CRL 2200RP Manuel utilisateur
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CRL/S MACA BELT SANDER
M DELS 2200RP and AU22
F R 4" X 106" SANDING BELTS
PERATING INSTRUCTI NS
(starting with Serial No. 67983)
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CRL/S MACA BELT SANDER
M DEL 2200RP and AU22
Page 1
INTRODUCTION
Your new CRL/SOMACA Belt Sander was developed and improved through the years until it can now be called the finest piece of equipment available
in its price range. The machine incorporates many fine features such as a direct drive, 1 H.P. motor, a gas cylinder-tensioned upper pulley, safety shield,
totally sealed ball bearings eliminating weekly lubrication, and a unique, rust-proof, thick-walled HDPE (High Density Polyethylene) water tank.
Like any good machine, it will give best results if it is properly cared for. It is not necessary to pamper this equipment, but reasonable maintenance will
increase the machine’s life.
We put sealed bearings in our machines because we found that most shops do not take the time to grease the bearings on a routine basis. However,
even sealed bearings do sometimes go bad, and should be inspected on a weekly basis for noise or rough spots. Scrubbing the machine occasionally
will prevent glass and sludge build-up, and any areas where rust is starting to show should be scraped, primed, and repainted to get the maximum life out
of the machine.
The instructions on the following pages will guide you through the initial setup, maintenance, and replacement of parts on your machine. Should you
run into any problem or procedure you do not understand, please feel free to call our toll free number (800) 421-6144, and we will be glad to help you.
Parts and expert advice can also be obtained directly from the Sommer & Maca Machinery Division at (866) 583-1377. International: (773) 242-2871.
BELT SANDER SET UP
UNCRATING THE MACHINE
Remove the shipping cover and inspect for any damage. If you find any part of your machine has freight damage, save all shipping material and
call the delivering carrier immediately. Tell them you want to file a damage claim and have them send out an inspector. If everything is okay, completely
remove the shipping crate, including the wooden base.
SETTING UP THE BELT SANDER
1. Position the sander in your desired location. For best results, the sander should be level and secured to the floor with anchors, fastened through the
holes provided in the sander base.
2. With the belt sander switch in the OFF position, plug the sander into a 110 volt, single phase, 60 cycle grounded outlet. NOTE: A ground plug is
provided for your safety. PLEASE DO NOT ALTER IT IN ANY WAY. Now turn the switch on to see if the motor will run. If it does, go to the next step.
If it does not run, check all electrical connections and try again. If you still have a problem, please call us before going any further.
3. Unplug the sander before going any further. Now you can connect the sander to your city water supply, using copper tubing and a 1/4" NPT
(National Pipe Thread) male connection to the 1/4" NPT female connection in the electric water valve (Photo 1 on Page 4). Note the “flow direction”
marked on the valve with an arrow. Turn the water on and check for leaks. Position a bucket or pan under the drain pipe on the machine, or connect
a hose for discharging into a flume or other device to allow sediment to settle and water to drain off. NOTE: If drained into a sewer, abrasive sand
grindings may accumulate and plug the drain.
4. Plug the machine in again. Be sure the manual water flow control valve (after the electric water valve) has the handle turned in the direction the water
is flowing; this is the OPEN position. Turn the switch ON and the water will begin to spray. The spray pattern on the sander is not adjustable. If the
spray pattern decreases or changes, remove and clean the spray nozzle. The manual water flow control valve (Photo 1 on Page 4) can be adjusted to
reduce the water flow. Do not use any more water than needed to keep the belt wet. Turn the machine OFF. Unplug the sander and go to the next step.
5. Pull the handle to open the side door. Now install a belt over the top and bottom pulley by pulling down on the black handle on the tensioner
mechanism. Be sure the belt is not wrapped over the water nozzle.
NOTE: When grinding glass, only “wet or dry” belts with silicon carbide grain should be used. They come with two types of splices:
overlapping or butt splices. Butt splices can be run in either direction (such as CRL’s finger splice). Overlapping splices can be run only in
the direction indicated by arrows on the inside of the belt. The most common way to put lapped spliced belts on a belt sander is to put the
belt over the pulleys so you can see the arrow pointing up on the back side of the belt. This will give you the proper rotation.
