CRUZBIKE Silvio Manuel utilisateur



05/22/11SilvioAssemblyNotesV2.2(revisedheadstackpicture&notes.docPage1of9



CRUZBIKE Silvio Assembly

CRUZBIKESilvioAssembly ...................................................................................................1

Generalnotesonassembly.............................................................................................1

FrameAssembly .............................................................................................................. 1

Un‐boxandevaluatetheframeandmajorparts............................................................1

Preparation .................................................................................................................1

Group[1and8]:Fitthecushionsandprotectivestrip ...................................................2

Group[2and3]:PreparetheSeatStayassembly...........................................................3

Group[2‐3and1]:FittheRearTriangle .........................................................................4

Group[4]:PreparethePivotClampassembly ................................................................5

Group[1,6and4]FittheFork........................................................................................6

Group[5]:PreparetheBoomAssembly .........................................................................7

Group[7and5]FittheFrontTriangle ............................................................................8

FittingandAdjustment ...................................................................................................8

ProperInstallationofyourFrontDerailleuronyourSilvio .............................................8

SuspensionAdjustment ..................................................................................................9

Ridinginstructions...........................................................................................................9

CongratulationsonpurchasingaCruzbikeSilvio!Oursupportspecialistsarealways

availabletoassistyoushouldyouhavequestionsaboutassembling,adjustingor

ridingtheSilvio.Usesales@crubike.com.

General notes on assembly

ThegeneralorderofassemblyforSilvioisindicatedinthecontentstable.

ThisinstructionsetdescribesassemblyoftheSilvio451andSilvio559Cruzbikes.

Althoughthebikeshaveminordifferencesinspecification,assemblyisthesame.

WARNING

Ifyouareunsureaboutadjustingbrakesorgearingonabicycle,youshouldtake

yourSilviotoaprofessionalbicyclemechanicforadjustment.Improperlyadjusted

brakesordrivetraincomponentscouldcausesevereinjuryordeath.

Frame Assembly

AssemblingtheSilviocanbeeasierifyouhaveabikeworkstand,butthese

instructionsassumeyoudon’thaveone.Thebestplacetoclamptheframeisacross

thebottlecagebraze‐onsundertheseatpan.Besuretotightentheclamp

sufficientlythattheframewon’trotateoutoftheclamp.Toproperlyadjusttherear

brakes,youmayneedtoremovethebikefromtheworkstandtofreeuptherear

brakecable.

Un-box and evaluate the frame and major parts

TheSilvioFramesetcomesmostlyunassembled.Pleasetakethefollowingapproach

tocompletingtheassembly.TheseinstructionsmakereferencetotheSilvioParts

Diagram.

Preparation

Unpacktheitemsandunwrapthem,exceptfortubeprotectionwhichmaybe

retaineduntilthebikeisreadytoberidden.

Identifytheheadsetbearings,donotunpackthem.Ifthedetailsofaheadsetsare

newtoyou,twoofmanyusefullinksexplainingthemareSheldonBrown's

authoritativeglossaryandthisgeneraldescriptionwithdiagramsthatdescribethe

IntegratedHeadsetasfoundonSilvio.

SilvioAssemblyManual

05/22/11SilvioAssemblyNotesV2.2(revisedheadstackpicture&notes.docPage2of9



Identifythereare8Chainstayboltsetsusedforattachingthechainstays.Each

chainstayhastwoboltsetsateachend.



Layalltheitemsoutonalargeworkarea,inthesamearrangementasshownonthe

explodedviewsoftheSilvioPartsDiagramthatisincludedwithyourframesetand

verifythatyouhavethepartsastheyappear.

Onceyouhaveallthepartslaidout,begintheassembly.

Inthepartsnumbering,thefollowingabbreviationsareused:

SilvioSV;

ChainstayDropoutCSDO;FrontF;RearR;LeftL;RightR.Hence,

CSDORLisChainstayDropoutRearLeft;

FrontDeraileurFD;RearDerailleurRD.

Group [1 and 8]: Fit the cushions and protective strip

FitthevelcrostripstotheSeatBackandSeatPanandapplytheSeatCushions.





