Cressi ELLIPSE BLACK 2 STAGE Manuel utilisateur

ELLIPSE BLACK/OCTOPUS 2nd STAGE

Jannuary 2008 - Rev. ELLBK/1

Ed. B / 09

2nd STAGE ELLIPSE BLACK/OCTOPUS

Jannuary 2008 - Rev. ELLBK/1 - Ed. B / 09

Service and Repair Operative Manual

647

ELLIPSE BLACK/OCTOPUS 2nd Stage

ELLIPSE BLACK/OCTOPUS 2nd STAGE

Service and Repair Operative Manual

JANNUARY2008-REV.ELLBK/1-ED.B/09

648

This manual is restricted to Authorized Centers Cressi sub. Repair, maintenance, overhaul, calibration and any other intervention made to the dispensers must be made exclusively by trained

personnel of the Authorized Centers Cressi sub. Cressi sub accepts no responsibility for actions on the dispensers carried out by an authorized and speciﬁcally trained by the same Cressi sub.

WARNING!

• This manual is intended for use by expert technicians who should attend or have already received training

in equipment repairs and maintenance from Cressi-sub.

• Avoid performing maintenance and/or repair operations on the equipment without the proper training required

to conduct these operations.

• Users must never perform maintenance themselves; all maintenance must be performed EXCLUSIVELY

by an authorized Cressi-Sub center.

• If the information provided in this document is unclear or not fully intelligible, please contact Cressi-sub before

proceeding with any disassembly or maintenance procedures.

• Before proceeding, Cressi-sub recommends that you read the following document carefully to familiarize yourself with

all the tools and techniques needed to perform proper equipment maintenance and/or repair.

• Use this document as a guide during the various steps of maintaining and/or repairing the equipment.

• All operations must be done strictly in the order provided in this document.

Failure to do so could cause the equipment to function poorly, or worse, result in an accident.

ELLIPSE BLACK/OCTOPUS 2nd STAGE

ELLIPSE BLACK/OCTOPUS 2nd Stage

Service and Repair Operative Manual

This manual is restricted to Authorized Centers Cressi sub. Repair, maintenance, overhaul, calibration and any other intervention made to the dispensers must be made exclusively by trained

personnel of the Authorized Centers Cressi sub. Cressi sub accepts no responsibility for actions on the dispensers carried out by an authorized and speciﬁcally trained by the same Cressi sub.

JANNUARY2008-REV.ELLBK/1-ED.B/09

649

WARNING!

• To prevent any assembly errors when performing maintenance and/or repairs, we recommend using all

the replacement parts provided by Cressi-Sub in every operation.

• Pay special attention to the recommendations provided in the margin of the ﬁgures that show the various sequences of

equipment maintenance and/or repair in order to avoid any problems that could result in an accident.

• The document below in no way replaces the equipment’s instruction manual.

• According to the European Standard, the procedures described in this document are pertinent to and intended only

for the disassembly, maintenance, and assembly of equipment meant for use with air (21% oxygen, 79% nitrogen -

EEC Countries Only).

• Further information about of lubrication and cleaning of components are shown within the professional area on www.

cressi.com website.

• The instructions provided in this document are based on information referring to the most update equipment available

before printing. This document was created on the knowledge of the state of the art of the equipment during creation

of this documentation. Cressi Sub reserves the right to make changes at any time.

Pos Cod Pos Cod

1 HZ810096 20 HZ810080*

ELLIPSE

2nd STAGES

(HZ 810067)

Annual

Replacement

Kit

2 HZ810095*21k HZ810079*

3 HZ810094 22 HZ810078

4 HZ810093 23k HZ810077*

5 HZ810092*24 HZ810076*

6 HZ742013*25 HZ810075

7 HZ810091 26 HZ782097*

8 HZ810090*27 HZ810073

9k HZ810089*28 HZ810072

10 HZ730207 29 HZ810063

11k HZ810088*29 HZ810065

12 HZ810087 30 HZ810064

13 HZ810086*31 HZ810069

14 HZ810085 32k HZ810068

15k HZ746094*33 HZ790094

16 HZ810084 34 HZ730202

17 HZ810083 35k HZ810067*

18 HZ810082 36k HZ790094

19 HZ810081*

HZXXXXXX* Contenuto nel kit revisione e non disponibile

singolarmente. / Only available in maintenance kit; not available

individually./ HZXXXXXX non disponibile not available..