6. With the sander still unplugged, pull the belt by hand through several cycles to adjust the tracking mechanism. Do this as follows: On the left side of
the tensioner assembly (as viewed from the side of the sander) is a black metal, star shaped knob. By turning this knob clockwise you will move the
belt to the right. By turning this knob counterclockwise you will move the belt to the left. Turn this knob until you have adjusted the belt so it will stay in
the middle of both pulleys when pulling the belt by hand.
7. Now plug the machine back in, turn the switch ON, and perform the fine tracking adjustments. The goal is to have the belt track in the middle of both
the upper and lower pulleys. If the contact roller does not match up with the belt at this time, loosen the Square Head Screws in the Platen Bracket
and tap the Roller Platen shaft until it aligns even with the belt, then tighten the screws.
8. The belt tension on the 2200RP is not adjustable, and is controlled by the gas cylinder on the tensioner. No adjustment is needed, and the cylinder is
available as a replacement part should the tension ever become too weak.
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CRL/S MACA BELT SANDER
M DEL 2200RP and AU22
Page 2
NOTE: After a year or two of continued machine use, the pulleys will wear and need to be replaced or have a new crown
machined in them. This is usually evident when you cannot get the belt to track and pulley adjustment will not correct the
tracking. To check this, lay a straight edge across the pulley. A new pulley will have a noticeable hump or crown in the middle
of it. A worn-out pulley will be flat or even have a valley in its center. If the pulley is worn, a one degree crown should be
remachined into the surface or the pulley should be replaced with a new one.
Precautions:
1. Do not allow hands to come in contact with the belt while it is moving.
2. Be sure safety shield is properly positioned.
3. Do not overload your shop electrical circuits. Be sure wiring is adequate.
4. Be sure your service plug has grounding provisions to be sure the belt sander is grounded at all times.
GENERAL GUIDELINES
USING THE BELT SANDER
The application of the glass and the choice of belt grits are largely a matter of the individual operator’s preference, but the following procedures are
submitted as a guide for general work.
To obtain a round or pencil edge, use a coarse grit belt and lightly bevel the sharp edges left from cutting by running or swiping glass quickly across the
belt. This helps to reduce chipping the glass during succeeding grinding. Draw the glass slowly across the unsupported area of the belt above the platen,
and at the same time tilt the glass up and down until the desired contour is obtained. Finish the edge on a smoothing belt and then polish if desired.
For a flat, seamed edge, use a belt of medium grit and lightly bevel the edges as above. Next, grind the entire edge flat by applying the glass squarely
to the platen. Change to a finishing or smoothing grit and go over the flat edge again, then seam both sides of the glass by tilting it about 45° and running
it across the belt on the platen.
Rough grinding can be done by using abrasive belts in grit sizes 40, 60, 80, and 120. Belts of 150, 180, 220 and 280 grits are for smoothing; grits 320
and 400 for satin finishing; 600 grit and cork belts are for extra high polishing.
LUBRICATION
The only bearings on the sander that require lubrication are the motor bearings. On each end of the motor is a grease fitting for applying lubrication.
Time interval: Every six months. NOTE: Apply grease sparingly as overly greased bearings
can create seal failure and eventually cause bearing failure.
Type of grease: CRL Cat.No.WL14 No.2 lithium base grease.
Use CRL Cat.No.1200 Metal Lube weekly on the front rest roller axles.
HOW TO REMOVE AND REPLACE THE ELECTRIC WATER VALVE
1. Unplug the machine power supply.
2. Turn off city water supply to the machine and disconnect the water supply line from the valve (see Photo 1 on Page 4).
3. Disconnect the water line from the valve to the nozzle by pushing up on the quick-connect collar and pulling down on the plastic water line.
4. Open the switchbox and disconnect the two gray wires; one from the switch and one from the taped wire (yellow) connection in the box.
5. On the back of the switch box, rotate the lock ring clockwise (as viewed from the back) with a screwdriver. This will allow the valve to be removed.
6. Unscrew the complete valve assembly from the switchbox. Remove the shut-off valve and quick-connect fitting from the old valve and, using thread
sealer, install it into the “OUT” side of the new valve (the “OUT” side is indicated by the small arrow on the side of the valve, see Photo 2 on Page 4).
