Cub Cadet Series 3000 Manuel utilisateur

SERIES 3000

SERVICE MANUAL

770-10227

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K&T Saw Shop 606-678-9623 or 606-561-4983

Series 3000 Technical Handbook

Table of Contents

Section

Pre-Delivery Check List and Service Specifications 1999 ................................................................................1

Engineering Updates 1999................................................................................................................................2

Fender Removal and Reinstallation ..................................................................................................................3

Hydraulic Step by Step Flow Charts .................................................................................................................4

Power Steering Cylinder Removal and Replacement .......................................................................................5

Power Steering Pump Disassemble, Inspect and Reassemble ........................................................................6

Center Lift Cylinder Removal and Replacement ...............................................................................................7

Pump Adapter Removal and Replacement.......................................................................................................8

BDU-21L-500 Pressure Test Procedure ...........................................................................................................9

Hydraulic Steering Pump Removal and Replacement ....................................................................................10

Hydraulic Valve Removal and Replacement...................................................................................................11

Engine Removal and Replacement.................................................................................................................12

Transmission Removal and Installation ..........................................................................................................13

Transmission Inspection and Disassembly .....................................................................................................14

Transmission Reassembly (Cast Iron Transmission Addendum)...................................................................15

Neutral Control Adjustment .............................................................................................................................16

3000 Series Electrical .....................................................................................................................................17

BDU-21L Transmission ...................................................................................................................................18

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1 - 1

3000 Series Pre-Delivery Check List

CUSTOMER NAME_____________________________________ MODEL NUMBER_________________________

CUSTOMER ADDRESS__________________________________ SERIAL NUMBER_________________________

CITY_______________________ STATE______ ZIP__________ TECHNICIAN ____________________________

ENGINE INFORMATION TRANSMISSION INFORMATION

Engine Make __________________ Transmission make __________________

Model No. __________________ Model No. __________________

Serial No. __________________ Serial No. __________________

Spec No. __________________

CUSTOMER SIGNATURE_________________________________________________ DATE__________________

Operator’s Manual Complete?

❑Owners Manual

❑Attachment Guide

❑Merchandising Catalog

Battery and connections

❑Remove battery and fill to proper level

❑Allow battery to stand for 30 minutes

❑Charge at 4 AMPS max. to 1.265 specific gravity

Tire Pressure

❑Front

❑Rear

*Refer to owners manual for proper PSI

Check all lights and indicators

❑Headlights, Tail and Backup lights

❑Low oil light

❑Hour meter

Lubrication

❑Transmission oil level

❑Engine oil level

*Check tractor owners manual for type and grade

Air cleaner and connections

❑Remove air cleaner cover to verify air cleaner is

installed

❑Insure retaining bolt seal is installed

❑Insure proper installation of breather hose

❑Proper operation of throttle and choke cables

Steering

❑Check for 1/8 to 1/4 inch toe in.

❑Insure equal travel right and left

❑Check steering wheel tilt

Hydrostatic / Gear drive and brakes

❑Check brakes

❑Check for neutral when brake pedal is depressed

❑Check for neutral when forward and reverse

pedals are released

❑Check cruise control

Grease pivot points

❑Front axle pivot bar

❑Each steering knuckle

❑Each front wheel

❑Steering housing

❑All grease points on mower deck

*Refer to specific mower owners manual

Install attachments mower / snow blower etc.

❑Check PTO

❑Inspect linkage

❑Deck level adjustment

Safety operations

❑Check no cut in reverse

❑Check engine shutdown with PTO engaged and

seat empty

❑Check engine shutdown with empty seat and

parking brake not engaged

Check engine speeds / Controls

❑Low idle - 1200 RPM

❑High idle - 3600 RPM

Final inspection

❑Overall appearance

❑Clean and polish

Hydraulics

❑Check lift valve

❑Check lift cylinder

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1999 Specifications

1 - 2

Cub Cadet 1999 Specifications

SERIES 3000 TRACTORS

Features and General Specifications:

• Hydrostatic Drive w/Cruise Control • Cast Iron Front Axle

• Shaft Drive Transmission • 4.5 Gallon Fuel Tank

• Shaft Drive Deck and Front Attachments • E-Vac PTO System

• Power Steering • Tilt Steering Wheel

• Hydraulic Lift • Differential Lock (3205, 3225)

• Welded Full Length Twin Channel, 9 gauge • Speed:

Steel Frame – 0-7 MPH Forward

• Deck Height Indicator – 0-4 MPH Reverse

• Halogen Headlights • Tires:

• Taillights w/Reverse Lights – 16" x 7.5" Front

• 27" Turning Radius – 24" x 10.5" Rear

Model Factory No. Series 3000

3165 14A-654-100 16.0 HP B&S Twin Vanguard OHV, Hydro, Power Steering, Power Lift

3185* 14A-665-100 18.0 HP B&S Twin Vanguard, Hydro, Power Steering, Power LIft

3186 14A-668-100 18.0 HP Kohler V-Twin OHV, Hydro, Power Steering, Power Lift

3205 14A-685-100 20.0 HP Liquid Cooled V-Twin Kawasaki OHV, Power Steering, Power Lift,

Differential Lock

3225 14A-688-100 22.0 HP V-Twin Kohler OHV, Power Steering, Power Lift, Differential Lock

*Limited Quantities Available

Model Factory No. Attachments and Accessories

345 190-345-100 Fan Assist Bagger for 48"/54" Deck

289 190-289-100 48" Deck, Shaft Driven

290 190-290-100 54" Deck, Shaft Driven

291 190-291-100 60" Deck, Shaft Driven (3205 & 3225 only)

