DÖRR EcoPUC MC Manuel utilisateur
EcoPUC MC
Electrical Pump Control System
MCU00003EN, V03
F30400001V
www.durr.com
Operation manual
MCU00003EN, V03
Original operation manual
© Dürr Systems AG 2016
Dürr Systems AG
Application Technology
Carl-Benz-Str. 34
74321 Bietigheim-Bissingen
Telephone: +49 7142 78-0
Internet: www.durr.com
Transmission and duplication of this document, as well as use and sharing of its contents are not permitted
without express written approval. Violations will be liable for compensation for damages. All rights in the
event of a patent grant or design registration are reserved.
05/2017EcoPUC MC - MCU00003EN2/68
Information about the document
This document describes the correct handling of
the product.
Read the document prior to every activity.
Prepare the document for the application.
Pass on the product only together with the com-
plete documentation.
Always follow safety instructions, handling
instructions and specifications of every kind.
Illustrations can deviate from the technical con-
struction.
Validity range of the document
This document describes the products with the fol-
lowing material numbers:
F30400001V
EcoPUC MC
EcoPUC MC Extension
Applicable documents
- Operating instructions of
the components
Maximum pressure
governor
- Operating instructions
Pressure relief valve - Operating instructions
Circuit Diagram - EcoPUC MC
Hotline and Contact
If you have queries or would like technical informa-
tion, please contact your dealer or sales partner.
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TABLE OF CONTENTS
1Product overview...................................... 6
1.1 Overview............................................. 6
1.2 Short description................................. 6
2 Safety.......................................................... 6
2.1 Presentation of Notes.......................... 6
2.2 Intended Use....................................... 6
2.3 Safety devices..................................... 7
2.4 Safety signs......................................... 7
2.5 Residual risks...................................... 8
2.6 Conduct in the event of a hazardous
situation............................................... 8
2.7 Staff qualification................................. 8
2.8 Personal protective equipment............ 9
3 Design and Function................................. 9
3.1 Exterior view........................................ 9
3.2 Interior view....................................... 11
3.3 Operator panel.................................. 12
3.4 User management............................. 12
4 Transport, scope of supply and
storage..................................................... 13
4.1 Scope of delivery............................... 13
4.2 Handling of packaging material......... 13
4.3 Storage.............................................. 13
4.4 Transport........................................... 14
5 Assembly................................................. 14
5.1 Safety recommendations................... 14
5.2 Assembly........................................... 15
5.3 Connecting........................................ 16
5.3.1 Ground the control system............. 16
5.3.2 Connect application devices........... 16
5.3.3 Connect compressed air supply..... 17
5.3.4 Connecting the power supply......... 17
6 Commissioning....................................... 17
6.1 Safety recommendations................... 17
6.2 Checks.............................................. 18
6.3 Setting operating parameters ........... 18
7 Operation................................................. 18
7.1 Safety recommendations................... 18
7.2 Switching on...................................... 19
7.3 Switching off...................................... 19
7.4 Operating modes............................... 20
8 Visualizer.................................................. 21
8.1 Operator Interface............................. 21
8.2 Header row........................................ 21
8.3 Work area.......................................... 23
8.4 Menu bar........................................... 23
8.5 System settings................................. 23
8.5.1 Overview........................................ 23
8.5.2 Reset password.............................. 24
8.5.3 Change password.......................... 24
8.5.4 Screen cleaning.............................. 25
8.5.5 USB functions................................. 25
8.5.6 Log on and Log off......................... 25
8.5.7 Setting Date and Clock Time.......... 26
8.5.8 Interface for external control........... 26
8.5.9 Flow chart of the external interface 28
8.5.10 Set language.................................. 30
8.6 Pump settings.................................... 30
8.7 Parameter management.................... 32
8.7.1 Overview........................................ 32
8.7.2 Production...................................... 32
8.7.3 Standby.......................................... 33
8.7.4 Alarm data...................................... 34
8.8 Measured values............................... 34
8.9 System monitoring ............................ 35
8.10 Alarm history..................................... 35
8.11 Error codes........................................ 36
9 Cleaning and maintenance..................... 45
9.1 Safety recommendations................... 45
9.2 Cleaning............................................ 45
9.3 Maintenance...................................... 46
9.3.1 Maintenance schedule................... 46
9.3.2 Maintenance work.......................... 46