7. Feed the two gray wires from the new valve into the switchbox and screw the valve onto the fitting. Tighten the lock ring by turning it counterclock-
wise against the valve. DO NOT OVERTIGHTEN.
IMPORTANT: Be sure that the valve is situated as shown in Photo 1 on Page 4, with the arrow on the brass fitting pointing down. The quick-connect
fitting should be pointing down. The brass fitting on the valve will rotate 360˚ to allow it to be set in this position.
8. Connect the nozzle water tube by pushing it into the quick-connect fitting.
9. Inside the switchbox, connect the gray wires; one to the switch and the other to the wired connection with the yellow wire. Be sure to wrap the wire
connection with electrical tape.
10. Connect the city water supply and replace the cover to the switch box. Plug in the machine power supply.
11. Turn on city water supply. Turn on the machine and check for leaks. Check that there is water spraying from the nozzle.
12. Make sure the nozzle is NOT spraying when the power is shut off, and make a final check for leaks on all connections.
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CRL/S MACA BELT SANDER
M DEL 2200RP and AU22
Page 3
Remove and Install Motor
NOTE: This is a straight-forward job that requires a basic knowledge of electrical wiring. If you do not feel confident in your ability to connect
wires, have a qualified electrician change the motor for you.
1. Unplug the machine, turn off the water supply, and remove the sanding belt.
2. Before removing the bottom pulley, measure the distance from the back side of the pulley to the side of the tank (Photo 4, Page 4). Record this
measurement so you can replace the pulley at this same distance. This will help keep the belt alignment to original specs.
3. Loosen two set screws on the pulley with a long 5/32” Hex/Allen wrench. These can be accessed through the two holes in the pulley. Remove the pulley.
4. Disconnect the wiring from the motor by removing four screws and the rectangular cover from the motor electrical junction box.
5. Remove the plastic tape insulation from the wire connections.
6. Disconnect the green ground wire from the green ground screw in the junction box.
7. Disconnect the groups of wires and keep the screws and nuts used to secure the new connections. Make a wiring diagram to show how the wires
are connected. For 110V AC connections, the wires are grouped : #1 Blue, #3 Orange, #5 Black together, #2 White, #4 Yellow, #8 Red together. (For
NOTE: AU versions/240 V AC, wire groups are: #2 White, #3 Orange and #5 Black together, #8 Red, #4 Yellow together, and Blue alone to Brown.
See 240V wiring diagram on page 9)
8. There will be three power wires plus a green ground wire coming from the power line in. Mark which motor wire group each one connects to for rewiring.
9. With the power wires disconnected from the motor wiring, the power cable can be disconnected from the junction box.
10. The four bolts holding the motor to the machine can now be loosened.
11. The motor itself weighs about 40 lbs (18 kg). Use a small jack or have a helper hold the motor up while the bolts are loosened. Slowly pull the motor
from the machine.
12. Align the new motor with the bolts. Tighten the bolts from inside the tank.
13. The new motor will need to have ring lugs installed on all six wires. If you are not comfortable doing this part of the operation, have a qualified
electrician complete the job.
14. Install solderless ring terminals (lugs) on the motor wires, reconnect the power cord to the junction box, and connect the power cord wires as they
were previously installed with screws and nuts (see step #7 above). Tape all connections securely with electrical tape.
15. Reconnect the green ground wire and replace the junction box cover. Plug in the power cord and check for motor operation. The motor should turn
counterclockwise as viewed from the shaft end in the tank.
16. After motor operation is confirmed. UNPLUG the power cord, apply a small amount of light grease to the motor shaft to prevent rust, and replace the
lower pulley and the sanding belt. Remember to refer to the “pulley to tank” measurement that was made in step #2. The water supply can now be
turned back on.
17. Turn the belt through two complete rotations by hand and check the alignment. Adjust as needed to make the belt track straight on all three wheels.
Remove and Replace Sanding Belt, Upper and Lower Pulleys, and Roller Platen
Always UNPLUG the machine before doing ANY work on it. The sanding belt should be removed before attempting any work on Pulleys or the
Roller Platen.
Sanding Belt
The sanding belts are easy to replace. With the belt door on the right side of the machine open, firmly pull down on the black tensioner handle.