343 190-343-100 Hydraulic Front Hitch System

352 190-352-100 54" Front Mounted Snow Blade (Requires 343; Optional 288 or 171)

353 190-353-100 45" Snow Thrower, Shaft Driven (Req. 343)

299 190-299-100 Ag Tires/Rims 23" x 8.5"

249 190-249-100 Ag Tires/Rims 23" x 10.5"

366 190-366-100 Rear Turf Tires/Rims 24" x 10.5"

365 190-365-100 Hydraulic 3 Pt. Hitch, Category “O”

924 190-924-100 ‘A’ Frame Hitch Adapter, Converts Sleeve Hitch Attachments To Cat. “O”

3-Pt. Hitch

163 190-163-100 42"' Lawn Sweeper

653 190-653-100 10 Cu. Ft. Cart

368 190-368-100 10 Cu. Ft. Heavy Duty Dump Cart

425 190-425-100 17 Cu. Ft. Heavy Duty Dump Cart

161 190-161-000 48" Poly Bed Liner (Fits All 10’s)

(Tailgate Section Must Be Cut Out By Dealer)

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1999 Specifications

Model Factory No. Attachments and Accessories

162 190-162-000 60" Poly Bed Liner (Fits All 17’s)

(Tailgate Section Must Be Cut Out By Dealer

288 190-288-100 Hydraulic Front Angle Kit (Cannot Be Used w/353)

171 190-171-100 Manual Angle Kit (Cannot Be Used w/353)

412 190-412-100 Rear Wheel Weights (2 per Set) @ 75#

413 190-413-100 Front & Rear Wt. Bracket (Supports 390 Wt.)

190390 190-390-100 Suitcase Weights

506 590-605-100 Mulcher, 48" Deck+

507 590-507-100 Mulcher, 54" Deck++

920 190-920-000 12" Mold Board Plow (Requires 365)

921 190-921-000 Tandem Disc (Requires 365)

922 190-922-000 Spring Cultivator (Requires 365)

400 190-400-100 38" Tiller, 8.0 HP B&S Engine (Requires 365)

206 190-206-100 Series 3000 Tractor Display Stand

NOTES:

+ To Mount on Series 3000 Deck You Must Order Qty. 1 - 603-0624 and 1- 603-0625 From Parts

++ To Mount on Series 3000 Deck You Must Order Qty. 1- 603-0626 and 1- 603-0627 From Parts

It is recommended that the 3165 be equipped with a 48" deck for maximum performance.

Cub Cadet 1999 Specifications (continued)

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NOTES

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2 - 1

Cub Cadet 3000

1999 3000 Series Engineering Updates

1. Remove both of the hex bolts and lock nuts

securing the front bumper to the frame using a

3/4" socket and a 3/4" wrench.

2. Remove the bumper.

3. Slide the muffler shield over the exhaust pipe and

rotate it into position.

NOTE: Align all three holes in the top of the

muffler shield with the existing shield. Also, the

muffler shield will be slanting towards the bottom

of the front grill assembly.

Heat Shield

HEAT SHIELD

A heat shield has been installed on all 3000 series

tractors for 1999. The heat shield prevents the

exhaust gases from browning the grass. Use kit #759-

3927. See Service Advisory CC-371.

LIFT LINK

The lift link has been modified by strengthening the

powder metal that connects the lift lever to the

hydraulic valve for 1999.

CHECK VALVE

For 1999, a check valve will be installed to the

hydraulic valve to prevent the decks and other attach-

ments from leaking down during and after usage.

LIFT STOP BRACKET

A lift stop bracket will be installed on the left hand side

of the deck to prevent the deck from hanging up dur-

ing operations. Use kit #759-3927.

ROLLER HEIGHT ADJUSTER

The rear roller height adjustment mechanism will be

changed for 1999. A newly designed detent pin will

replace the old one, preventing the loss of cutting

height during operations. Use kit #759-3928.

FRONT DECK HANGER ASSEMBLY

The front roller bracket has been redesigned to pre-

vent the front lift rod from detaching during operation.

SEAT IMPROVEMENTS

A safer seat spring, part number 732-0869, can be

installed to level the seat for petite operators. In addi-

tion, the seat part number 757-3010A, is now made

out of a softer material for better operator comfort.

See Service Advisory CC-358A Sections 5 and 6.

FRONT MOWER DECK HEIGHT ADJUSTER

The front mower deck height adjuster pins have been

changed from ball detent pins to quick pull pins.

Sheet Metal Screws Screwdriver

Grill

Mark used in

Production

to Test PTO

Activation

4. Secure the muffler shield with three sheet metal

screws.

NOTE: Use a long flat blade screwdriver through

the air holes in the grill to tighten the sheet metal

screws securely.

5. Install the bumper.

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2 - 2

Cub Cadet 3000

STEERING WHEEL

The thickness of the steering wheel has been

increased for operator comfort.

New Thicker Steering Wheel

Steering

Wheel

Thicker

Old Style Steering Wheel

Steering

Wheel

Thinner

ROCK SHAFT ASSEMBLY FOR 3 POINT HITCH

190-365-100

The cylinder arms have been redesigned with two V

sections cut out to allow for clearance of the clevis nut

on the cylinder shaft. See Service Advisory CC-364.

3000 Series Lift Assembly

Grooved

Out Area

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2 - 3

Cub Cadet 3000

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