CSA KITO ED Series Manuel utilisateur

OM-ED3ZZZ-CSE-04

OWNER’S (OPERATOR’S) MANUAL AND

SAFETY INSTRUCTIONS FOR ED SERIES

ELECTRIC CHAIN HOIST (MODEL EDⅢ)

Approved by CSA

BEFORE USING THIS PRODUCT:

ALWAYS SAVE THIS BOOK FOR FUTURE REFERENCE

ALWAYS READ OWNER’S (OPERATOR’S) MANUAL AND SAFETY INSTRUCTIONS

: IMPROPER electric chain hoist use could result in death or serious injury. To

avoid these hazards:

: NEVER hoist loads over or near people.

: NEVER work under or near hoisted loads.

: ALWAYS operate, inspect, and maintain this hoist in accordance with

applicable safety codes and regulations.

These safety instructions contain important information to help you use the chain

hoist in a safe manner. Please refer to this Owner’s (Operator’s) Manual for

additional safety information.

WARNING

 CONTENTS 
 
 
DEFINITIONS............................................................................................................................................ 1 
1. SAFETY..................................................................................................................................................... 1 
1-1. Safety Summary......................................................................................................................................... 1 
1-2. Safety Instructions...................................................................................................................................... 2 
2. MAIN SPECIFICATIONS......................................................................................................................... 6 
3. PREPARATION AND CHEKING BEFORE USE................................................................................... 8 
3-1. Packed Contents......................................................................................................................................... 8 
3-2. Preparation and Checking Before Use ....................................................................................................... 8 
3-3. Installing Trolley...................................................................................................................................... 12 
4. OPERATION ........................................................................................................................................... 14 
4-1. Single-speed Type.................................................................................................................................... 14 
4-2. Dual-speed Type ...................................................................................................................................... 15 
4-3. Dual speed Cylinder Type........................................................................................................................ 15 
4-4. Electric Chain Hoist with Trolley ............................................................................................................ 16 
5. INSPECTION........................................................................................................................................... 17 
5-1. Inspection Classification .......................................................................................................................... 17 
5-2. Frequent Inspection ................................................................................................................................ 17 
5-3. Periodic Inspection ................................................................................................................................. 18 
5-4. Occasionally Used Hoists......................................................................................................................... 20 
5-5. Inspection Record..................................................................................................................................... 20 
5-6. Inspection Methods and Judgment Criteria.............................................................................................. 21 
6. MAINTENANCE..................................................................................................................................... 25 
6-1. Gear Lubrication ...................................................................................................................................... 25 
6-2. Load Chain Lubrication............................................................................................................................ 25 
6-3. Mechanical Brake with Friction Clutch ................................................................................................... 26 
7. CONNECTION DIAGRAM.................................................................................................................... 26 
7-1. Single-speed Type.................................................................................................................................... 27 
7-2. Dual-speed Type and Dual-speed Cylinder Type..................................................................................... 28 
8. TROUBLE SHOOTING AND SOLUTIONS ......................................................................................... 29 
9. WARRANTY........................................................................................................................................... 31 
10. PARTS LIST............................................................................................................................................ 32 
 
 
 

—1 —

DEFINITIONS

:indicates an imminently hazardous situation which, if not avoided, WILL

result in death or serious injury.

:indicates a potentially hazardous situation which, if not avoided, COULD

result in death or serious injury.

: indicates a potentially hazardous situation and/or unsafe practice which,

if not avoided, MAY result in MINOR or MODERATE injury and/or property

damage.

1. SAFETY

1-1. Safety Summary

Danger exists when heavy loads are transported, particularly when the equipment is

not being used properly or is poorly maintained. Because accidents and serious

injury could result, special safety precautions apply to the operation, maintenance

and inspection of the Electric Chain Hoist.

Following these simple rules can help to avoid hoisting accidents;

: IMPROPER electric chain hoist use could result in

death or serious injury. To avoid these hazards:

NEVER use a hoist for lifting, supporting or transporting people.

NEVER lift or transport loads over or near people.

NEVER work near or under hoisted loads.

NEVER lift more than rated load capacity.

ALWAYS let people around you know when a lift is about to begin.

ALWAYS make sure that the supporting structures and load-attaching device are

strong enough to hold the weight of the load and hoist.

ALWAYS read Owner’s (Operator’s) Manual and safety instructions.

Remember, proper rigging and lifting techniques are the responsibility of the operator. Be

sure you read and understand the instructions contained in this manual before using your

hoist. Check all applicable safety codes, regulations and other applicable laws for further

information about the safe use of your hoist.

DANGER

CAUTION

WARNING

—2 —

More detailed safety information is contained in the following pages. For additional information, please

contact Kito Corporation or your authorized Kito dealer.

1-2. Safety Instructions

Serious injury could result if the following safety instructions are not followed.

