Craftsman 917.377565 Manuel utilisateur

Owner's Manual

CRAFTXMAN°

6.5 HORSEPOWER

22" REAR DISCHARGE

POWER PROPELLED

ROTARY LAWN MOWER

Model No

917.377565

• Safety

•Assembly

• Operation

• Maintenance

•EspaSol

•Repair Parts

CAUTION:

Read and follow all

Safety Rules and Instructions

before operating this equipment

Sears, Roebuck and Co., Hoffman Estates, IL 60179

Visit our Craftsman websits: www.sears.com/craftsman

Warranty 2 Product Specifications 11

Safety Rules 2 Service and Adjustments 14

Assembly 4 Storage 16

Operation 6 Troubleshooting 17

Maintenance Schedule 10 Repair Parts 37

Maintenance 10 Parts Ordering Back Cover

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER

For two years from date of purchase, when this Craftsman Lawn Mower is maintained,

_ubricated, and tuned up according to the operating and maintenance instructions in

the owner's manual, Sears will repair free of charge any defect in material or workman-

ship.

If this Craftsman Lawn Mower is used for.commercial or rental purposes, this warranty

applies for only 90 days from the date of purchase.

This Warranty does not cover:

• Expendable items which become worn during normal use, such as rotary mower

blades, blade adapters, belts, air cleaners and spark plug.

• Repairs necessary because of operator abuse or negligence, including bent

crankshafts and the failure to maintain the equipment according to the instructions

contained in the owner's manual.

Warranty service is available by returning the Craftsman power mower to the nearest

Sears Service Center/Department in the United States. This warranty applies only

while this product is in use in the United States.

This Warranty gives you specific legal rights, and you may also have other rights which

vary from state to state.

SEARS, ROEBUCKAND CO., D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179

Safety standards require operator

presence controls to minimize the

risk of injury. Your unit is equipped

with such controls. Do not attempt to

defeat the function of the operator

presence controls under any

circumstances.

TRAINING:

•Read this operator's manual carefully.

Become familiar with the controls and

know how to operate your mower

properly. Learn how to quickly stop

mower.

• Do not allow children to use your

mower. Never allow adults to use

mower without proper instructions.

• Keep the area of operation clear of all

persons, especially small children and

pets.

• Use mower only as the manufacturer

intended and as described in this

manual.

• Do not operate mower if it has been

dropped or damaged in any manner.

Always have damage repaired before

using your mower.

• Do not use accessory attachments that

are not recommended by the manufac-

turer. Use of such attachments may be

hazardous.

• The blade turns when the engine is

running.

PREPARATION:

•Always thoroughly check the area to be

mowed and clear it of all stones, sticks,

wires, bones, and other foreign objects.

These objects wilt be thrown by the

blade and can cause severe injury.

•Always wear safety glasses or eye

shields when starting and while using

your mower.

Dress properly. Do not operate mower

when barefoot or wearing open sandals.

Wearonlysolid shoes with good traction

when mowing.

•Check fuel tank before starting engine.

Do not fill gas tank indoors, when the

engine is running or when the engine is

hot. Allow the engine to cool for several

minutes before filling the gas tank. Clean

off any spilled gasoline before starting

the engine.

•Always make wheel height adjustments

before starting your mower. Never

attempt to do this while the engine is

running.

•Mow only in daylight or good artificial

light.

OPERATION:

• Keep your eyes and mind on your

mower and the area being cut. Do not let

other interests distract you.

• Do not mow wet or slippery grass. Never

run while operating your mower. Always

be sure of your footing -- keep a firm

hold on the handles and walk.

• Do not put hands or feet near or under

rotating parts. Keep clear of the dis- .

charge opening at all times.

• Always stop the engine whenever you

leave or are not using your mower, or

before crossing driveways, walks, roads,

and any gravel--covered areas.

•Never direct discharge of material

toward bystanders nor allow anyone

near the mower while you are operating

it.

•Before cleaning, inspecting, or repairing

your mower, stop the engine and make

absolutely sure the blade and all moving

parts have stopped. Then disconnect the

spark plug wire and keep it away from

the spark plug to prevent accidental

starting.

