Daewoo TAPER 40 Manuel utilisateur
VERTICAL MACHINING CENTER
MACHINE OPERATION MANUAL
INTRODUCTION
PRECAUTION
BASIC OPERATION
VMCTOPES8D51
VMCTOPES8D51
Introduction
· Thank you very much for choosing our product, and we are proud to have you as our customer.
· Our manuals are composed with the structure illustrated below, and contains brief and compact
informations about machine specification, installation, maintenance and operation, etc., there-
fore, must be clearly understood and carefully followed before and during operating machine.
· We notify the difference that may occur between the descriptions in this manual and the actual
details of the delivered machine due to the continuous improvements.
<Contents>
Item Description Remark Page
Machine
manual
Precautions manual – Precautions
Made
by
DAEWOO Volumn1
Machine instruction manual – Specification and maintenance data
Machine operation manual – Basic operation
Parts list – Machine parts designation
Electric diagram – Hardware diagram
Ladder diagram – Software diagram
NC
manual
Instruction manual – NC operation and programing
Made by
NC maker
Volumn2
Maintenance manual – NC maintenance
Volumn3
Appended
data
Extra documents
– F.C.F, Parameter sheet, Data sheet,
Option manual, etc.
Supplied by
DAEWOO Appended
Intriduction – 0
Ⅰ
Precaution
VMCTOPES8D51
This machine is equipped with safety devices which serve to protect personnel and machine
itself from hazards arising from unforeseen accidents. However, operators must not rely exclu-
sively on these safety devices : they must also become fully familiar with the safety guidelines
presented below to ensure accident-free operation.
This instruction manual and the nameplates attached to the machine cover show only those haz-
ards which DAEWOO can predicts. Be aware that they do not cover all possible hazards.
The following warning indications in our manuals are used to draw attention to information of
particular importance.
1) : Indicates an imminently hazardous situation which, if not avoided,
will result in death or serious injury.
2) : Indicates potentially hazardous situation which, if not avoided,
could result in death or serious injury.
3) : Indicates potentially hazardous situation which, if not avoided,
may result in minor or moderate injury or damages to the machine.
4) : Indicates comments and items for which care should be exercised.
<Contents>
Item Description Remark Page
1
General – Precautions applied always – 1
2
Machine installation – Precautions on machine installation – 2
3
Power supply
– Precautions on each step from start
to end of work
– 2
4
Warming up – 2
5
Set-up – 3
6
Automatic operation – 4
7
Stop operation – 4
8
End of work and power off – 4
9
Inspection/adjustment/maintenance – Precautions for maintenance staff – 5
Precaution – 0
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Precaution
VMCTOPES8D51
1. General
1) Fully understand the machine specification and function, and perform the work
in specified ways.
2) Prepare work process and range before performing work.
3) Indicate clearly the trained staff for each work, and perform the work by indi-
cated one.
4) In more than one staff is necessary absolutely, all involved persons must cooper-
ate and be able to communicate.
5) Always be sure to wear suitable clothes.
6) Always check that there are no obstacles in and around the machine.
7) Do not handle the electrical equipment with wet hand.
8) Inspect, adjust and maintain periodically refering to check points described in
this manual.
9) Check the setting value of the machine, and never change that without intention.
10) Never disassemble and adjust the devices and covers for safety without inten-
tion.
11) Working inside of machine is especially dangerous. In this case, always turn off
the main power.
Precaution – 1
Ⅱ
Precaution
VMCTOPES8D51
2. Machine installation
1) Fully understand the process in Machine instruction manual.
2) Prepare work process, and perform pre-inspection.
3) In cooperation, all involved persons must be able to communicate..
4) Check that all of necessary implements and tools are prepared.
5) Use standard devices and tools.
3. Power supply
1) Fully understand the process in Machine operation manual.
2) Always check that there are no obstacles against operation in and around the
machine.
3) Check the electric cabinet doors are closed.
4) A momentary power stoppage due to a power failure or lightening can cause an
accident.
Therefore, turn off the main power if abnormal fluctuation of power is anticipated.
5) If the machine stops due to a power failure, turn off the main power immediately.
4. Warming up
1) Prepare the extra program for warming up.
2) Perform the warming up before daily operation of machine.
3) Perform checking and inspection of each device's function during warming up.
Precaution – 2
Ⅱ
Precaution
VMCTOPES8D51
Precaution – 3
5. Set-up
1) Fully understand the process in operation manual.
2) Check the setting value of all gages and state of moving parts.
