 33 · DK-7800 Skive
Tel.: +45 9614 9614 · Fax: +45 9614 9615
INSTALLATION INSTRUCTIONS
Generator Protection Unit
GPU 300
Document no.: 4189341031A
1. Introduction
1.1 About the Installation instructions.............................................................................................................................................................................................5
1.1.1 General purpose.............................................................................................................................................................................................................................5
1.1.2 Intended users of the Installation instructions..........................................................................................................................................................5
1.1.3 Technical support..........................................................................................................................................................................................................................5
1.1.4 List of technical documentation for GPU 300...........................................................................................................................................................6
1.2 Warnings and safety................................................................................................................................................................................................................................7
1.2.1 Safety during installation and operation ......................................................................................................................................................................7
1.2.2 Metal fragments and other objects...................................................................................................................................................................................7
1.2.3 Electrostatic discharge .............................................................................................................................................................................................................7
1.2.4 Controller power supply............................................................................................................................................................................................................7
1.2.5 Factory settings .............................................................................................................................................................................................................................7
1.2.6 Do not use unsupported hardware modules.............................................................................................................................................................7
1.3 Legal information........................................................................................................................................................................................................................................8
1.3.1 Third party equipment................................................................................................................................................................................................................8
1.3.2 Warranty...............................................................................................................................................................................................................................................8
1.3.3 Open source software................................................................................................................................................................................................................8
1.3.4 Trademarks........................................................................................................................................................................................................................................8
1.3.5 Copyright..............................................................................................................................................................................................................................................8
1.3.6 Disclaimer ..........................................................................................................................................................................................................................................8
2. Preparing for the installation
2.1 Tools.......................................................................................................................................................................................................................................................................9
2.1.1 Tools required for mounting and installation.............................................................................................................................................................9
2.2 Materials...........................................................................................................................................................................................................................................................10
2.2.1 Materials required.......................................................................................................................................................................................................................10
2.3 Site........................................................................................................................................................................................................................................................................11
2.3.1 Site requirements........................................................................................................................................................................................................................11
3. Mounting the equipment
3.1 Introduction...................................................................................................................................................................................................................................................12
3.1.1 Introduction to mounting the equipment....................................................................................................................................................................12
3.2 Mounting modules..................................................................................................................................................................................................................................12
3.2.1 Rack slots and their requirements..................................................................................................................................................................................12
3.2.2 Mounting hardware modules in the rack...................................................................................................................................................................13
3.3 Mounting the controller rack.........................................................................................................................................................................................................15
3.3.1 Rack dimensions.........................................................................................................................................................................................................................15
3.3.2 Rack drilling drawing................................................................................................................................................................................................................16
3.3.3 Mounting the rack.......................................................................................................................................................................................................................16
3.3.4 Rack cable strain relief...........................................................................................................................................................................................................20
3.4 Mounting the display unit.................................................................................................................................................................................................................22
3.4.1 Display unit dimensions.........................................................................................................................................................................................................22
3.4.2 Display unit panel cutout.......................................................................................................................................................................................................22
3.4.3 Mounting the display unit......................................................................................................................................................................................................23
3.4.4 Display unit cable strain relief............................................................................................................................................................................................25
4. Default wiring for the controller
4.1 Introduction...................................................................................................................................................................................................................................................27
4.1.1 Introduction to default wiring..............................................................................................................................................................................................27
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4.2 Hardware configurations..................................................................................................................................................................................................................28
4.2.1 Hardware configuration..........................................................................................................................................................................................................28
4.3 PSM3.1 terminal connections and default wiring.......................................................................................................................................................29
4.3.1 PSM3.1 terminal connections............................................................................................................................................................................................29
4.3.2 Default wiring for controller PSM3.1.............................................................................................................................................................................30
4.4 ACM3.1 terminal connections and default wiring.......................................................................................................................................................31
4.4.1 ACM3.1 terminal connections...........................................................................................................................................................................................31
4.4.2 Mounting voltage encoding pins......................................................................................................................................................................................32
4.4.3 Default wiring for controller ACM3.1 ...........................................................................................................................................................................34
