CustomCrimp HS-150 Manuel utilisateur

HS-150 / HS-300 / HS-500 HS Hose Saws Series
Updated 06/02/2017
HS HOSE SAWS SERIES OPERATORS MANUAL
The features found on these rugged, HS-150 / HS-300 / HS-500 HS hose saws
series and the accessories included make it the best value of any hose saw in its
class.
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HS-150 / HS-300 / HS-500 HS Hose Saws Series
2
SAFETY PRECAUTIONS
MODELS COVERED
This manual is applicable to different variations of the CUSTOMCRIMP® HS Series Hose Saws.
• READ INSTRUCTIONS AND IDENTIFYALL COMPONENT PARTS BEFORE USING HOSE SAW.
• MOUNT THE HS-150, HS-300, OR HS-500 HOSE SAW ONASTURDY WORKBENCH.
• ALLOW THE BLADE TO REACH FULL SPEED BEFORE STARTINGACUT.
• PERIODICALLY EXAMINE THE BLADE FOR CRACKSAND / OR BROKEN TEETH.
• REPLACE IF NECESSARY.
• KEEP BOTH HANDS AWAY FROM THE CUTTING BLADE.
• DO NOT REMOVE OR DEFEATANY OF THE GUARDS OR SAFETY FEATURES OF THE SAW.
• ALWAYS WEAR EYE PROTECTION, DUST MASK, AND PROTECTIVE GLOVES.
SAFETY PRECAUTIONS
! !

HS-150 / HS-300 / HS-500 HS Hose Saws Series
3
SAFETY PRECAUTIONS-----------------------------------------------------------------------------------------------------2
HS HOSE SAWS SERIES & TECHNICAL DATA---------------------------------------------------------------------------------------------4
INITIAL SET UP-------------------------------------------------------------------------------------------------------------------------------------5
HS-150 / HS-300 / HS-500 INCLUDED TOOLING----------------------------------------------------------------------------------------6
HS-150 / HS-300 / HS-500 OPTIONAL PARTS----------------------------------------------------------------------------------------------7
HS-150 / HS-300 / HS-500 BLADE AWARENESS-------------------------------------------------------------------------------------------9
HS-150 / HS-300 / HS-500 HOSE HELPER SET UP---------------------------------------------------------------------------------------10
HS-150 / HS-300 / HS-500 HOSE BENDING PINS SET UP-----------------------------------------------------------------------------11
HOW TO CHANGE THE SAW BLADE--------------------------------------------------------------------------------------------------------12
HOW TO INSERT THE VACUUM ATTACHMENT---------------------------------------------------------------------------------------14
INSTALLATION & SET UP OF THE HS-300 / HS-500 MISTER KIT----------------------------------------------------------------15
ADJUST AIR PRESSURE & OIL DROPS---------------------------------------------------------------------------------------17
HS-150 / HS-300 / HS-500 REPLACEMENT ACCESSORIES-------------------------------------------------------------------------18
COMPONENT PARTS BREAKDOWN--------------------------------------------------------------------------------------------19
CUSTOMCRIMP® “NO-NONSENSE” WARRANTY STATEMENT---------------------------------------------------------------24
CUSTOMCRIMP® CONTACT INFORMATION--------------------------------------------------------------------------------------25
TABLE OF CONTENT

HS-150 / HS-300 / HS-500 HS Hose Saws Series
4
HS HOSE SAWS SERIES TECHNICAL DATA
HS-150 12VDC HOSE SAW SERIES
AVAILABLE MOBILE HOSE SAWS
HS-150 24VDC HOSE SAW SERIES
These rugged, HS-150 / HS-300 / HS-500 dependable saws offer features not found on other saws. Choose the one
with the capacity and features which meet your individual requirements.
HS-150 HS-300 HS-500
1-¼" 4SP 2" 2 Wire 2" 6SP
L: 28-¾" x W: 21" x H: 12-¼" L: 29-¾" x W: 26-¾" x H: 16" L: 29-¾" x W: 26-¾" x H: 16"
Weight: 70 lbs Weight: 120 lbs Weight: 120 lbs
Power: 1HP/230V/1Phase (Standard)
1HP/110V/1Phase (Optional)
1HP/12VDC/24VDC (Optional)
Power: 3HP/230V/3Phase (Standard)
3HP/480V/3Phase (Optional)
3HP/230V/1Phase (Optional)
Power: 5HP/230V/3Phase (Standard)
5HP/480V/3Phase (Optional)
5HP/230V/1Phase (Optional)
Ideal for on-site service where electricity is not available.
For more information contact customcrimp® customer service.

HS-150 / HS-300 / HS-500 HS Hose Saws Series
5
INITIAL SET UP
• Mount your HS Series Hose Saw on a sturdy workbench in a
well-lit area. Workbench should be able to support the hose saw
weight.
• Check electrical circuit to be certain that it matches the hose
saw requirements shown on the tag attached to the hose saw
cord.
DO NOT USEAN EXTENSION CORD OR RUN FROM
PORTABLE POWER SOURCES AS LOW VOLTAGE CAN
DAMAGE THE MOTOR.
• Check to be certain that the blade rotates in the direction of
the arrow shown on the motor housing.
Note: Blade also has a rotation arrow.
Note: New blades must be properly conditioned to assure
long life and clean cuts. For the first ten cuts, feed the blade
slowly through a medium size hose. This will properly break
in and condition the blade for long life.
FOLLOW THESE STEPS BEFORE YOU USE YOUR HS SERIES
HOSE SAW FOR THE FIRST TIME.