Fittheprotectiverubberstripstotheflangeoftheseat.Onecontinuouspiece

aroundtheseatbackandtwopieces,leftandrightfortheseatpan.Dothisfirstto

protecttheflangepaintworkwhiletheframeisbeingassembled.

SilvioAssemblyManual

05/22/11SilvioAssemblyNotesV2.2(revisedheadstackpicture&notes.docPage3of9



Group [2 and 3]: Prepare the Seat Stay assembly

BoltthetitaniumleafspringSV29EbetweenthetopoftheSeatStaySV30andthe

mountingplaceSV29Gwithfourbolts.SV29Gissquare,butwithroundedcorners.



BolttheRearCarboyokeChainstaytotheseatstaywith2Chainstaybolts,withthe

raisedareasoftheChainstayfacingup.



SilvioAssemblyManual

05/22/11SilvioAssemblyNotesV2.2(revisedheadstackpicture&notes.docPage4of9

Group [2-3 and 1]: Fit the Rear Triangle

ChecktherubberbootSV29PisinplaceontheMainFrame.



SlidetheheadoftheRearChainstayintothemountingslotSV28LontheMain

Frame,checkingthatthetitaniumspringalignswithpartSV28NontheMainFrame,



thenfit2Chainstaybolts;



thenfitthetitaniumspringtotheMainFrameusingSV29Fandfourbolts.

SilvioAssemblyManual

05/22/11SilvioAssemblyNotesV2.2(revisedheadstackpicture&notes.docPage5of9



Group [4]: Prepare the Pivot Clamp assembly

PlacethebushingsintothePivotClampFC20S,



thentaketheStemSleeveandconnectittothePivotClampwiththestainlesssteel

pinandbolts.



SilvioAssemblyManual

05/22/11SilvioAssemblyNotesV2.2(revisedheadstackpicture&notes.docPage6of9



Group [1, 6 and 4] Fit the Fork

Unwraptheheadsetandtakecaretokeepthemanypartsintheiroriginalsequence

andorientation!!!!Dividethesetofpartsbetweenthetwobearingsetstoseparate

themintothelowerandupperbearingsets.Setasidethecapandboltfromthe

upperbearingset.



Nowbuildthestack:slidethelowerbearingsetovertheforkneck(withthebearing

uppermost),notethelowertaperedcompressionringissilverandtheupperoneis

gold:

1.Upperdustcap

2.Thinwasher

3.Uppergoldcompressionring

4.Uppersealedbearingunit

5.Lowersealedbearingunit

6.Lowersilvercompressionring

7.shoulderoffork

Thelowersilvercompressionringwillbeatightfit

overtheshoulderofthefork.

slidetheforkneckthroughthemainframe:slidethe

upperbearingsetovertheforkneck(withthebearing

lowermost);

slideaspaceron,



slidethePivotClampon,finishwiththecapand

looselyfittheboltintothestarnutwhichisinsidethe

forkneck.

SilvioAssemblyManual

05/22/11SilvioAssemblyNotesV2.2(revisedheadstackpicture&notes.docPage7of9



GraduallytightenthebearingstackbeforetighteningthetwoPivotClampbolts.

Group [5]: Prepare the Boom Assembly

FittheBBRingClampsaroundtheBottomBracket.PlaceSV33LontheleftandSV33R

ontheright.ThismeanstheRingClampboltswillnotbevisiblefromthetop,butwill

beeasilyaccessiblefrombelow.Pressthemtogethertillthecastellatedsurfaces

mate.



PositiontheheadoftheFrontChainstayontheRingclampswithholesalignedand

withtheraisedareasoftheChainstayfacingup,thenplacetheplateSV33P

underneathandfitandtightenthetwochainstaybolts.Donotfitthecablerolleryet,

thisisbetterdonewhilethefrontderailleurcableisbeingfitted.