• Do not continue to run your mower if you

hit a foreign object. Follow the procedure

outlined above, then repair any damage

before restarting and operating you

mower.

• Do not change the governor settings or

overspeed the engine. Engine damage

or personal injury may result.

• Do not operate your mower if it vibrates

abnormally. Excessive vibration is an

indication of damage; stop the engine,

safely check for the cause of vibration

and repair as required.

• Do not run the engine indoors. Exhaust

fumes are dangerous.

• Never cut grass by pulling the mower

towards you. Mow across the face of

slopes, never up and down or you

might lose your footing. Do not mow

excessively steep slopes. Use caution

when operating the mower on uneven

terrain or when changing directions --

maintain good footing.

•Never operate your mower without

proper guards, plates, grass catcher or

other safety devices in place.

MAINTENANCE AND STORAGE:

• Check the blade and the engine

mounting bolts often to be sure they are

tightened properly.

• Check all bolts, nuts and screws at

frequent intervals for proper tightness to

be sure mower is in safe working

condition.

• Keep all safety devices in place and

working.

• To reduce fire hazard, keep the engine

free of grass, leaves or excessive

grease and oil.

• Check grass catcher often for deteriora-

tion and wear and replace worn bags.

Use only replacement bags that are

recommended by and comply with

specifications of the manufacturer of

your mower.

• Always keep a sharp blade on your

mower.

•Allow engine to cool before storing in

any enclosure.

• Never store mower with fuel in the tank

inside a building where fumes may

reach an open flame or an ignition

source such as a hot water heater,

space heater, clothes dryer, etc.

_,Look for this symbol to point out

important safety precautions. It means

CAUTION!!! BECOMEALERT!!! YOUR

SAFETY IS INVOLVED.

A, CAUTION: Always disconnect spark

plug wire and place wire where it cannot

contact spark plug in order to prevent

accidental starting when setting up,

transporting, adjusting or making repairs.

_WARNING

The engine exhaust from this product

contains chemicals known to the State of

California to cause cancer, birth defects,

or other reproductive harm.

These accassorias were available when this lawn mower was produced. They are not

shipped with your mower. They are also available at most Sears retail outlets and service

centers. Most Sears stores can also order repair parts for you, when you provide the model

number of your lawn mower. Some of these accessories may not apply to your lawn mower.

LAWN MOWER PERFORMANCE

CUPPING DEFLECTOR

FOR REAR DISCHARGE LAWN MOWERS

GRASS CATCHERS

FOR

REAR DISCHARGE

LAWN MOWERS

MULCHERKI'rs

LAWN MOWER MAINTENANCE

GRASS CATCHERS

FOR

SIDE DISCHARGE

LAWN MOWERS

MUFFLERS

BELTS BLADES

AIR FILTERS

BLADE ADAPTERS WHEELS

STAR!L!_ER

GAS CANS

SPARK PLUGS

ENGINE OIL

Read these instructions and this manual in its

entirety before you attempt to assemble or

operate your new lawn mower.

IMPORTANT: This lawn mower is

shipped WITHOUT OIL OR GASOLINE in

the engine.

Your new lawn mower has been assembled

at the factory with the exception of those parts

left unassembled for shipping purposes. All

parts such as nuts, washers, bolts, etc.,

necessary to complete the assembly have

been placed in the pads bag. To ensure safe

and proper operation of your lawn mower, all

pads and hardware you assemble must be

tightened securely. Use the correct tools as

necessary to ensure proper tightness.

TO REMOVE LAWNMOWER FROM

• Remove loose pads included with mower,

• Cut down two end comers of carton and

lay end panel down flat.

•Remove all packing materials except

padding between upper and lower handle

and padding holding operator presence

control bar to upper handle.

•Roll lawn mower out of carton and check

carton thoroughly for additional loose parts.

HOW TO SET UP YOUR LAWN MOWER

TO UNFOLD HANDLE

IMPORTANT: Unfold handles carefullyso as

not to pinch or damage control cables.

•Raise handles until lower handle sect_n

locks into place in mowing position.

•Remove protective padding, raise upper

handle section into place on lower handle

and tighten both handle knobs.

•Remove handle padding holding operator

presence control bar to upper handle.