Ed/Issue A/08

N°Tav./Rev. ELLBK/1

ELLIPSE BLACK/OCTOPUS 2nd STAGE

Service and Repair Operative Manual

JANNUARY2008-REV.ELLBK/1-ED.B/09

650

This manual is restricted to Authorized Centers Cressi sub. Repair, maintenance, overhaul, calibration and any other intervention made to the dispensers must be made exclusively by trained

personnel of the Authorized Centers Cressi sub. Cressi sub accepts no responsibility for actions on the dispensers carried out by an authorized and speciﬁcally trained by the same Cressi sub.

Spare parts

2* 3 4 5*

26*272829 30 31 32k

35k*

9k 11k* 13* 14 15k* 16 17 18 19* 20* 21k 22

23k

24*

10 1287 33 36k34

Spare Parts Catalog - Catalogo Ricambi - Ersatzteilkatalog - Catalogue des Pièces Détachées

ELLIPSE BLACK/OCTOPUS 2nd STAGE

SPC20151128A

ELLIPSE BLACK/OCTOPUS 2nd STAGE

Pag. 5

Service and Repair Operative Manual

Jannuary 2008 - Rev. ELLBK/1 - Ed. B / 09

This manual is restricted to Authorized Centers Cressi sub. Repair, maintenance, overhaul, calibration and any other intervention made to the dispensers must be made exclusively by trained personnel of the Authorized Centers

Cressi sub. Cressi sub accepts no responsibility for actions on the dispensers carried out by an authorized and speciﬁcally trained by the same Cressi sub.

Ellipse Black/Octopus Cod. N° 810067

Annual Replacement Kit Chart

Go back to

Use only original

Cressi-sub spare parts

Note: Cressi-sub recommend a full maintenance of the regulator

at least once a year or more in case of intensive use.

      

1 Injector

HZ 780076

HZ 810095 HZ780059 HZ820054

XS COMPACT PRO/XS COMPACT

2nd

STAGE (HZ 780060) ANNUAL REPLACEMENT KIT CHART

O-RING Reference Table

SPARE PARTS Reference Table

HZ 782097 HZ 810080

HZ820069

      

 

1 Exhaust Valve

HZ 810074

1 Poppet LP Seat

HZ 820055

1 Adjustment Knob Clip

(Master-Ellipse Balanced Only) HZ 820065

1 Adjustment Knob Insert

(Ellipse Balanced Only) HZ 820064

(Master Ellipse Balanced Only)

HZ 820060 HZ 810095

HZ 820051 HZ 820059

HZ 820054

MASTER-GALAXY-ELLIPSE BALANCED (HZ 820080) ANNUAL REPLACEMENT KIT CHART

O-RING Reference Table

SPARE PARTS Reference Table

HZ 820069 HZ 820062 HZ 820057

      

ELLIPSE BLACK/OCTOPUS 2nd STAGE

ELLIPSE BLACK/OCTOPUS 2nd Stage

Service and Repair Operative Manual

This manual is restricted to Authorized Centers Cressi sub. Repair, maintenance, overhaul, calibration and any other intervention made to the dispensers must be made exclusively by trained

personnel of the Authorized Centers Cressi sub. Cressi sub accepts no responsibility for actions on the dispensers carried out by an authorized and speciﬁcally trained by the same Cressi sub.

JANNUARY2008-REV.ELLBK/1-ED.B/09

651

Go back to

Use only original

Cressi-sub spare parts

Note: Cressi-sub recommend a full maintenance of the regulator

at least once a year or more in case of intensive use.

      

1 Injector

HZ 780076

HZ 810095 HZ780059 HZ820054

XS COMPACT PRO/XS COMPACT

2nd

STAGE (HZ 780060) ANNUAL REPLACEMENT KIT CHART

O-RING Reference Table

SPARE PARTS Reference Table

HZ 782097 HZ 810080

HZ820069

      

 

1 Exhaust Valve

HZ 810074

1 Poppet LP Seat

HZ 820055

1 Adjustment Knob Clip

(Master-Ellipse Balanced Only) HZ 820065

1 Adjustment Knob Insert

(Ellipse Balanced Only) HZ 820064

(Master Ellipse Balanced Only)

HZ 820060 HZ 810095

HZ 820051 HZ 820059

HZ 820054

MASTER-GALAXY-ELLIPSE BALANCED (HZ 820080) ANNUAL REPLACEMENT KIT CHART

O-RING Reference Table

SPARE PARTS Reference Table

HZ 820069 HZ 820062 HZ 820057

      

Ellipse Black/Octopus Cod. N° 810067 Annual Replacement Kit Chart

REAL SIZE

ELLIPSE BLACK/OCTOPUS 2nd STAGE

Service and Repair Operative Manual

JANNUARY2008-REV.ELLBK/1-ED.B/09

652

This manual is restricted to Authorized Centers Cressi sub. Repair, maintenance, overhaul, calibration and any other intervention made to the dispensers must be made exclusively by trained

personnel of the Authorized Centers Cressi sub. Cressi sub accepts no responsibility for actions on the dispensers carried out by an authorized and speciﬁcally trained by the same Cressi sub.