: IMPROPER electric chain hoist use could result in death or

serious injury.

To avoid these hazards:

“ALWAYSs”

ALWAYS allow only qualified (trained in safety and operation) people to operate

the hoist.

ALWAYS operate a hoist only if you are physically fit.

ALWAYS check the hoist daily, before use, according to the Recommended Daily

Inspection (Refer to Sec. 5).

ALWAYS let the authorized personnel inspect the hoist periodically (Refer to Sec.

5-1 to 5-6.).

ALWAYS make sure that the chain length is long enough for the intended job.

ALWAYS check that the hook latches are in proper working order before use (Refer

to Sec. 5.6).

ALWAYS replace all missing or broken hook latches.

ALWAYS be sure that the hoist’s rated capacity, which is found on the hoist’s label,

is well in excess of the weight of the load.

ALWAYS make sure that you and others are clear of the load before lifting begins.

ALWAYS be sure that the load is properly seated in the saddle of the hook.

ALWAYS keep the load from hitting the chain.

ALWAYS use two hoists which each has rated capacities equal to or more than the

load to be lifted whenever you must use two hoists to lift a load. This will

provide adequate protection in the event that a sudden load shift or failure

of one hoist occurs.

WARNING

—3 —

ALWAYS check the brake before use (Refer to 5-1 to 5-6.)

ALWAYS check for loose or missing parts before use.

ALWAYS lubricate the hoist regularly (Refer to Sec. 6).

ALWAYS use the specified gear oil.

ALWAYS pay attention to the load at all times when operating the hoist.

ALWAYS ease the slack out of the chain and sling when starting a lift to prevent a

sudden loading.

ALWAYS use a hoist only between the allowable ambient temperature from -20°C

(-4°F) and to + 40°C (+104°F).

ALWAYS secure a hoist and loads properly after use.

ALWAYS consult the manufacturer or your dealer if you plan to use a hoist in a

dusty, moist or greasy environment.

ALWAYS consult the manufacturer or your dealer if you plan to use a hoist in an

excessively corrosive environment. (Saltwater, sea air and/or acid or

other corrosive compounds)

ALWAYS make sure that all persons stay clear of the suspended load.

ALWAYS maintain firm footing when operating hoist.

ALWAYS avoid unnecessary inching (starts and stops) of hoist control.

ALWAYS make sure the hoist motor completely stop before reversing.

ALWAYS ground the electric chain hoist before using.

ALWAYS use a hoist within the "Duty Rating", ED% or Time Rating Limits of

the electrical motor.

ALWAYS be familiar with hoist operating controls, procedures and warnings.

ALWAYS make sure the brake functions properly before use.

ALWAYS use the hoist manufacture’s recommended parts when repairing a hoist.

ALWAYS use only the side ends of the trolley to contact rail-stops.

ALWAYS shut power off from its source and lock out before servicing is

performed.

—4 —

: IMPROPER electric chain hoist use could result in death or

serious injury. To avoid these hazards:

“NEVERs”

NEVER use the hoist to transport people.

NEVER lift a load over people.

NEVER work near or under hoisted loads.

NEVER operate a hoist if damaged or malfunctioning.

NEVER use a hoist which has been taken out of service until the

hoist has been properly repaired or replaced.

NEVER use a hoist if the hook latch is missing or broken.

NEVER operate unless the load is centered under the hoist.

NEVER splice a hoist chain.

NEVER use the hoist chain as a sling.

NEVER force a chain or hook into place by hammering.

NEVER jerk a load to prevent a sudden loading.

NEVER use a twisted, kinked, damaged or stretched load chain.

NEVER swing a suspended load.

NEVER support a load on the tip of the hook.

NEVER suspend a load for an extended period of time.

NEVER leave a suspended load unattended.

NEVER run the load chain over a sharp edge.

NEVER weld or cut a load suspended by a hoist.

NEVER use the hoist chain as a welding electrode.

NEVER wind so far that the hook touches the hoist body.

NEVER unwind so far that no unloaded chain is left.

NEVER operate a hoist if chain jumping, excessive noise,

jamming, overloading or binding occurs.

NEVER allow your attention to be diverted from operating the

hoist.

WARNING

—5 —

NEVER dropping or releasing a load could result in death or serious

injury. To avoid this hazard, do not operate the bottom hook

release mechanism (hook cam) when the hoist with

cylinder-controlled or optional detachable hook is under load.

NEVER use a hoist in flammable atmosphere where explosion is

possible.

NEVER use the limit switch or friction clutch on a regular basis. These

devices are for emergency use only.

NEVER allow anyone to adjust or repair a hoist unless the one is

qualified to perform hoist maintenance.

NEVER use the railstops as an impact bumper for the hoist or the

trolley.

NEVER use a hoist without a chain stopper on the no load end of the

chain.

