CTEK E-MOBILITY CHARGESTORM Connected Manuel utilisateur

Installation manual CHARGESTORM® Connected

1Introduction

This document shows how to install and use the charge station CHARGESTORM® Connected.

Figure 1 CHARGESTORM® Connected

1) Front panel

2) Display with charging status symbols

3) Back cover

4) Technical box

5) EV connector (outlet or cable)

The manual is valid for the CHARGESTORM® Connected family. Model information is found on the

top of the technical box. For a complete list of article numbers, please download datasheet at

www.ctekemobility.com.

2Safety

✓Only accredited electrician is allowed to perform the installation described in this document

✓Read and follow the instructions in this document before installation and usage of the product

✓Installation must fulfill local safety regulations

3Delivery content

Part of delivery

✓Charging station

✓Installation and user manual

✓Two keys for opening CHARGESTORM® Connected

✓Cover for cable inlet (M32 and M12).

✓Holder for charging gun (In case charging station is equipped with fixed cable)

To bring

✓4 pcs screws (M8) for wall mounting. Select screw type depending of wall.

✓4 pcs of rubber seal/gaskets to use with screw. –Note very important!

✓RFID-tag (in case RFID shall be used) of type Mifare Classic/ IEC 14443 Type A. RFID-tags can

be ordered from CTEK E-Mobility web-shop (www.ctekemobility.com).

Option

✓CHARGESTORM® Connected pole mount kit for pole diameter 60 mm. Article number 920-

00010.

Installation manual CHARGESTORM® Connected page 2

✓CHARGESTORM® Connected pole mount kit for two CHARGESTORM® Connected boxes,

enabling up to four EV connectors from one pole. Article number 922-00018.

4Precondition

4.1 Tools

Before the installation make sure that following tools are available:

✓Screwdriver

✓Drilling machine

✓Multi meter

✓Computer (for network configuration)

✓Peeler

✓Mini USB cable (to connect computer and controller board)

✓Spirit level

✓Mifare Classic/ IEC 14443 Type A, compatible RFID-tag.

✓Computer/Laptop (OS: Linux or OSX preferred, Windows10 requires USB-driver

installation)

4.2 Cable installation

Before the installation of the charging station, control the following:

✓The cable installation is dimensioned for the charging station. (at least 2,5 mm2cable area

for 16A copper cable and at least 6mm2for 32A copper cable). For wall mounting shall 50

cm cable be available for use inside CHARGESTORM® Connected.

✓Make sure that power is off during installation

4.3 Network connection

In case CHARGESTORM® Connected shall be connected to a portal or a local controller, check the

following depending on network access medium:

✓3G: Activated SIM-card must be mounted in

CHARGESTORM® Connected with PIN disabled. The

subscription shall allow at least 2GB/month.

✓Ethernet: Network cable of type Cat5 or better shall be

connected to CHARGESTORM® Connected.

In case CHARGESTORM® Connected is behind a firewall and shall

be connected to a backend system must DNS (port 53), https/wss

(port 443) be opened in the firewall. If remote firmware upgrade

shall be possible must also ftp be opened in the firewall.

4.4 Installation location

Control the following at the location where CHARGESTORM®

Connected will be mounted:

✓That there is enough space available for normal usage.

✓That the wall material is suitable for mounting of

CHARGESTORM® Connected. The wall must withstand the

charging station weight (8,5kg)

Figure 2 CHARGESTORM®

Connected mounting distances

Installation manual CHARGESTORM® Connected page 3

✓Avoid installing CHARGESTORM® Connected in direct light sunlight. Symbol visibility is

limited and heat in the unit is increasing. CHARGESTORM® Connected has a temperature

sensor in the unit that adjust charging current in case of high temperature.

✓Always follow local regulation

Installation manual CHARGESTORM® Connected page 4

5Installation

Step 1) Unpack CHARGESTORM® Connected –Unpack

CHARGESTORM® Connected and all parts from the cardboard

box.

Step 2) Drill holes in the wall –Decide mounting position on

the wall. Drill four holes according to drawing, see Figure 4.