Annual replacement

• Cressi-sub recommends complete regulator maintenance at least once a year, or more frequently in the case of particularly intense use.

• Maintenance must include replacement of all components provided in the annual equipment maintenance kit.

• The special tools for maintenance of this device are illustrated on one of next pages.

• Plastic, rubber and anodized aluminium parts can only be cleaned with hot soapy water using a soft bristled brush, taking care not to scratch or abrade

the rubber or plastic parts, especially on their pneumatical seal side. After they are cleaned, they should be immediately rinsed in clean, fresh water and

blown dry with low pressure breathing air, then check that there are no deﬁciencies, cracks orabrasions that do not allow the use”.

• Do not use acid or solvents or ultrasonic baths on rubber or plastic components.

• Metal parts must be washed with hot water and neutral detergent and rinsed in fresh water. Any concretions must be removed using ultrasound cleaning

or with diluted acid solutions, always followed by long and thorough rinsing under running water.

• Further information about cleaning procedure and/or repair phases of the equipment can be found in speciﬁc documents contained in the section

«Professional Area» located inside the site www.cressi.com.

• The new ORs must be greased with a thin layer of lubricant: this procedure reduces to a minimum the risk of damage during assembly.

• The metal threading can be lubricated with grease on the ﬁrst two rings of threading.

ELLIPSE BLACK/OCTOPUS 2nd STAGE

ELLIPSE BLACK/OCTOPUS 2nd Stage

Service and Repair Operative Manual

This manual is restricted to Authorized Centers Cressi sub. Repair, maintenance, overhaul, calibration and any other intervention made to the dispensers must be made exclusively by trained

personnel of the Authorized Centers Cressi sub. Cressi sub accepts no responsibility for actions on the dispensers carried out by an authorized and speciﬁcally trained by the same Cressi sub.

JANNUARY2008-REV.ELLBK/1-ED.B/09

653

Annual replacement

Use only original

Cressi-sub spare parts

Annual replacement

• According to the European Standard, the procedures described in this document are pertinent to and intended only for the disassembly,

maintenance, and assembly of equipment meant for use with air (21% oxygen, 79% nitrogen - EEC Countries Only).

• Users must never perform maintenance themselves; all maintenance must be performed EXCLUSIVELY by an authorized Cressi-sub center.

• Cressi sub declines all responsibility for any maintenance and/or repairs carried out by personnel not authorized by the company;

• You can ﬁnd your authorized Cressi-sub center by asking your dealer, or Cressi Sub S.p.A. itself by sending an e-mail to:

[email protected]

Spare Parts Price List - Listino Pezzi Ricambio - Ersatzteilpreisliste - Pieces Detachees

SPECIFIC MC9 - MC9 S.C.