4.5 IOM3.1 terminal connections and default wiring.........................................................................................................................................................35
4.5.1 IOM3.1 slot 3 terminal connections...............................................................................................................................................................................35
4.5.2 Default wiring for controller IOM3.1...............................................................................................................................................................................36
4.6 PCM3.1 terminal connections and default wiring.......................................................................................................................................................37
4.6.1 PCM3.1 terminal connections...........................................................................................................................................................................................37
4.6.2 PCM3.1 Ethernet connections..........................................................................................................................................................................................37
5. Wiring for the hardware modules
5.1 Introduction...................................................................................................................................................................................................................................................39
5.1.1 Introduction......................................................................................................................................................................................................................................39
5.2 Power supply module PSM 3.1....................................................................................................................................................................................................39
5.2.1 PSM3.1 terminal overview...................................................................................................................................................................................................39
5.2.2 Frame ground wiring ...............................................................................................................................................................................................................40
5.2.3 Power supply wiring ................................................................................................................................................................................................................40
5.2.4 Relay output wiring....................................................................................................................................................................................................................41
5.2.5 Internal communication connections............................................................................................................................................................................42
5.3 Alternating current module ACM3.1.......................................................................................................................................................................................42
5.3.1 ACM3.1 terminal overview...................................................................................................................................................................................................42
5.3.2 Voltage measurements wiring...........................................................................................................................................................................................43
5.3.3 Current measurements wiring...........................................................................................................................................................................................43
5.4 Input output module IOM3.1...........................................................................................................................................................................................................43
5.4.1 IOM3.1 terminal overview.....................................................................................................................................................................................................43
5.4.2 Relay output wiring....................................................................................................................................................................................................................44
5.4.3 Digital inputs wiring...................................................................................................................................................................................................................46
5.5 Processor and communication module PCM3.1.........................................................................................................................................................48
5.5.1 PCM3.1 terminal overview...................................................................................................................................................................................................48
5.5.2 CAN bus communication wiring.......................................................................................................................................................................................49
5.5.3 Ethernet connections...............................................................................................................................................................................................................49
6. Wiring examples for functions
6.1 Introduction...................................................................................................................................................................................................................................................50
6.2 AC measurement wiring....................................................................................................................................................................................................................50
6.2.1 System AC configuration.......................................................................................................................................................................................................50
6.2.2 [Controlled equipment] AC configuration..................................................................................................................................................................56
6.2.3 [Busbar] AC configuration....................................................................................................................................................................................................58
6.3 Breaker wiring.............................................................................................................................................................................................................................................60
6.3.1 Breaker...............................................................................................................................................................................................................................................60
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7. Wiring the communication
7.1 DEIF Ethernet network communícation...............................................................................................................................................................................61
7.1.1 Communication............................................................................................................................................................................................................................61
7.1.2 Connecting the communication........................................................................................................................................................................................61
8. Wiring the display unit
8.1 Display unit overview and wiring..............................................................................................................................................................................................66
8.1.1 Display unit terminal overview...........................................................................................................................................................................................66
8.1.2 Frame ground wiring ...............................................................................................................................................................................................................67
8.1.3 Power supply wiring ................................................................................................................................................................................................................67
8.1.4 Relay output wiring....................................................................................................................................................................................................................68
8.1.5 Ethernet connections ..............................................................................................................................................................................................................69
9. Glossary
9.1 Terms and abbreviations..................................................................................................................................................................................................................70
9.2 Units.....................................................................................................................................................................................................................................................................72
9.3 Symbols............................................................................................................................................................................................................................................................73
9.3.1 Symbols for notes.......................................................................................................................................................................................................................73
9.3.2 Drawing symbols.........................................................................................................................................................................................................................73
9.3.3 Module faceplate symbols....................................................................................................................................................................................................75
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1. Introduction
1.1 About the Installation instructions
1.1.1 General purpose
These are the installation instructions for DEIF’s Generator Protection Unit, GPU 300. The installation instruction provide
information for the correct installation of GPU 300. The primary focus of these instructions is the physical installation of the
equipment.
DANGER!
Read these instructions before you install the GPU 300 controllers, to avoid personal injury and damage to
the equipment.
The information in the installation instructions is for default configurations. If the system deviates from the default
configuration, record the differences, and communicate this information as part of the system documentation.
The data sheet includes all the hardware and system technical specifications. Design information is included in the designer's
handbook, while commissioning information is included in the commissioning guidelines.