Step 3) Decide input location for power and network

–

Power and network cable can either be connected from the top

or the bottom. If cables are inserted from below must holes be

drilled in the unit according to Figure 3. It is strongly advised

that power cable is coming from below for outdoor installation,

avoiding any problems with water entering the unit from the

top along the cable during rain.

When cables are connected from the top: There are two holes

on the top. The largest 2. (M32) is for power while the smaller

1. (M12) is for network see Figure 5. The cable gland for 1. that

is delivered with the product supports cable dimensions

between12-22mm while the gland for 2. supports 3-6mm. The glands must be replaced if the cables

are outside specified range. If CHARGESTORM® Connected shall be part of a load balancing

installation or be connected to the backend via Ethernet must a network cable be connected to the

controller board RJ45 port. Cable glands shall be used to protect for dust and water penetration.

More information related to load balancing is available in, ref. 2) and ref. 3). If wiring is connected

from below must holes be drilled in the unit according to Figure 3.

Figure 5 Cable glands for incoming cables

Step 4) Wall mount CHARGESTORM® Connected –Unlock and open CHARGESTORM®

Connected with the key. Locate the four screwing holes in the back cover. M8 screw with at least t

For three-phase CHARGESTORM® Connected models with dual connectors power cable must

enter from below. Further, these CHARGESTORM® Connected models support 16mm2cable area.

Figure 3 Hole distances

Figure 4 Drill location

Installation manual CHARGESTORM® Connected page 5

40 mm length is recommended. Place CHARGESTORM® Connected on selected wall position and

fastened the unit with the four screws. Control that CHARGESTORM® Connected is firmly mounted

on the wall.

Figure 6 Open front cover with the key and fasten the unit on the wall

Step 5) Connect incoming power

-Pull the power cable through the cable gland about 450 mm. Peal the

wires about 8mm at the end. The wires cross section area must not exceed 16mm2. Make sure protected

ground wire is longer than the other wires sot that it will be the last wire to detach if pulled. Connect the

supply wires to the terminal blocks. Check that L1-L3, PE and N is correctly mated between female and

male connector. Put back protection cover and close and lock CHARGESTORM® Connected with the

key.

For three-phase CHARGESTORM® Connected models with dual connectors is incoming power

connected to the DIN rail mounted terminal blocks at the bottom between the connectors. Check

that L1-L3, PE and N is correctly mated. For schematics see chapter 11.

Installation manual CHARGESTORM® Connected page 6

Figure 7 Cable schematics

Cables inside CHARGESTORM® Connected for the supply wires from top

to terminal blocks shall follow the black line while supply wires from the

bottom shall follow the grey line in Figure 7.

Figure 8 Terminal blocks marking

Step 5.1) Only for IT-Nett: Install the CHARGESTORM® Connected according to Figure 9 or 10. L2

will be the return path in both the 1-phase and 2-phase installation.

Step 6) Connect network –In case Ethernet is used connect cable to RJ45-connector on the

control board located on the front panel. When cable is connected in both ends shall link and

activity led on the RJ45 connector be active. If 3G is in use, check that the SIM-card is installed on

the modem unit on the control board. Also check that the antenna cable is attached in both ends.

See schematics in chapter 11.

Step 7) Test –Activate power from the distribution panel, after closing and locking

CHARGESTORM® Connected with the key. Do not forget to put the cover on the key-lock. Green

connector symbol shall be active on the front panel after turning on power. Follow directives in

chapter 8.

Figure 9 1-Phase IT-Nett

installation

Figure 10 2-Phase IT-Nett

installation

Installation manual CHARGESTORM® Connected page 7

Figure 9 CHARGESTORM® Connected symbols.

Models with double outlets have two rows of

symbols

Display symbols

CHARGESTORM® Connected

available for charging

CHARGESTORM® Connected in

use. Fixed blue light when connected.

Pulsing blue light when charging.

RFID- Green –waiting for tag,

blinking yellow –checking tag,

blinking green –tag approved,

blinking red - tag denied

Out of order.