1ST STAGE REGULATORS TOOLS

Price -

€

1ST STAGE SETTING PRESSURE GAUGE

MANOMETRO TARATURA 1° STADIO

MANOMETER JUSTIERUNG 1. STUFE

MANOMÈTRE DE RÉGLAGE DU 1ER ÉTAGE

49,00

HZ710010

Price -

€

THREADED BAR TO TIGHTEN THE REGULATOR IN THE VICE

BARRA FILETTATA FISSAGGIO EROGATORE IN MORSA

GEWINDESTAB ZUR BEFESTIGUNG DES ATEMREGLERS IM SCHRAUBSTOCK

ÉTAU À MAIN POUR MAINTIEN DU DÉTENDEUR DANS UN ÉTAU

9,00

HZ709008

Price -

€

YOKE NUT SOCKET AND WRENCH

CHIAVE A BUSSOLA PER RIMOZIONE BLOCCASTAFFA

SOCKET WRENCH TO REMOVE BRACKET NUT

CLÉ À DOUILLE POUR DÉVISSAGE DE L’ÉCROU

DE BLOCAGE D’ÉTRIER

56,00

HZ709012

Price -

€

REMOVING YOKE TOOL

UTENSILE UNIVERSALE SMONTAGGIO STAFFA

STECKSCHLÜSSEL ZUR ENTFERNUNG

DER BEFESTIGUNGSMUTTER DES BÜGELS

OUTIL UNIVERSEL DE DÉMONTAGE D’ÉTRIER CRESSI SUB

15,00

HZ709018

Price -

€

ALLEN KEY 6 mm

CHIAVE ESAGONALE 6 mm

SECHSKANTSCHLÜSSEL 6 mm

CLÉ SIX PANS DE 6 mm

2,00

HZ709006

Price -

€

EXTRACTION POINT TOOL

PUNTA DA ESTRAZIONE

O-RING ENTFERNER

POINTE D’EXTRACTION

4,50

HZ709004

Price -

€

TOOL TO REMOVE THE NOZZLE

UTENSILE RIMOZIONE UGELLO

WERKZEUG FÜR DIE ENTFERNUNG DER DÜSE

OUTIL POUR L’EXTRACTION DU SIÈGE

4,00

HZ709016

Price -

€

BIG COMPASS MC9 S.C. SPANNER

CHIAVE A COMPASSO GRANDE - MC9 S.C.

VERSTELLBARER STIRNLOCHSCHLÜSSEL GROß MC9 S.C.

CLÉ À COMPAS GRAND MODÈLE MC9 S.C.

19,00

HZ709003

PARTI RICAMBIO 2013-8_Layout 1 30/09/14 13.51 Pagina 70

Spare Parts Price List - Listino Pezzi Ricambio - Ersatzteilpreisliste - Pieces Detachees

SPECIFIC 2ND STAGES REGULATORS:

ELLIPSE TITANIUM /ELLIPSE BLACK /

ELLIPSE STEEL / ELLIPSE OCTOPUS TOOLS

Price -

€

5,5 mm SCREWDRIVER

CACCIAVITE A TAZZA 5,5 mm

5,5 mm MUTTERSCHLÜSSEL

OUTIL POUR ECROUS DE 5,5 mm

8,00

HZ709009

Price -

€

ALLEN KEY 6 mm

CHIAVE ESAGONALE 6 mm

SECHSKANTSCHLÜSSEL 6 mm

CLÉ SIX PANS DE 6 mm

2,00

HZ709006

Price -

€

ALLEN KEY 4 mm

CHIAVE ESAGONALE 4 mm

SECHSKANTSCHLÜSSEL 4 mm

CLÉ SIX PANS DE 4 mm

1,00

HZ709007

Price -

€

EXTRACTION POINT TOOL

PUNTA DA ESTRAZIONE

O-RING ENTFERNER

POINTE D’EXTRACTION

4,50

HZ709004

Price -

€

SPRING PUSH TOOL

UTENSILE SPINGIMOLLA

FEDERNIEDERHALTER

OUTIL POUSSE RESSORT

5,50

HZ709011

Price -

€

2ND STAGE SETTING GAUGE

MANOMETRO TARATURA 2° STADIO

KALIBRIERSCHABLONE 2. STUFE ELLIPSE

MANOMETRE DE REGLAGE DE REGLAGE 2EME ETAGE

40,00

HZ710011

Price -

€

EXTRACTION TOOL

UTENSILE ESTRAZIONE

WERKZEUG ZUR ENTFERNUNG DER DUESE

OUTIL D’EXTRACTION

4,00

HZ709016

Price -

€

ELLIPSE 2ND STAGE SETTING TOOL

DIMA TARATURA 2° STADIO ELLIPSE

KALIBRIERSCHABLONE 2. STUFE ELLIPSE

GABARIT DE TARAGE 2EME ETAGE ELLIPSE

8,50

HZ709010

PARTI RICAMBIO 2013-8_Layout 1 30/09/14 13.51 Pagina 78

Spare Parts Price List - Listino Pezzi Ricambio - Ersatzteilpreisliste - Pieces Detachees

SPECIFIC MC9 - MC9 S.C.