Identifythechainstaydropoutsasfollows.Bothhaveasmallgrooveonthetopinside

edge.Placethemtogetherwiththesmallgrooveadjacent.Thenplacethemoverthe

Forkdropoutsandnoticehowtheyfit,yetcanrotate.Now,identifythattheright

chainstaydropoutCSDOFRhasasecondaryrecessunderneathwhereitfitsoverthe

Forkdropout.ThisrecesstakestheRearDerailleurhangerSVRD,whichis

sandwichedinplace.TakeSVRDandfititinsideCSDOFR,withthelowersection

disposedtotheinside,thenplaceovertherighthandForkdropouttoidentifyhow

thepartsassemblewhenthefrontwheelislaterfitted.

Nowwiththeraisedareasofthechainstayontopfitthechainstaydropoutstothe

endsofthechainstayarmsusingthetworemainingchainstaybolts,andtighten.

SilvioAssemblyManual

05/22/11SilvioAssemblyNotesV2.2(revisedheadstackpicture&notes.docPage8of9

Group [7 and 5] Fit the Front Triangle

PasstheLongStemthroughtheStemSleeveandintotheMainBoom.Lightlytighten

both34.9mmclamps.TheLongStemisalsoreferredtoastheSlider.

InserttheRearDerailleurHanger,fittheChainstayDropoutsaroundtheforkand

passthelongskewerthrough.



Noteplacementofderailleurhangerasfollows:

1)theskewerpassesthroughthemountingeyeofthederailleurhanger

2)theeyeofthehangerissandwichedbetweentheouterChainStayDropOut

(CSDOR)andtheForkDropOut.

3)thebodyofthehangerisoffsettotheinside,towardsthecassette

Thedropoutsandderailleurhangerwilltightenupwhenawheelisinplace.Once

thisisidone,tightedthesetscrewontherearsurfaceoftheCSDORtopinchthe

derailleurhangerandkeepitinplace.

Fitting and Adjustment

Component Assembly

Allcomponentsshouldbeassembledaccordingtotheirmanufacturer'sinstructions.

ThefrontderailleurcableshouldlooparoundtheFDCableRoller.Ifusingastand,

placetheclamparoundtheLongStem,betweentheStemSleeveandMainBoom,

withthefrontofthebikeupsothatthebackofthebikehangsdownanddoesnot

swing.

Stem Sleeve

FormostriderstheStemSleeveshouldpointupfromitspivot,forverytallriders,it

mayfacedown.

Long Stem (Slider)

Formostriders,theLongStemwillallowsuitablehandlebarreachadjustment.For

shortriders,wheretheBBandhandlebarsareclosetogether,theLongStemmaynot

plungefarenoughintotheMainBoom.Inthiscase,reducethelengthoftheLong

Stembyupto2"/30mm.

Arm and Leg Adjustments

Onceassembled,pleasenotethefollowingcriticalprocedureforadjustingtheleg

lengthorarmreachonyournewSilvio:

1)loosentheBBringclampsSV33RandSV33Laroundthebottombracket.

2)releasethequickreleasefrontaxleskewer.

3)loosentheMainBoom34.9clampforlegadjustmentandortheStemSleeve34.9

clampforlegandarmreachadjustment.

4)adjustasrequired

5)re‐tightenthe34.9clamps.

6)re‐tightentheBBringclamps.

7)securethequickreleasefrontaxleskewer

8)sightalongtheFrontChainstaySV31toverifythatitisstraight,notheldina

curvedposition.

Proper Installation of your Front Derailleur on your Silvio

Thepurposeofthemultiplemountingpointsforthefrontderailleur(FD)istoallow

optimumfunctionofyourFDacrossarangeofriderx‐seams(leglengths).

Understandingchainstayangleisimportant.Thechainstayangleistheangleformed

bythechainstayandthemountingaxisofthefrontderailleur(seephoto).

SilvioAssemblyManual

05/22/11SilvioAssemblyNotesV2.2(revisedheadstackpicture&notes.docPage9of9



Thechainstayangledeterminestherelationshipbetweentheupperchainrunand

thefrontderailleur.Ondiamond‐framebikes,thisisafixedangledeterminedby

framegeometry,andmostderailleursaredesignedforthistobeintherangeof63

to66degrees.