•Your lawn mower handle can be adjusted

for your mowing comfort. Refer to "Adjust

Handle" in the Sewice and Adjustment

section of this manual.

Operator presence control

bar \')_

Upper handta_////_II

LiftUp _

Lower handle

TO INSTALL A'f'£ACHMENTS

Your lawn mower was shipped ready to be

used as a mulcher. To convert to bagging or

discharging:

•Open rear door and remove mulcher plug,

Store mulcher plug in a safe place,

•You can now install catcher or optional

clipping deflector,

• To return to mulching operation, install

mulcher plug into discharge opening of

mower. Be sure all tabs are seated

prope y.

Mulcher plug

ACAUTION: Do not run your lawn

mower without mulcher plug in place or

approved clipping deflector or grass

catcher in place. Never attempt to

operate the lawn mower with the rear

door removed or propped open.

KNOW YOUR LAWN MOWER

READ THIS OWNER'S MANUALAND SAFETY RULES BEFORE OPERATING YOUR LAWN

MOWER. Compare the illustrations with your lawn mower to familianze yourself with the

location of various controls and adil_'tm_n_. _av_ thi_ manu_l for flr_ure refgrence.

Thesesymbds mayappeeron yourlawnmoweror in literaturesuppliedwiff=theproduct.Leamand

underst_d e_re meaning.

CAUTION ENGINE ENGINE FAST SLOW CHOKE FUEL OIL DANGER, KEEP HANDS

OR WANNING ON OFF AND FEET AWAY

Engine zone control cable

Operator presence control bar

Drive control lever

Starter handle

Grass catcher_

Mulcher plug

Handle knob

Gasoline cap

Primer

Housing

cover

Engine oil

cap w/

dipstick

IMPORTANT: This lawn mower is shipped

WITHOUT OIL OR GASOLINE inthe engine. Wheel adjuster

(on each wheel)

_-_" aS CPSC SAI-L_lrY REQUIREMENTS

Sears rotary walk-behind power lawn mowers conform to the safety standards ofthe American

National Standards Institute and the U.S. Consumer Product Safety Commission. The blade

turns when the engine is running.

Operator presence control bar -must be

held down to the handle to start the engine.

Release to stop the engine.

Primer -pumps additional fuel from the

carburetor to the cylinder for use when

starting a cold engine.

Starter handle -used for starting the engine.

Drive control lever - used to engage pewer-

propelled forward motion of lawn mower.

Mulcher plug - must be removed to convert to

begging or discharging operation.

The operation of any lawn

mower can result in foreign

objects thrown into the eyes,

which can result in severe eye damage.

Always wear safety glasses or eye shields

while operating your lawn mower or

performing any adjustments or repairs.

We recommend a wide vision safety mask

over spectacles or standard safety

glasses.

HOW TO USE YOUR LAWN MOWER

ENGtNE SPEED

The engine speed was set at the factory

for optimum performance. Speed is not

adjustable.

ENGtNE ZONE CONTROL

ACAUTION: Federal regulations require

an engine control to be installed on this Hinge

lawn mower in order to minimize the risk bracke_t

of blade contact injury. Do not under any

circumstances attempt to defeat the

function of the operator control. The blade

turns when the engine is running.

•Your lawn mower is equipped with an

operator presence control bar which

requires the operator to be positioned Formed

behind the lawn mower handle to start tabs

and operate the lawn mower.

TO ADJUST CUTTING HEIGHT

•Raise wheels for low cut and lower

wheels for high cut.

•Adjust cutting height to suit your

requirements. Medium position is best

for most lawns.

•To change cutting height, squeeze

adjuster lever toward wheel. Move

wheel up or down to suit your require-

ments. Be sure all wheels are in the

same setting.

NOTE: Adjuster is properly positioned

when plate tab inserts into hole in lever.

Also, 9-position adjusters (if so

equipped) allow lever to be positioned

between the plate tabs. Plate Tab

Lower Wheels for High Cutt_,L__A_

vet

Raise Wheels for Low Cut

TO ATTACH GRASS CATCHER

•Close the lift top lid. Lift top lid must

be closed while operating lawn

mower.

