CUSTERS HANDY Manuel utilisateur

INSTRUCTION MANUAL

CUSTERS STAIR TOWER

type HANDY

maximum load: 200 kg/m2

maximum platformheight: 12 meter indoors

8 meter outdoors

9.505.600.012EN Sept. 2014

CUSTERS HYDRAULICA B.V.

Smakterweg 33, 5804 AE VENRAY NL Telephone : +31 (0) 478 55 30 00

P.O.Box 22, 5800 AA VENRAY NL Fax : +31 (0) 478 55 30 10

e-mail custer[email protected] Website : www.custers.nl

INHOUD

1INTRODUCTION...................................................................................................................3

2WARRANTY AND LIABILITY...........................................................................................4

3CHECKING THE DELIVERY.............................................................................................4

4SAFETY INSTRUCTIONS ...................................................................................................5

4.1 Checking before assembly.................................................................................................5

4.2 Assembly...........................................................................................................................5

4.3 Raising components...........................................................................................................5

4.4 Outriggers/elbow outriggers..............................................................................................6

5ASSEMBLY OF THE STAIR TOWER ZIG-ZAG.............................................................8

6ASSEMBLY OF THE STAIR TOWER PARALLEL.....................................................12

7 USING THE STAIR TOWER.............................................................................................16

8 MOVING THE STAIR TOWER........................................................................................17

9 ANCHORING.......................................................................................................................17

10 DISASSEMBLY OF THE STAIR TOWER.......................................................................17

11 MAINTENANCE OF THE STAIR TOWER.....................................................................17

12 COMPONENTS....................................................................................................................18

12.1 Component list.............................................................................................................18

12.2 Assembly tables ...........................................................................................................21

Custers Hydraulica BV, Venray, the Netherlands.

No part of this publication may be copied, duplicated and/or published by means of

photocopying, printing, microfilm, CD-ROM, DVD, the Internet or any other means

whatsoever, without the express written permission of Custers Hydraulica B.V.

1 INTRODUCTION

The Custers stair tower is part of a wide range of aluminium scaffolding products.

If assembled according to the instructions given in this manual, the Custers stair tower

meets the requirements of the EN1004.

The Custers stair tower is available in the following lengths:

- Scaffolding length: 1.8 m and 2.5 m

- Scaffolding width: 1.3 m

This instruction manual gives step-by-step instructions for the easy and safe assembly of the

stair tower. Incorrect assembly can lead to dangerous situations for the user. Read the

instructions carefully before assembling the tower. The tower must be assembled and

disassembled by experienced and skilled personnel.

The user is responsible for making sure the instruction manual is present at the

location where the stair tower is to be assembled and used and that the person who

supervises the work also has a copy.

It there is any uncertainty concerning this instruction manual, please contact your supplier

and/or the manufacturer.

Manufacturer:

Custers Hydraulica B.V.

Smakterweg 33

5804 AE Venray Nederland

Telephone: +31 (0) 478 553 000

Telefax: +31 (0) 478 553 010

E-mail: custers@custers.nl

Website: www.custers.nl

Supplier:

2 WARRANTY AND LIABILITY

Custers provides a guarantee for material and manufacture faults. This guarantee is

valid for 12 months after delivery.

This means that we will repair faults or, at our discretion, we will take back part of the

delivery or the whole delivery and replace it with a new delivery free of charge.

If, by fulfilling our guarantee obligations, we replace delivered goods, the goods

returned will become our property. All costs which exceed the obligations described

above will have to be met by the customer. If products are returned to be treated,

repaired, etc., the guarantee only applies to the quality of the treatment requested.

Custers is not responsible:

a. If the fault is the result of improper use or if the fault is due to a cause other than

faulty materials or poor manufacture.

b. If the cause of the fault cannot be clearly proved.

c. If not all of the instructions for the use of the product, including the guidelines given

in this instruction manual, have been accurately carried out in full.

The manufacturer is not liable if the customer carries out, or has carried out by third

parties, any alterations and/or repairs to the product without the express permission of

Custers.

3 CHECKING THE DELIVERY

After delivery, check whether the stair tower is complete and undamaged.

Contact your supplier immediately if components are damaged or if the delivery is

incomplete.

4 SAFETY INSTRUCTIONS

4.1 Checking before assembly

Check whether the people assembling the stair tower are suitably qualified and check if the

location where the stair tower is to be erected is safe and suitable.