10 Disassembly and Disposal..................... 47
10.1 Safety recommendations................. 47
10.2 Disassembly.................................... 48
10.2.1 Disconnect power supply............. 48
10.2.2 Disconnect grounding................... 48
10.2.3 Disconnect application devices.... 48
10.2.4 Disconnect compressed air
supply........................................... 49
10.2.5 De-mount the control system....... 49
10.3 Disposal .......................................... 50
11 Technical data......................................... 50
11.1 Dimensions and weight................... 50
11.2 Connections.................................... 51
11.3 Operating conditions....................... 51
11.4 Operating values............................. 51
11.5 Compressed air quality.................... 51
11.6 Type plate........................................ 51
11.7 Operating and auxiliary materials.... 52
11.8 Interfaces......................................... 52
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12 Replacement parts, tools and accesso-
ries............................................................ 53
12.1 Replacement parts.......................... 53
12.2 Tools................................................ 53
12.3 Accessories..................................... 54
12.4 Order............................................... 54
13 Index......................................................... 55
Appendix.................................................. 58
A Interfaces............................................. 59
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1 Product overview
1.1 Overview
Main cabinet
Fig. 1: Main cabinet overview
1 Fan cover with fan
2 Operator panel
Extension cabinet
Fig. 2: Extension cabinet overview
1 Fan cover with fan
2 Controls
1.2 Short description
The EcoPUC MC (hereafter called “Control
system") is a control system with control compo-
nents for electrical pumps. Pumping pressure and
speed of the electric pumps are regulated via the
control system.
2 Safety
2.1 Presentation of Notes
The following notes can appear in this instructions
manual.
DANGER!
High risk situation that can lead to serious inju-
ries or death.
WARNING!
Medium risk situation that can lead to serious
injuries or death.
CAUTION!
Low risk situations that can lead to minor inju-
ries.
NOTICE!
Situations that can lead to material damage.
ENVIRONMENT!
Situations that can lead to environmental
damage.
Contains additional information and rec-
ommendations.
2.2 Intended Use
Use
The control system is intended for actuation of
pumps, which deliver fluid coating materials. The
fluid coating materials can be flammable or non-
flammable.
The control system is designed for use in sta-
tionery location paint systems.
Product overview
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The following norms are applicable based on the
used coating material:
EN 12215:2010 "Coating plants - Spray booths
for application of organic liquid coating mate-
rials - Safety requirements”.
Non-inflammable coating materials:
EN 50348:2010 "Stationary electrostatic
application equipment for non-ignitable liquid
coating materials - Safety requirements."
The control system is only intended for industrial
use.
Set up the control system only outside the explo-
sive area.
The control system actuates electrical, electro-
pneumatic and pneumatic components.
Dual piston pump with installed explosion pro-
tected asynchronous motor
Explosion-protected pressure sensor and max-
imum pressure governor
Downstream pneumatic paint pressure regu-
lator
Note technical data of the interfaces Ä 11.8
“Interfaces”.
The control system is an incomplete machine. The
control system is designed for installing in a
mechanical system.
The control system must be combined with addi-
tional signals from safety-related parts of the con-
trol systems, to correspond to European, interna-
tional and country-specific specifications on
machine safety and explosion protection.
The control system consists of a main cabinet and
can be extended by a maximum of three extension
cabinets. An additional pump can be operated for
each extension cabinet.
Only use the control system within the approved
technical data Ä 11 “Technical data”.
Mount the control system on the wall or on a base
using the provided holes in the control system
Ä 5.2 “Assembly”.
Wrong use
Improper use of the control system can entail risk
of death. Adhere to the following conditions:
Do not attempt to make conversions or changes
on your own.
Do not use the control system in explosive
areas.
Do not set up control system under lines car-
rying material.
Do not exceed the maximum hose lengths and
cable lengths Ä 11.2 “Connections”.
Do not place any objects near the control
system. This is valid for electrostatically charge-
able objects.
2.3 Safety devices
The operator must implement the following safety
devices:
Emergency Stop design (Performance Level d
with category 3 according to EN ISO 13849-1)
Fire safety with extinguisher device and fire
detection system
Fire protection valve for interrupting air supply
system in the event of a fire
Mechanical ventilation (according to EN 12215
and country-specific operating specifications)
Follow the circuit diagram Ä “Applicable
documents”.
2.4 Safety signs
Danger due to electrical voltage is present in the
control system housing.
The following signs are placed on the product.
Do not remove signs from the product.
Replace illegible characters.
Safety signs Meaning
Risk of death due to electrical
voltage exists despite switched
off main switch.