• Lift the rear door on the mower

housing and place the grass catcher

frame onto the formed tabs on the rear

door hinge bracket.

•The grass catcher is secured to the

lawn mower housing when the rear

door is lowered onto the grass catcher

frame.

ACAUTION: Do not run your lawn

mower without clipping deflector or

approved grass catcher in place. Never

attempt to operate the lawn mower with

the rear door removed or propped open.

Rear door

Grass catcher

frame

TO EMPTY GRASS CATCHER

•To remove grass catcher, release

operator presence control bar to stop

engine.

•Lift up rear door and remove the grass

catcher by the handle.

NOTE: Do not drag the bag when

emptying; it will cause unnecessary

wear.

DRIVE CONTROL

•Self-propelling is controlled by holding

the operator presence control bar down

to the handle and pushing the drive

control lever forward until it clicks; then

release the lever.

• Forward motion will stop when the

operator presence control bar is

released. To stop forward motion

without stopping engine, release the

operator presence control bar slightly

until the drive control disengages. Hold

operator presence control bar down to

handle to continue mowing without self-

propelling.

•To keep drive control engaged when

turning corners, push down on handle

and lift front wheels off ground while

turning lawn mower.

Operator presence control bar Drive

"_ control

To engage Ddve control

drive control disengaged

BEFORE STARTING ENGINE

OIL

Your lawn mower is shipped without oil in the

engine.

•Be sure mower is level and area around oil

fillis clean.

•Remove engine oilcap and fillto the full

line on the dipstick.

NOTE: Allow oil to settle down into engine

for accurate dipstick reading.

•Engine holds 20 ozs. of oil. For type and

grade of oilto use, see "ENGINE" in

Maintenance section of this manual.

•Pour oilslowly. Do not over fill.

•Check oil level before each use. Add oil if

needed. Fill to full line on dipstick.

•To read proper level, tighten engine oil cap

each time.

•Reinstall engine oil cap and tighten.

•Change the oil after even/25 hours of

operation or each season. You may need

to change the oil more often under dusty,

dirty cond_ons.

ADD GASOUNE

•Fill fuel tank. Use fresh, clean, regular

unleaded gasoline with a minimum of 87

octane. Do not mix oil with gasoline.

Pumhase fuel in quantities that can be

used within 30 days to assure fuel

freshness.

AWARNING: Experience indicates that

alcohol blended fuels (called gasohol or

using ethanol or methanol) can attract

moisture which leads to separation and

formation of acids during storage. Acidic gas

can damage the fuel system of an engine

while in storage. To avoid engine problems,

the fuel system should be emptied before

storage of 30 days or longer. Drain the gas

tank, start the engine and let itrun untilthe

fuel lines and carburetor are empty. Use

fresh fuel next season. See Storage

Instructions for additional information. Never

use engine or carburetor cleaner products in

the fuel tank or permanent damage may

occur.

ACAUTION: Fill to bottom of gas tank

filler neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or

use gasoline near an open flame.

Engine oilcap Gasoline filler cap

TO START ENGINE

•To start a cold engine, push primer five (5)

times before trying to starL Use afirm push.

This step is not usually necessary when

starting an engine which has already run

for afew minutes.

• Hold operator presence control bar down

to the handle and pull starter handle

quickly. Do not allow starter rope to snap

back.

•To stop engine, release operator presence

control bar,

NOTE: In cooler weather it may be

necessary to repeat priming steps. In

warmer weather over priming may cause

flooding and engine will not start. If you

do flood engine, wait a few minutes

before attempting to start and do not

repeat priming steps.

MOWING TIPS

•Under certain conditions, such as very

tall grass, it may be necessary to raise

the height of cut to reduce pushing

effort and to keep from overloading the

engine and leaving clumps of grass

clippings. It may also be necessary to

reduce ground speed and/or run the

lawn mower over the area a second

time.

•For extremely heavy cutting, reduce the

width of cut by overlapping previously

cut path and mow slowly.

• For better grass bagging and most

cutting conditions, the engine speed

should be set in the fast position.

•When using a rear discharge lawn

mower in moist, heavy grass, clumps of

cut grass may not enter the grass

catcher. Reduce ground speed

(pushing speed) and/or run the lawn

mower over the area a second time.