6Provisioning

When the electrical and network installation is ready shall CHARGESTORM® Connected be

configured for operational use (such as network configuration and portal configuration). The Portal

is a software that is used for remote operation and maintenance of CHARGESTORM® Connected. To

configure the CHARGESTORM® Connected control board through the local web interface is a mini

USB cable required. The mini-USB port is located on the control board while a standard USB port is

used on the computer for configuration. If the computer is running Microsoft Windows must an

Ethernet to USB-driver be installed to support access to the local web interface. For Linux and Mac

OSX is the driver part of the operating system. For detailed description of the local web interface

see ref. 1)

CTEK E-Mobility recommends that the installation technician documents the result of the

provisioning tests in a dedicated protocol.

Perform the following step to complete CHARGESTORM® Connected configuration.

1. Log in to the local web interface. URL: http://192.168.7.2 with user name ccu and password

ccu. All modern web browsers work but Chrome is recommended.

2. Configure network interface (Ethernet or 3G) so that internet access is available

3. Configure URL and charging station identity (ChargeboxId) to portal

4. Configure usage of RFID

5. Configure load balancing

6.1 Local web interface

To connect to the local web interface shall a USB cable be connected between the computer and

CHARGESTORM® Connected controller board mini USB port. In your browser enter IP address

Installation manual CHARGESTORM® Connected page 8

192.168.7.2 to reach the web interface. The log in page is shown after entering the address. To log

in enter:

Username: ccu

Password: ccu

Figure 10 Log in page

6.2 Network settings

After successful log in, is the network settings found under Configuration →interfaces

When network configuration is ready check on the status page that internet access is established.

Ethernet

To set the IP settings for Ethernet follow the instruction below.

•Under “Configuration→Interface→General”, select WAN=”Wire”.

•Under “Configuration→Interface→Wire”, select “DHCP”or “Static”(for Static enter IP

address, netmask and gateway). For “DHCP” is IP address assigned automatically.

•Push the “Save” button on the bottom of the page.

Figure 11 Ethernet configuration

Installation manual CHARGESTORM® Connected page 9

PPP modem

Follow the step by step instruction below to configure PPP over 3G

•Under “Configuration→Interface→General”, select WAN=”Wireless”

•Under “Configuration→Interface→PPP modem”, enter “APN”applicable for the selected 3G

operator. Remaining fields can usually be left empty.

•Push the “save” button (at the bottom of the page).

Figure 12 3G Configuration

WWAN modem

WWAN is a specific 3G-mode. WWAN tends to be more robust than PPP described in previous chapter.

Follow the step by step instruction to configure WWAN.

•Under “Configuration→Interface→General”, select WAN=”Wireless”

•Under “Configuration→Interface→WWAN”, enter “APN”applicable for the selected 3G

operator. Remaining fields can usually be left empty.

•Push the “save” button (at the bottom of the page).

6.3 Current limit

From the local web interface is the max current limit configured (in case the limit shall be lower

than the charging status fuse level). Under configuration outlet, see Figure 13 is the current limit

set.

Installation manual CHARGESTORM® Connected page 10

Figure 13 Configuration of current limit

6.4 Portal access

Portal configuration connection requires that the internet access is working. The OCPP chargeboxid

and server address must be known in advance in order to connect CHARGESTORM® Connected to

the portal. The information shall be provided by the portal operator. In case the CTEK E-Mobility

portal “Charge Portal” is used is the URL to the portal on the following format.

wss://<companyname>.oamportal.com/Ocpp/websocket Chargeboxid must not contain more than

22 characters and it must be unique (charging stations cannot have the same chargeboxid).

CHARGESTORM® Connected uses OCPP v1.5 or v1.6, which must be supported by the selected

portal.

•Select ”Configuration→Server”and enter the ”ChargeboxId”

•Select communication protocol to OCPP v1.5 or OCPP v1.6.

•Enter server address. Most often can the other parameters remain unchanged.

•Push the “Save” button (on the bottom of the page)

After completing the configuration navigate to the status page and verify that the portal

communication is established.

Figure 14 Portal configuration

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