Safety sign on the front side
Fig. 3: Danger due to electrical voltage
1 Feed X01
Safety
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2.5 Residual risks
Grounding
Touching electrically live control system compo-
nents can cause serious injuries or even death.
Connect grounding cable to the control system.
Check ground cable. Observe the maintenance
intervals.
Electric current
Components can have electrical voltage on them.
Touching them can cause serious injury or death.
Before carrying out any work:
Cut off power supply to components.
Verify no current is present.
Secure against reconnection.
Compressed air
If compressed air escapes with high pressure, it
can cause death or serious injury.
Before working on the product:
Disconnect the system with the product from
compressed air.
Secure the system against being switched on
again.
Relieve the lines.
Bleed the product.
Danger from harmful or irritant substances
Contact with hazardous liquids or vapors, can
result in serious injury or death.
Ensure that the forced ventilation is operational.
Observe the safety data sheets.
Wear specified protective equipment.
2.6 Conduct in the event of a hazardous
situation
Conduct in case of danger depends on the oper-
ator’s installation situation.
Basically:
Shut down the power supply.
Discharge the residual energy.
Verify no current is present.
Secure against reconnection.
Close material supply lines.
Relieve the pressure on material lines.
Secure against reconnection.
Emergency shutdown
Fig. 4: Main switch
1. Put the main switch (1) on OFF.
ðThe control system is switched off.
2. Pay attention to the company’s internal emer-
gency regulations.
2.7 Staff qualification
WARNING!
Inadequate qualification
If you do not assess risks properly, serious
injury or death may result.
– All activities must be conducted exclusively
by people who possess the proper qualifica-
tions.
This instructions manual is intended for qualified
personnel in the industry possessing:
Cleaning staff
The cleaning personnel is verifiably instructed on
the following contents by the operator:
Handling cleaning tools
Handling cleaning agents
Possible dangers at the place of work
Mechanic
The mechanic is trained specifically for the field of
work in which he works. The mechanic has been
instructed by the operator and receives regular
training.
The mechanic has knowledge of regulations and
safety measures when working in potentially explo-
sive areas.
Furthermore, he has the following knowledge:
National Health and Safety Regulations
Guidelines and Rules of engineering
Applicable accident prevention regulations
The mechanic is responsible for the following activ-
ities on equipment and components:
Assembly
Commissioning
Servicing
Maintenance
Disassemble
Safety
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Qualified electrician
The qualified electrician is trained specifically for
the field of work in which he works.
The qualified electrician is trained and examined in
the following specialized areas:
Explosion protection
Electrostatic process engineering
High voltage engineering
Furthermore, the qualified electrician has the fol-
lowing knowledge:
National Health and Safety Regulations
Rules of engineering
Applicable accident prevention regulations
Local conditions
Electrical system and its loading limits
System operator
The system operator is trained specifically for the
field of work in which he works. The system oper-
ator has been instructed by the operator and
receives regular training.
The system operator is trained and examined in
the following specialized areas:
Explosion protection
System-specific process engineering
Knowledge of nominal process values
Furthermore, the system operator has the following
knowledge:
National Health and Safety Regulations
Directives and rules of engineering
Applicable accident prevention regulations
The system operator is responsible for the fol-
lowing tasks on equipment and components:
Operating and monitoring the system
Introducing measures in the event of faults
Cleaning the system
Dürr Systems offers special product training
Ä “Hotline and Contact”.
2.8 Personal protective equipment
Wear the required personal protective equipment
when working. Provide the following personal pro-
tective equipment:
Eye protection
Protects eyes from dust, paint drops and
particles.
Protective gloves
Protect the hands from:
mechanical forces
Thermal forces
Chemical effects
Protective workwear
Tight fitting workwear with low tear
strength, tight sleeves and no hanging
parts.
Safety boots
Protect feet from crushing, falling items
and slipping.
Use ear protection
Protects from auditory damage due to
noise.
3 Design and Function
3.1 Exterior view
Main cabinet
Fig. 5: Main cabinet front view
1 Electrical components
2 Fan cover with fan
3 Operator panel
4 Electro-pneumatic components
5 Connection for base
Design and Function
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Extension cabinet
Fig. 6: Extension cabinet front view
1 Electrical components
2 Fan cover with fan
3 Controls
4 Duct for hoses and cables
5 Electro-pneumatic components
6 Connection for base
Main cabinet and extension cabinet rear view
Fig. 7: Main cabinet and extension cabinet rear
view
1 Holes for wall mounting
2 Duct for hoses and cables
3 Connection for base
Design and Function
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