1ST STAGE REGULATORS TOOLS

Price -

€

STAGE SETTING PRESSURE GAUGE

MANOMETRO TARATURA 1° STADIO

MANOMETER JUSTIERUNG 1. STUFE

MANOMÈTRE DE RÉGLAGE DU 1ER ÉTAGE

49,00

HZ710010

Price -

€

THREADED BAR TO TIGHTEN THE REGULATOR IN THE VICE

BARRA FILETTATA FISSAGGIO EROGATORE IN MORSA

GEWINDESTAB ZUR BEFESTIGUNG DES ATEMREGLERS IM SCHRAUBSTOCK

ÉTAU À MAIN POUR MAINTIEN DU DÉTENDEUR DANS UN ÉTAU

9,00

HZ709008

Price -

€

YOKE NUT SOCKET AND WRENCH

CHIAVE A BUSSOLA PER RIMOZIONE BLOCCASTAFFA

SOCKET WRENCH TO REMOVE BRACKET NUT

CLÉ À DOUILLE POUR DÉVISSAGE DE L’ÉCROU

DE BLOCAGE D’ÉTRIER

56,00

HZ709012

Price -

€

REMOVING YOKE TOOL

UTENSILE UNIVERSALE SMONTAGGIO STAFFA

STECKSCHLÜSSEL ZUR ENTFERNUNG

DER BEFESTIGUNGSMUTTER DES BÜGELS

OUTIL UNIVERSEL DE DÉMONTAGE D’ÉTRIER CRESSI SUB

15,00

HZ709018

Price -

€

ALLEN KEY 6 mm

CHIAVE ESAGONALE 6 mm

SECHSKANTSCHLÜSSEL 6 mm

CLÉ SIX PANS DE 6 mm

2,00

HZ709006

Price -

€

EXTRACTION POINT TOOL

PUNTA DA ESTRAZIONE

O-RING ENTFERNER

POINTE D’EXTRACTION

4,50

HZ709004

Price -

€

TOOL TO REMOVE THE NOZZLE

UTENSILE RIMOZIONE UGELLO

WERKZEUG FÜR DIE ENTFERNUNG DER DÜSE

OUTIL POUR L’EXTRACTION DU SIÈGE

4,00

HZ709016

Price -

€

BIG COMPASS MC9 S.C. SPANNER

CHIAVE A COMPASSO GRANDE - MC9 S.C.

VERSTELLBARER STIRNLOCHSCHLÜSSEL GROß MC9 S.C.

CLÉ À COMPAS GRAND MODÈLE MC9 S.C.

19,00

HZ709003

PARTI RICAMBIO 2013-8_Layout 1 30/09/14 13.51 Pagina 70

ELLIPSE BLACK/OCTOPUS 2nd STAGE

Service and Repair Operative Manual

JANNUARY2008-REV.ELLBK/1-ED.B/09

654

This manual is restricted to Authorized Centers Cressi sub. Repair, maintenance, overhaul, calibration and any other intervention made to the dispensers must be made exclusively by trained

personnel of the Authorized Centers Cressi sub. Cressi sub accepts no responsibility for actions on the dispensers carried out by an authorized and speciﬁcally trained by the same Cressi sub.

Special tools

HZ 709004

extration

point tool

HZ 709016

tool to remove

the oriﬁce

HZ 709009

5,5 mm

screwdriver

HZ 709010

ell. 2nd stage

setting tool

HZ 710011

2nd stage

setting gauge

HZ 709007

allen key

4 mm

HZ 709006

allen key

6 mm

HZ 709011

push tool

ELLIPSE BLACK/OCTOPUS 2nd STAGE

ELLIPSE BLACK/OCTOPUS 2nd Stage

Service and Repair Operative Manual

This manual is restricted to Authorized Centers Cressi sub. Repair, maintenance, overhaul, calibration and any other intervention made to the dispensers must be made exclusively by trained

personnel of the Authorized Centers Cressi sub. Cressi sub accepts no responsibility for actions on the dispensers carried out by an authorized and speciﬁcally trained by the same Cressi sub.

JANNUARY2008-REV.ELLBK/1-ED.B/09

655

Disassembling procedures

• Remove and replace all O-rings;

• Use a plastic tool or a round pointed metal one in order not to damage the O-ring seat;

• To replace the O-ring correctly, press its sides to create a bulge inside which to insert the round pointed tool, as shown in the pictures;

• Attention: USE ONLY ORIGINAL CRESSI-SUB SPARE PARTS

ELLIPSE BLACK/OCTOPUS 2nd STAGE

Service and Repair Operative Manual

JANNUARY2008-REV.ELLBK/1-ED.B/09

656

This manual is restricted to Authorized Centers Cressi sub. Repair, maintenance, overhaul, calibration and any other intervention made to the dispensers must be made exclusively by trained

personnel of the Authorized Centers Cressi sub. Cressi sub accepts no responsibility for actions on the dispensers carried out by an authorized and speciﬁcally trained by the same Cressi sub.

Disassembling procedures

Disassembling the low-pressure hose

Using a 19 mm and a 17 mm

spanner, remove the low-pressure

hose, holding the set nut with

the former and unscrewing

the shaft with the latter.

The OR inside the hose must be

replaced yearly.