This will allow the belt to be removed from the top pulley and then from the lower pulley. Belt installation is just as simple. Hold the belt with one hand,
gripping the middle, and loop the bottom of the belt around the lower pulley. Make sure that the belt is not between the water spray nozzle and the tank
side. Slide one side of the belt over the platen roller and pull down on the tensioner handle. This will allow you to put the top of the belt over the top pulley.
Check that the nozzle is not hooked on the belt and pull the belt through two complete rotations to check the tracking.
Lower Pulley
Before removing the lower pulley, measure and record the distance from the back edge of the pulley (closest to the motor) to the side of the tank, as
shown in Photo 4 on Page 4. The Lower Pulley is removed by first removing the sanding belt and then removing two set screws, accessed through two
holes in the pulley, with a 5/32” Hex/Allen wrench (Photo 5, Page 4).
Upper Pulley
The Upper Pulley is mounted on a shaft with two sealed bearings and lock rings. It is recommended that the pulley, shaft, and bearings be replaced as
a unit. Loosen the two square head screws on the pulley shaft support on the tensioner (Photo 3, Page 4). Slide the shaft out toward the pulley.
Lightly coat the new shaft with grease and insert the new shaft and pulley into the support with the end of the shaft protruding about 1/16" past the end of
the support. (Photo 3, Page 4) Tighten the square head screws. On older machines you may need a wood or plastic hammer to tap the shaft out. Do not
hit the pulley itself with anything.
Roller Platen
The Roller Platen is made as an assembly with the roller, two sealed bearings, and the shaft. It is best to measure and record the distance from the
inside edge of the roller to the bracket (Photo 6, Page 4) so the new Roller Platen can be placed close to the same position.
To replace the Roller Platen, remove the sanding belt, then loosen two square head set screws on the Roller Platen bracket (Photo 6, Page 4), and
remove the assembly. Fit the new assembly at the same distance from the bracket as the old Platen, then tighten the two set screws. Replace the belt,
turn on the machine and check that the platen and belt are running true.
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CRL/S MACA BELT SANDER
M DEL 2200RP and AU22
Page 4
ROLLER PLATEN, UPPER PULLEY, SHAFT AND BEARINGS
For ease of maintenance and durability, the Roller Platen and Top Pulley Assemblies are supplied as one-piece assemblies. Replacing the bearings or
shaft alone requires a press and an experienced operator. Because the roller platen, top crowned pulley itself, and the bearings are some of the few parts
of the 2200RP that may need replacement, they are sold as unit assemblies. These assemblies can be replaced quickly with simple hand tools by following
the instructions on Page 3 of this manual. Assistance with any maintenance operation on the 2200RP is avaliable by calling the CRL/Sommer & Maca
Machinery Division at (866) 583-1377. Parts can be ordered online at: crlaurence.com
Photo 1. Electric Water Solenoid, Valve and
Quick-Connect Fitting. Connect water supply
at “A” -1/4" NPT. Water Flow Control Valve
“H” can be used to regulate water spray.
Photo 4. Measure Pulley to tank distance
“D” before removing Lower Pulley.
Photo 5. Loosen two set screws on the
Lower Pulley with a 5/32" Hex/Allen wrench.
Holes in the Pulley “E” line up with the two
set screws.
Photo 6. Measure Pulley to bracket
clearance “F” before removing the Roller
Platen. Loosen two Square Head screws
“G” to remove the Roller Platen.
Photo 2. Electric Water Solenoid showing
flow direction arrow “B” on fitting.
Photo 3. Square Head Screws “C” holding
the Upper Pulley Shaft “ ”. Loosen these
to remove the Upper Pulley Assembly.