Note:

- The surface must be flat and sufficiently strong.

- The area must be free from obstructions, both at ground level and above the ground.

- Check whether the wind conditions are such that the stair tower may be used.

- Check whether all the components are present at the location.

- Damaged, incorrect or non-original components must not be used.

4.2 Assembly

The assembly of the stair tower is described in the assembly instructions. The stair tower

must be assembled by at least two people. Also use safety rails during the assembly. If

necessary, fit the rails temporarily.

The stair tower must be assembled on a flat surface. Check this using a spirit level. It is

possible to correct the stair tower by rotating the wheel spindles’ spindle nut. The wheels

must remain braked at all times, expect when the tower is being moved.

Make sure the wheels are locked, either by tightening the wing nut or by clipping the locking

nock over the edge of the strengthening ring.

The platforms must be secured by sliding the wind securing pin under the rung. The frames

must be locked together using the locking pin. The horizontals or railings must be fitted to

the stands in such a way that the claws’ openings face outwards.

The work platform must have: railings, intermediate railings and toeboards fitted all around.

4.3 Raising components

Components must be raised to higher levels by carrying them up the stairs.

Hoists must not be secured to the stair tower.

4.4 Outriggers/elbow outriggers

The outriggers/elbow outriggers stated in the assembly tables must always be fitted as

soon as the bottom section of the stair tower reaches a height of 2 metres.

The basic shape to be used, i.e. the outrigger/elbow outrigger to be used (small or

large), can be found in the assembly tables.

The basic shapes given below must be strictly followed!

If the required shape is deviated from, it may be necessary to use ballast. Contact the

manufacturer or supplier for further information. Small elbow outriggers may be

replaced by small outriggers and large elbow outriggers may be replaced by large

outriggers if, when using the outriggers, the same basic shape is maintained as for

the elbow outriggers. This means that the outriggers must be fitted in the same

position as the elbow outriggers when viewed from above.

Basic shapes

A: Small elbow outrigger, length 1300 mm B: Large elbow outrigger, length 2000 mm

1: Horizontal, length 2500 mm, art. nr. 9501.200.030

When the tower is positioned against a wall, do not remove the outriggers/elbow outriggers,

but turn them parallel to the wall.

When the tower is positioned in a corner, remove the inside outrigger/elbow outrigger, and

turn the outside two parallel to the wall.

elbow outrigger

optional:horizontal

outrigger

5 ASSEMBLY OF THE STAIR TOWER ZIG-ZAG

1: insert both wheels in the frame;

make sure that the wheels are locked

correctly

2: place the horizontals on the stands of

the frame

3: insert both wheels in the frame;

make sure that the wheels are locked

correctly

4: place the horizontals on the stands of

the frame

here walk through frame

(or8-rung frame)

5: position the horizontal/diagonal

6: position the stairs; make sure the

stairs are properly secured (under the

rung)

7: position the stairs guardrail on the

inside of the stairs

8: place both horizontals on the stands of

the frames

9: apply the brakes and make the tower

level by rotating the wheels' spindle

nut

now assemble the four (large or small)

outriggers:

10: place the upper coupling below the 6th

or 7th rung (small outrigger), 9th or

10th rung (large outrigger)

11: put base on the ground in compliance

with the prescribed base pattern

(see 4.4)

12: make sure the bottom coupling comes

between two rungs

13: turn the outrigger so that the

prescribed base pattern (see 4.4) is

achieved

14: loosely attach the bottom coupling to

the stand and push the coupling up

over the stand until the outrigger is a

little bit under pressure

15: firmly tighten both couplings

between 5th and 6th

step from bottom;

firmly screw wingnut

10/15

12/14/15

16: position both frames

17: position locking pins between the

mutual frames

18: position the diagonal (from 1st to

11th rung)

19: position a horizontal on the stands of

the frames

20: position the stairs; make sure the

stairs are properly secured (under the

rung)

21: position the stairs guardrail on the

inside of the stairs

22: place both horizontals on the stands of

the frames

next level:

23: position both frames

24: position locking pins between the

mutual frames

25: position the guardrail/diagonal along

the stairs of the previous level

26: position a horizontal on the stands of

the frames

27: position the stairs; make sure the

stairs are properly secured (under the

rung)

28: position the stairs guardrail on the

inside of the stairs

29: place both horizontals on the stands of

the frames

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