Cruzbikeshaveadjustableboomstoallowfordifferentleglengths.Oneofthe

consequencesofthisisthatonaCruzbike,thechainstayanglevarieswithboom

adjustmentlength.Ifyouhaveshorterlegs,thiscancausethechainstayangletobe

veryopen(larger),andthiscausestherear"bridge"ofthederailleurcagetodragthe

chainwhenthesmallestchainringisbeingused.

Tocompensate,weallowforseveraldifferentFDattachmentpointstorestorethe

chainstayangletoascloseto66degreesaspossible,thusputtingtheFDinthe

configurationforwhichitwasdesigned.

Whenyousetupyourbike,youshouldusethehighestFDattachmentpointthatwill

allowyourFDtoclearthechaininthelowestgear,andthechainstayangleshouldbe

closeto66degrees.Wesuggestyoutrythefollowingsettingsfirst:

X-seam less than 40 inches Æuse 4th (bottom) row

X-seam 40 to 42 inches Æuse 3rd row

X-seam 42 to 44 inches Æuse 2rd row

X-seam greater than 44 inches Æuse 1st (top) row

Wheneveranyadjustmentsaremadetotheleglength,whetherdirectlybytheMain

Boom34.9clamporindirectlybytheStemSleeve34.9clamp,repeatstep8to

ensurethechainstayisinastraight'relaxed'position.Failuretodosomayresultin

damagetotheFrontChainstay.

Suspension Adjustment

TheSilvioisequippedwithanairheadsuspensionforkandcomeswithahigh

pressuresuspensionpumpthatcansupplyhighpressuresinverysmallvolumesin

incrementsofabout5psi.Toadjustthepressure,connectthehosetothevalveusing

thebarrelnutattheend.Oncethepressureisright,firstunscrewtheHOSEoutof

thisbarrelnutabout5mm,itwon'tdetachbutwillreleasethepumpsidepressure

whileallowingthevalvetoclosewithoutadropinpressureintheairheadunit.Then,

disconnectthebarrelnutfromthevalve.Theworkingrangefortheairheadis50to

200psi.Travelis40mm(justover1.5").Adjusttheairpressuresothatthesagis

about20%oftravel,orabout8mm,(about5/16").Startatabout150psi.While

sittingonthebikewiththebrakeson,rockbackandforthalittletosetthesag.At

thissetting,therubbercovershouldbejustslightlydeformed.Monitortheair

regularly,justasyoudoatire.

Checksbeforeriding,especiallyafterlegorarmreachadjustmentshavebeenmade

1)AllChainstayboltsaretight

2)FrontChainstayisstraight,notheldinacurvedposition

2)RingClampboltsaretight

3)Otherchecksasusualforaroadbike

Riding instructions

Itisimperativethatyouconsultthecruzbikeownersmanualforinstructionsonhow

tolearntoride.Contactusimmediatelyifyoudonothavethismanual.

Youarenowreadyforyourfirstride.Enjoy!

Table des matières

Manuels Accessoires pour vélos populaires d'autres marques

Sigma

Sigma BC 16.16 Manuel utilisateur

Playcore

Playcore Dero Setbacks Manuel utilisateur

VDO Cyclecomputing

VDO Cyclecomputing x3dw Manuel utilisateur

Cateye

Cateye RAPID X2 Manuel utilisateur

buratti meccanica

buratti meccanica Clorofilla Trail Manuel utilisateur

Shimano

Shimano SG-8R20 Mode d'emploi

BOB

BOB YAK Manuel utilisateur

APLIC

APLIC 303303/20190717TW012 Manuel utilisateur

SRAM

SRAM AXS BlipBox Manuel utilisateur

Garmin

Garmin EDGE 500 Manuel utilisateur

Shimano

Shimano FD-RX810 Manuel utilisateur

Cateye

Cateye V2C - Manuel d'instructions

KMART

KMART 43115907 Manuel utilisateur

SIGMA SPORT

SIGMA SPORT Buster 2000 Manuel utilisateur

NVO Components

NVO Components STEM Manuel utilisateur

DAXYS

DAXYS BP188 Manuel utilisateur

XLC

XLC BV-W17 Manuel utilisateur

Deda Elementi

Deda Elementi SUPERBOX Manuel utilisateur