AB
C
J
H
DE
F
G
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Page 5
REF. UAN. CAT. NO. DESCRIPTION
11 39912400 FRAME, WELDMENT, 2200RP
21 330013 TENSIONER ASSEMBLY
3 1 330007 AD USTMENT KNOB
4 1 330014 TENSIONER MOUNTING KIT
51 2200110VMTR MOTOR, 1 HP, 110/220V, 50/60 HZ, 1800 RPM
6 1 2200802 TANK, WATER BUCKET, MOLDED
7 1 2200803 TANK DRAIN FITTING
8 6 ft. 75343C PROTECTIVE TRIM, 1/4", QUICKEDGE (1.83m)
91 3300SS EYESHIELD
10 1 330012 TENSIONER, GAS CYLINDER
11 2 45025760 M6 x 45mm SOCKET HEAD CAP SCREW
12 2 46902061 SPACER, 1/2 OD x 1/4 ID x 15/16
13 1 2622028 LOWER PULLEY
14 1 330010 ROLLER PLATEN ASSEMBLY
15 1 330011 UPPER PULLEY ASSEMBLY
16 1 330015 SET, WHEELS, BOLTS AND NUTS
17 1 46104650 PHENOLIC TWO ARM THREADED KNOB
18 1 46902390 PLUG, 1-3/4" SQUARE, TUBE, POLY, BLACK
19 1 46902380 1-1/4" SQUARE CAP, SMOOTH, BLACK
20 1 11428010 CORD, PLUG SET, 8 FT. USA
20 (alt) 1 41427110 CORD, PLUG SET, 8 FT. AU
21 1 11401670 CORD GRIP FITTING
22 1 41420280 TOGGLE SWITCH
23 1 36957501 UNCTION BOX
24 1 37028601 ELECTRICAL CONTROL BOX COVER
25 1 41900630 SOLENOID VALVE
26 1 42053492 BALL VALVE, 1/4NPT
27 1 46104660 14 LB PULL MAGNET, ADHESIVE BACKED
28 2 42101880 QUICK CONNECT FITTING, 3/8"
29 30" 49900020 TUBING, 3/8" OD x 30", BLACK (2.4m)
30 1 45113672 FLAT WASHER 1/2"
31 1 12028614 BRASS COUPLING, FULL, 1/4"
32 1 42001614 BRASS NIPPLE, 1/4" x 1-1/2
33 1 42011014 BRASS ELBOW, 1/4", 90°
34 1 12012014 BRASS STREET ELBOW, 1/4", 90°
35 1 42201953 BRASS NOZZLE
36 2 41400550 STRAIGHT CONNECTOR, 3/8", BLACK NYLON
37 2.5ft. 23600590 CONDUIT, 3/8" PVC, BLACK
38 2 45001890 ROUND HEAD SCREW, ,0-24 x 5/8"
39 1 15000260 HEX HEAD CAP SCREW, 5/16"-18 x 1/2"
40 2 15000050 HEX HEAD CAP SCREW, 5/16"-18 x 1"
41 4 45113510 WASHER, 5/16"
42 2 15110360 LOCK WASHER, 5/16"
43 2 15100101 NUT, 5/16"-18
44 4 15000560 HEX HEAD CAP SCREW, 3/8"-16 x 1.25"
45 4 15113950 WASHER, 3/8"
46 4 15110371 LOCK WASHER, 3/8"
47 1 11402651 CONDUIT NIPPLE, 1/2" x 1"
48 2 11403450 CONDUIT LOCKNUT, 1/2"
49 1 39912600 OVERSPRAY GUARD
50 8 41423210 TERM FORM, 18-14 GA 10 STD INSULATED
51 13 41422540 TERM RING, 14-16 GA, 8 STD NON-INSULATED
52 2 45100053 BRASS HEX NUT, 10-24,
53 2 15018443 BRASS SCREW, RH SLOTTED, 10-24 x 1/4"
54 1 42700012 EAGLE NAMEPLATE, 4-1/2 x 5-1/2 ALUM, SOMACA
55 1 37965400 CAUTION PLATE
Minimum order for all parts is one each.