NEVER attempt to lengthen the load chain or repair damaged load

chain.

NEVER adjust or repair the mechanical brake with friction clutch

unless qualified people to perform hoist maintenance.

NEVER pull the push button cord.

NEVER use a hoist beyond 10% higher than the actual power source

voltage. (Refer to Sec. 3-2, (5))

NEVER throw a hoist.

NEVER use a hoist without a name plate or warning labels or with

illegible name plate, warning tag and label.

NEVER remove or obscure the warning tags.

NEVER use modified or deformed hooks.

NEVER use a hoist near fire or where hot objects may touch it.

NEVER touch live electrical parts.

NEVER use the electric chain hoist without grounding it.

NEVER ground the electric chain hoist to a gas pipe as this can create

a possible explosion.

NEVER handle the arm-fitting during the hoist operation.

NEVER throw or drop the hoist when carrying it.

Be sure the WARNING TAG is installed on the push button cord.

—6 —

2. MAIN SPECIFICATIONS

Specifications and dimensions of AC115V type

Rated power source

AC115V single phase, 50/60Hz

Type

Single-speed type

Dual-speed type

Dual-speed cylinder type

Model

ED06S

ED10S

ED18S

ED16S

ED24S

ED48S

ED06ST

ED10ST

ED18ST

ED16ST

ED24ST

ED48ST

EDC06SD

EDC10SD

EDC18SD

EDC16SD

EDC24SD

Rated load (kg)

100

180

160

240

480

100

180

160

240

480

100

180

160

240

Motor output (W)

300

600

300

600

300

600

Time rating (min)

Intermittent

duty

Duty rating (%ED)

Max. starting

frequency (times/h)

180

120

180

120

180

120

180

Rated current (A)

Lifting speed (m/min)

13.5

6.7

High

speed: 21

Low

speed: 4

High

speed: 13

Low

speed: 3

High

speed: 8

Low

speed: 3

High

speed: 20

Low

speed: 4

High

speed: 13.5

Low

speed: 3

High

speed: 6.4

Low

speed: 2

High

speed: 21

Low

speed: 4

High

speed: 13

Low

speed: 3

High

speed: 8

Low

speed: 3

High

speed: 20

Low

speed: 4

High

speed: 13.5

Low

speed: 3

Standard lift (m)

1.8

Push-button cord length: L (m)

2.5

Load chain diameter (mm)

Net weight (kg)

12.0

16.0

(21.5)*1

12.5

16.5

(21.5)*1

15.0

19.0

Min. headroom: C (mm)

315

330

520

315

330

520

945

960

Dimensions

(mm)

371

428

371

428

371

428

187

205

187

205

187

205

184

223

184

223

184

223

205

219

229

205

219

229

205

219

125

135

155

125

135

155

125

135

340

362

454

340

362

454

340

362

149

*1: these net weight at control voltage of 27V

Single-speed type

Dual speed-type

Dual-speed cylinder type

—7 —

Notes: (1) The power supply cable is 2mm² × 5m (3 conductors).

(2) Hoisting speed is the average value of wind-up and -down speed under related voltage, rated frequency, and rated load conditions. Speed

may differ by voltage and load conditions.

(3) Non-standard lengths of lift (load chain) and push-button cord of the single- and dual-speed types are also available upon request.

: NEVER use the hoist with power source voltage exceeds rated voltage by more

than 10%.

Additionally, these 3 types of electric chain hoists are available for normal voltage operation and low-voltage

(30V) operation. Further, these chain hoists can be used under the different voltages as shown below.

The lifting speed varies according to the actual power source voltage as shown in next page.

Relationship between power source voltage and lifting speed

Rated voltage

(V)

Actual power source voltage/

Operation voltage (V)

Lifting speed (m/min)

300w

600w

60kg

100kg

180kg

160kg

240kg

480kg

115

110/110

19.3

11.9

7.3

18.3

12.4

6.1

110/ 27.5

115/115

20.1

12.5

7.7

19.2

12.9

6.4

115/ 29

120/120

13.5

6.7

120/ 30

CAUTION

—8 —

3. PREPARATION AND CHECKING BEFORE USE

3-1. Packed Contents

Before using, make sure the following contents are packed:

Hoist unit (containing oil)

Chain container (including bolt, nut, and split pin for attaching to hoist unit)

Push-button cord (the dual-speed cylinder type is equipped with a curled cord and fastening belt.)

Load chain

Power supply cable

3-2. Preparation and Checking Before Use

The appearance and profile are as shown in the next;

Single-speed type

Hook latch

Top hook

Gear case

Controller cover

Power supply cable

(motor frame)

Drain plug

Push-button cord

Chain container

Load chain

Push-button switch

Cushion rubber

Hook latch

Bottom hook

Motor

Ce manuel convient aux modèles suivants

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