3) On handling heavy weight, use a crane, hoist or make a teamwork.
4) The work light will be very hot after it has been lit for a long period.
Be careful not to touch it.
5) Be careful not to operate the wrong switch.
Visually check the switches on the operation panel before operating them.
6) When load and unload workpiece, be careful that the machine stops completely.
7) Never touch any moving unit while the machine is operating. Be careful that the
machine stops completely before touching it.
8) When loosening the bolts on the fixture, be sure to loosen them gradually.
9) Clean thoroughly the chips and foreign matters on workpiece and tools before
loading.
10) Clamp the workpiece and cutting tools securely.
11) Depth of cut and cutting feed must be selected with small values.
12) Never put any tools or instruments on the machine operation panel or on any
machine part.
13) Check that set-up is finished completely.
14) If set-up is changed, check the process with single block operation to find out
any other trouble.
15) On working in new set-up state, be sure to check the set-up state once again
before the machine operation.
Ⅱ
Precaution
VMCTOPES8D51
6. Automatic operation
1) Fully understand the process in Machine operation manual.
2) Do not lean on the machine while the machine is operating.
3) Be careful not to operate the wrong switch.
Visually check the switches on the operation panel before operating them.
4) Always close all doors before automatic operation.
5) Before performing spindle rotation, tool change and axis feed, etc., be careful
those operations are safe.
6) Check that all switches and moving parts are in correct position before auto-
matic operation.
7) When running a new program for the first time, check the program thoroughly
beforehand.
After debugging any bug in program, start the program in single block mode. If no
error occurs, start it in automatic mode.
8) Never touch any moving unit while the machine is operating. Be careful that the
machine stops completely before touching it.
9) Never open doors and covers in automatic operation.
10) On automatic operation, be careful not to touch any other switches.
7. Stop operation
1) Stop machine immediately with pushing Emergency stop switch when any trou-
ble occurs.
2) Fully understand each machine state according to each stop operation.
3) Check that the machine stops completely.
8. End of work and power off
1) Check that the machine stops completely.
2) Clean the machine inside.
3) Stop the machine to the specified position.
4) Turn off the main power.
5) Check all switches off.
Precaution – 4
Ⅱ
Precaution
VMCTOPES8D51
Precaution – 5
9. Inspection/adjustment/maintenance
1) Fully understand the process in Machine instruction manual.
2) Clarify the trouble state referring to its operator's advice.
3) Prepare work process and range before performing work.
4) Indicate clearly the trained staff for each work, and perform the work by indi-
cated one.
5) Share informations with each staff.
6) If teamwork is necessary, discuss enough plan for maintenance with other part
and the cooperator.
7) Notify "On maintenance" around the machine while maintenance is performed.
8) Turn off the main power in case that any danger can occur when power on, and
attach the warning sign saying "Never power on" around main switch.
9) Always turn off the main power before beginning any work inside of the machine,
and attach the warning sign saying "Never power on" around main switch.
10) Never touch or operate electrical cables, devices, switches with wet hand.
11) Use a ladder or any safety device to reach high.
12) Use standard and specified tools.
13) Do not put the tools or clothes on the moving parts.
14) On handling heavy weight, use a crane, hoist or make a teamwork.
15) When using a crane, use only specified wires, shackles and gigs.
16) Be sure to use specified parts on changing parts.
Ⅱ
Basic operation
VMCTOPES8D51
Basic operation
In this machine operation manual, the name and function of each operation device and the actual
methods to operate the machine are provided sequentially.
For the efficient operation, please understand fully this operation manual and refer occasionally.
Please refer to extra option manuals about the operation for optional accessories
which are not mentioned here.
<Contents>
Item Description Remark Page
Section 1 General – Shape and pre-note 1 – 0
Section 2 Descriptions – Name and function of each device 2 – 0
Section 3 Operations – Sequential explanation of each step 3 – 0
Section 4 Additional data for operation
– Important imformation for machine operation
4 – 0
Basic operation 0 – 0
1. General
VMCTOPES8D51
1. General
In this chapter, the kinds of operation device according to machine specifications and their basic
function are explained simply.
The contents in this chapter can be applicable to all machine tools, so they should be observed
carefully.
<Contents>
Item Description Remark Page
1.1 Operation panel – OP 031 and machine control panel 1 – 1
1.2 Descriptions for operation parts – Name and basic function of each part 1 – 2
1.3 Operation symbol
– Explanation of symbol according to ISO standard
1 – 4
General 1 – 0
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