INFO
The installation instructions include nominal hardware ratings. Refer to the data sheet for the most accurate and
complete specifications.
1.1.2 Intended users of the Installation instructions
The Installation instructions are primarily for the people who mount and wire up the controllers and display units. The
Installation instructions can be used during commissioning to check the installation. Designers may also find it useful to refer
to the Installation instructions when developing the system's wiring diagrams. Operators may find it useful to refer to the
Installation instructions while troubleshooting.
1.1.3 Technical support
You can read about service and support options on the DEIF website, www.deif.com. You can also find contact details on the
DEIF website.
You have the following options if you need technical support:
• Help: The display unit includes context-sensitive help.
• Technical documentation: Download all the product technical documentation from the DEIF website:
www.deif.com/documentation
• Training: DEIF regularly offers training courses at the DEIF offices worldwide.
• Support: DEIF offers 24-hour support. See www.deif.com for contact details. There may be a DEIF subsidiary located near
you. You can also e-mail [email protected].
• Service: DEIF engineers can help with design, commissioning, operating and optimisation.
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1.1.4 List of technical documentation for GPU 300
Document Contents
Data sheet
• Controller application, functions, hardware and protections
• Technical specifications
• Hardware modules, display unit, and accessories
• Ordering information
Quick start guide
• Mounting
• Connecting wiring
• PICUS (PC software)
◦ Download and install
◦ Controller configuration
• Display unit overview
Designer's handbook
• Controller principles and functions
• Alarms
• AC configuration and nominal settings
• Breaker
• Hardware characteristics
• PICUS parameters, alarms and passwords
• Modbus
Installation instructions
• Tools and materials
• Mounting
• Minimum wiring for the controller
• Wiring for hardware module terminals
• Wiring for controller functions
• Wiring communication
• Wiring the display unit
Commissioning guidelines
• Tools, software and information required
• Controller and equipment checks
• Testing
• Troubleshooting
Operator's manual
• Controller equipment
• Operating the controller
• Alarms and log
• Using the display unit
• Troubleshooting and maintenance
PICUS manual Using PICUS and CustomLogic
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1.2 Warnings and safety
1.2.1 Safety during installation and operation
Installing and operating the equipment may require work with dangerous currents and voltages. The installation must only be
carried out by authorised personnel who understand the risks involved in working with electrical equipment.
DANGER!
Hazardous live currents and voltages. Do not touch any terminals, especially the AC measurement inputs
and the relay terminals. Touching the terminals could lead to injury or death.
1.2.2 Metal fragments and other objects
Do not allow metal fragments or other objects to fall into the controller rack or display unit. Be especially careful during
installation, for example, when shortening wires.
To prevent metal fragments from falling into the controller rack, it is recommended to place a cover over the top ventilation
holes of the controller rack. The controller is supplied with a disposable cover to protect it from metal fragments and other
objects during the first installation.
CAUTION
Keep metal fragments out of the controller. Metal fragments can damage the controller.
CAUTION
Remember to remove the cover for the controller rack ventilation holes after work has been completed. Failure to do
so can damage the controller.
1.2.3 Electrostatic discharge
You must protect the equipment terminals from static discharge during handling, including installation and dismounting. Once
the equipment is correctly installed and the frame ground is connected, it is no longer necessary to protect the terminals from
static discharge.
1.2.4 Controller power supply
If the controller has no power supply, it is OFF and does not provide any protection to the system. The controller cannot
enforce any trip, block, or latch when it is off. All the controller relays de-energise.
The controller must have a reliable power supply, which must include a backup power supply. In addition, the switchboard
design must ensure that the system is sufficiently protected if the controller power supply fails.
1.2.5 Factory settings
The controller is delivered pre-programmed from the factory with a set of default settings. These settings are based on typical
values and may not be correct for your system. You must therefore check all parameters before using the controller.
1.2.6 Do not use unsupported hardware modules
CAUTION
Only use the hardware modules that are listed in the controller data sheet. Unsupported hardware modules can
make the controller malfunction.
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1.3 Legal information
1.3.1 Third party equipment
DEIF takes no responsibility for the installation or operation of any third party equipment, including the genset. Contact the
genset company if you have any doubt about how to install or operate the genset.