• If a trail of clippings is left on the right

side of arear discharge mower, mow in

a clockwise direction with a small

overlap to collect the clippings on the

next pass.

•Pores in cloth grass catchers can

become filled with dirt and dust with use

and catchers will collect leas grass. To

prevent this, regularly hose catcher off

with water and let dry before using.

•Keep top of engine around starter clear

and clean of grass clippings and chaff.

This will help engine air flow and

extend engine life.

MULCHING MOWING'rIPS

IMPORTANT: For best performance, keep

mower housing free of built-up grass and

trash. See "Cleaning" in Maintenance section

of this manual.

•The special mulching blade will recut the

grass clippings many times and reduce

them in size so that as they fall onto the

lawn they will disperse into the grass and

not be not__.ed. Also, the mulched grass

will biodegrade quickly to provide nutrients

for the lawn. Always mulch with your

highest engine (blade) speed as this will

provide the best recutting action of the

blades.

•Avoid cutting your lawn when it is weL Wet

grass tends to form dumps and interferes

with the mulching action. The best time to

mow your lawn is the early aftemoon. At

this time the grass has dried and the newly

cut area will not be exposed to the direct

sun.

•For best results, adjust the lawn mower

cutting height so that the lawn mower cuts

off only the top one-third of the grass

blades. Ifthe lawn is overgrown it will be

necessary to raise the height of cut to

reduce pushing effort and to keep from

overloading the engine and leaving

clumps of mulched grass. For extremely

heavy mulching, reduce your width of cut

byoverlappingpreviouslycutpathand

mows ly.

•Certain typas of graas and grass condi-

tions may require that an area be mulched

a second time to completely hide the

clippings. When doing a second cut, mow

across or peq:xmdicular to the first cut path.

•Change your cutting pattem fi-om week to

week. Mow north to south one week then

change to east to west the next week. This

will help prevent matting and graining 04

the lawn.

.A,.TENANCESCNEOULE

Check for Loose Fasteners I_ if'

Clean/Inspect Grass Catcher

(if Equipped)

Clean LawnMower

Clean Under DriveCover

Power-Propelled Mowers)

Check drive bell/pulleys

(Power-PropelledMowers)

Check/Sharpen/Replace Blade

LubdcationChart

Clean Battery/Recharge

ElectricStart MowersI

I/ I/"4

E Check En_}ineOit Level

!Change Engine Oil Ill.L2

Ctean Air Filter I_#2

_Inspect Muffler

Clean or Replace Spark Plug

E Replace Air FilterPaper Cartridge t/2

1- Change monsoften when operaftng under aheavy load or in high ambient temperatures.

2- Servicemoreoftenwhenoperatingindirtyordustyconditions.

3-Replacebla6es more _n whenmow_ insandyso_L

4- Charge48 hours at endofseason.

GENERAL RECOMMENDATIONS

The warranty on this lawn mower does

not cover items that have been subjected

to operator abuse or negligence. To

receive full value from the warranty,

operator must maintain mower as

instructed in this manual.

Some adjustments will need to be made

periodically to propedy maintain your unit.

All adjustments in the Service and

Adjustments section of this manual should

be checked at least once each season.

•Once a year, replace the spark plug,

replace air filter element and check

blade for wear. A new spark plug and

clean/new air filter element assures

proper air-fuel mixture and helps your

engine run better and last longer.

• Follow the maintenance schedule in

this manual.

BEFORE EACH USE

• Check engine oil level.

•Check for loose fasteners.

LUBRICATION

Keep unit well lubricated (See "LUBRICA-

TION CHART").

LUBRICATION CHART

Wheel

adjuster Engine

oil

tHandle bracket

mounting pin

(_) Spray lubncant

®Brake

spring

"(_) Rear doorbracket

hinge

('_ Refer to Maintenance "ENGINE"

sec_on.

IMPORTANT: Do not oil or grease plastic

wheel bearings. V_cous lubricants will attract

dust and dirtthat willshorten the life ofthe self

lubncating bearings. If you feel they must be

lubricated, use only a dry, powdered graphite

[ubr_r_ spanng_/.

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