HS-150 / HS-300 / HS-500 HS Hose Saws Series
6
HS-150 / HS-300 / HS-500 INCLUDED TOOLING
• Counter
Included only for HS-300/HS-500 Series.
Not available for HS-150.
A resetable counter makes it easy to keep track of
the number of cuts made.
• 1 ¼" Vacuum Adapter
(For 2 ½” shop vac, or vacuum accessories).
Included for all HS-150 / HS-300 / HS-500 Series.
Vacuum port allow attachment of vacuum system to keep
saw and work space clean.
• Hose Bending Pins
Included for all HS-150 / HS-300 / HS-500 Series.
Hose Bending Pins prevent the blade from binding during
a cut.
• Serrated Blade (General Purpose)
Included for all HS-150 / HS-300 / HS-500 Series.
Is an aggressive, universal blade that cuts multi-spiral and
braided hose very well.
• Hose Helper
Included only for HS-300 / HS-500 Series.
Not available for HS-150.
A “Hose Helper” attachment for the HS-300 & HS-
500 prevents the hose from being drawn back during
a cut and gives the operator the ability to more
precisely control the cut length. The “Hose Helper”
can be mounted on either end of the saw.

HS-150 / HS-300 / HS-500 HS Hose Saws Series
7
• Mister Hose Assembly
Optional only for HS-300 / HS-500 Series.
Not available for HS-150.
The mister sprays a fine mist of air tool oil on the saw blade
for longer blade life and cleaner cuts.
• Hose Channel System
Available in 5 foot sections only for HS-300 / HS-500 Series.
The Hose Channel System both measures and supports the
hoses up to 2 inch diameter as they are being cut.
• Mobile Cart
Optional for all HS-150 / HS-300 / HS-500 Series.
HS hose saw model, can be mounted on the mobile cart for
easy moving around the shop.
Mobile Cart comes with (2) lockable swivel casters.
The HS-500 Series hose saw is shown, mounted on the mobile
cart with the hose helper and hose channel installed.
HS-150 / HS-300 / HS-500 OPTIONAL PARTS

HS-150 / HS-300 / HS-500 HS Hose Saws Series
8
• Double Bevel Blade with SS Slots
Available for all HS-150 / HS-300 / HS-500 Series.
• Scalloped Blade (General Purpose)
Available for all HS-150 / HS-300 / HS-500 Series.
HS-150 / HS-300 / HS-500 OPTIONAL PARTS
Hose Saw Model Blade Type Blade Size Diameter Arbor Size Part Number
HS-150 Serrated (Included) 10 inch 1 inch 103502
Scalloped (Available) 10 inch 1 inch 104034
Double Bevel w/ SS Slots (Available) 10 inch 1 inch 104050
HS-300 & HS-500 Serrated (Included) 12 inch 1 inch 103187
Scalloped (Available) 12 inch 1 inch 104033
Double Bevel w/ SS Slots (Available) 12 inch 1 inch 102210
For more, information contact customcrimp® customer service.

HS-150 / HS-300 / HS-500 HS Hose Saws Series
9
Note: New blades must be properly conditioned to
assure long life and clean cuts. For the first ten cuts,
feed the blade slowly through a medium size hose.
this will properly break in and condition the blade for
long life.
Note: The hose should begin to bend before contacting
the blade. This will increase blade life and keep the
hose from tearing and deforming.
Note: Once the blade and motor reach full RPM apply
steady downward pressure on the handle in order to force
the hose into the blade. Do not apply enough force to stall
the blade, and ease up on the pressure before the blade
completes the cut. This will keep from separating the wires
as the blade exits the hose.
Note: The edges of the blade may appear to be dull.
This does not mean that the blade is not effective.
As long as the blade is still giving clean cuts, do not
replace the blade.
NOTE: PAY CLOSE ATTENTION TO THE DIRECTION OF
ROTATION MARKED ON THE SERRATED BLADE.
IT IS THE OPPOSITE OF MOST BLADES OF THIS TYPE.
CAUTION: Cracks can cause extremely damage to the
blade, periodically examine the blade for cracks and / or
broken teeth.
Serrated Blade
Scalloped Blade
Double Bevel w/SS Slots Blade
Damaged Blade
HS-150 / HS-300 / HS-500 BLADE AWARENESS

HS-150 / HS-300 / HS-500 HS Hose Saws Series
10
Step 1
To set hose helper, loosen locking knob and lift the retraction.
Step 2
Feed the hose through from the rear end, and set retraction a
slight angle and tighten locking knob.
This will prevent hose from back feeding from cutting area.
Extra Features of the Hose Helper
The hose helper has multi mounting positions,
can be adjusted up to 10" away from hose saw
base.
With the hose helper extension attached, can be
adjusted up to 22" away from the hose saw base.
Retraction
Locking Knob
Hose Helper Extension
HS-300 / HS-500 HOSE HELPER SET UP
Autres manuels pour HS-150
1
Ce manuel convient aux modèles suivants
2
Table des matières
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