1.3.2 Warranty
CAUTION
The rack may only be opened to remove, replace, and/or add a hardware module. The procedure in the Installation
instructions must be followed. If the rack is opened for any other reason, and/or the procedure is not followed, then
the warranty is void.
CAUTION
If the display unit is opened, then the warranty is void.
1.3.3 Open source software
This product contains open source software licensed under, for example, the GNU General Public License (GNU GPL) and
GNU Lesser Public License (GNU LGPL). The source code for this software can be obtained by contacting DEIF at
[email protected]. DEIF reserves the right to charge for the cost of the service.
1.3.4 Trademarks
DEIF, power in control and the DEIF logo are trademarks of DEIF A/S.
Modbus is a registered trademark of Schneider Automation Inc.
Windows is a registered trademark of Microsoft Corporation in the United States and other countries.
All trademarks are the properties of their respective owners.
1.3.5 Copyright
© Copyright DEIF A/S 2016. All rights reserved.
1.3.6 Disclaimer
DEIF A/S reserves the right to change any of the contents of this document without prior notice.
The English version of this document always contains the most recent and up-to-date information about the product. DEIF
does not take responsibility for the accuracy of translations, and translations might not be updated at the same time as the
English document. If there is a discrepancy, the English version prevails.
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2. Preparing for the installation
2.1 Tools
2.1.1 Tools required for mounting and installation
Tool Attachment Torque Used to Diagram
Safety equipment - - Personal protection, according to local
standards and requirements. -
Conducting wrist
strap - - Prevent electrostatic discharge damage to
modules during mounting. -
Optional: Torque
screwdriver TX20 bit 0.5 N·m (4.4 lb-
in)
Remove modules, or screw extra modules
into the rack. Not required if the required
modules are already mounted in the rack.
1 (red)
Optional: Torque
screwdriver TX10 bit 0.5 N·m (4.4 lb-
in)
Remove, or remount the cable strain relief
plates. The rack is delivered with the cable
strain relief plates already mounted.
-
Torque wrench*
10 mm hex socket for 6
mm nuts (7/16 in hex
socket for 1/4 in nuts)
5 N·m (44 lb-in) Tighten the nuts on the rack mounting
bolts. 2 (green)
Torque
screwdriver
PH2 bit or a 5 mm (0.2 in)
flat-bladed bit
0.15 N·m (1.3 lb-
in)
Tighten the display unit fixing screw
clamps. -
Torque
screwdriver
3.5 mm (0.14 in) flat-
bladed bit
0.5 N·m (4.4 lb-
in)
Connect the wiring to all the 2.5 mm²
terminals. 3 (blue)
Torque
screwdriver
2.5 mm (0.1 in) flat-
bladed bit
0.25 N·m (2.2 lb-
in)
Connect the wiring to the 1.5 mm²
terminals. 4 (orange)
Optional: Torque
screwdriver
3.5 mm (0.14 in) flat-
bladed bit
0.5 N·m (4.4 lb-
in)
Remove or secure the current
measurement terminal block to the
ACM3.1 module faceplate. ACM3.1 is
delivered with the current measurement
terminal block already secured.
5 (brown)
Wire stripper,
pliers and cutters - - Prepare wiring
Trim cable ties -
*Note: The size of the torque wrench attachment depends on the nut and bolt size of the mounting bolts. These parts are not
supplied by DEIF and the sizes mentioned are only a recommendation.
CAUTION
Do not use power tools during the installation. Too much torque will damage the equipment.
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Figure 2.1 Tools required to install a controller rack
22
2
1
1
3
1
1
5
5
4
2
PSM3.1
Multi-line 300
+
-
L3
S1
S2
L2
S1
S2
L1
S1
S2
L1
L1
L2
L2
L3
L3
N
N
ACM3.1
*
S1
S2
4
COM
IOM3.1
CAN-A
PCM3.1
CAN-B
CAN-A
CAN-B
1
2
3
4
5
L
H
H
L
2.2 Materials
2.2.1 Materials required
The following materials are required to install the controllers and display units.
Installation
step Materials Purpose More information
Mounting
Four fasteners
per rack Mount the controller rack See Mounting the rack for more
information.
Grounding wire Ground the controller rack See Grounding the rack for more
information
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Autres manuels pour GPU 300
1
Table des matières
Autres manuels Deif Unité de distribution d'énergie