34 30 31 32 33
35
28
26
29
REPLACEMENT PARTS FOR THE 2200RP BELT SANDER
CRL/S MACA BELT SANDER
M DEL 2200RP
22
24
21
36
37
20
20 ALT
3
2
4
23
7
REF. NUMBERS REFER TO DRAWINGS ON PAGE 6
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Page 6
CRL/S MACA BELT SANDER
M DEL 2200RP
REPLACEMENT PARTS DIAGRAM FOR THE 2200RP BELT SANDER
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CRL/S MACA BELT SANDER
M DEL 2200RP and AU22
Page 7
REPLACEMENT PARTS FOR THE 2200RP BELT SANDER
Typical se of Different Grits Available and Results of Their se
CAT.NO. GRIT
CRL4X10636X 36X
CRL4X10640X 40X
CRL4X10650X 50X
CRL4X10660X 60X
CRL4X10680X 80X
CRL4X106100X 100X
CRL4X106120X 120X
CRL4X106150X 150X
CRL4X106180X 180X
CRL4X106220X 220X
CRL4X106320X 320X
CRL4X106400X 400X
CRL4X106600X 600X
CRL4X106CORK POLISH
Five belts per box, except cork, which has two
GRIT TYPE APPLICATION EXAMPLE
60X Extra Rough For removing glass fast Mitered edge
80X Rough For quick contouring Auto glass edge
120X Smooth For seaming and polishing Desk top edge
220X Extra Smooth For fine frosted finish Step used before 400X belt
400X Fine For satin finish Finest opaque edge
CAT. NO. DESCRIPTION
330011 pper Pulley Assembly
CAT. NO. DESCRIPTION
330015 Set of 5 Wheels and Bolts for Guide Bar
CAT. NO. DESCRIPTION
330012 Tensioner Gas Cylinder
CAT. NO. DESCRIPTION
2200110VMTR 1 HP Motor
CAT. NO. DESCRIPTION
41900630 Water Solenoid Valve
42201953 Water Spray Nozzle
Minimum order for all parts is one each.
CAT. NO. DESCRIPTION
2622028 Lower Pulley
CAT. NO. DESCRIPTION
330010 Roller Platen Assembly
CRL 4" x 106"
Wet or Dry Abrasive Belts
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CRL/S MACA BELT SANDER
M DEL 2200RP and AU22
Page 8
crlaurence.com • Toll Free (800) 421-6144 • Fax (800) 262-3299
CRL Glass Machinery • (866) 583-1377 • Fax (866) 584-9722 Int. Phone: (773) 242-2871
CALL TOLL FREE ANYWHERE IN THE U.S. AND CANADA • ALL PRODUCTS F.O.B. NEAREST WAREHOUSE
CRL/S MACA BELT SANDER
M DEL 2200RP and AU22
Page 9
ACCESSORIES FOR CRL/SOMACA 2200RP BELT SANDER
CRL Universal “One-Man” Movable
Glass Table
• Makes it Possible for One Person to
Sand Large Pieces of Glass
• Fits Any Make pright Belt Sander
(Table Shown in Front of 2200RP Sander)
One person can sand large pieces of glass without having
to support the weight of the glass by using this CRL Universal
“One-Man” Movable Glass Table. It rolls on a support rail in
front of the sander, so the operator controls the amount of
pressure the glass applies against the belt. The table top is
carpeted, and has four pop-up ball casters, allowing easy glass
rotation. All sides can then be sanded without having to lift the
glass. The legs are adjustable to allow use with any upright belt
sander. Table Guide Rail is 156" (3.96 m) long; Table Top is 36"
x 60" (914 x 1524 mm). Minimum order is one each.
CAT. NO. 3LTRT
Legs Adjust to Fit Any Belt Machine
CRL Belt Guard Safety Shields for the 2200RP Upright Belt
Sanders protect your face and eyes from flying debris, giving you
an added degree of safety. The 2200SS is standard equipment on
early 2200RP Sanders up to Serial Number 67982. It can also be
retro-fitted on older 2200RP Sanders. The 3300SS is standard on
the 2200RP machines starting with Serial Number 67983. This is a
safety attachment no shop should be without. Minimum order is
one each.
CAT. NO. 2200SS Fits 2200RP Machines up to serial no. 67982
CAT. NO. 3300SS Fits 2200RP Machines starting with serial no. 67983
CRL Platens that fit on the 2200RP can be inserted
into the platen mount and tightened just like the Roller
Platen. The BP2001 Bar Platen will produce a slightly
rounded edge. The FP2002 Flat Platen will work best
when flat edges are desired.
Minimum order is one each.
CAT. NO. BP2001 Bar Platen
CAT. NO. FP2002 Flat Platen
CRL Belt Guard Safety Shields
CAT. NO. 2200SS CAT. NO. 3300SS
CRL Platens
CAT. NO. FP2002CAT. NO. BP2001
Ce manuel convient aux modèles suivants
1
Table des matières
Autres manuels CRL Sander
