Craftsman 917.271633 Manuel utilisateur

Owner's Manual

ICRRFTSMRWI

16.5 HP

ELECTRIC START

42" MOWER

6 SPEED TRANSAXLE

LAWN TRACTOR

Model No.

917.271633

• Safety

• Assembly

•Operation

•Maintenance

•Repair Parts

CAUTION:

Read and follow all Safety

Rules and Instructions before

operating this equipment.

For answers toyourquestions

about thisproduct,Call:

1-800-659-5917

Sears Craftsman Help Line

5 am- 5 pm, Mort. Sat

Sears, Roebuck and Co., Hoffman Estates, II 60179

Visit our Craftsman website:www.sears.com/craftsman

Warranty ................................................ 2

Safety Rules .......................................... 3

Product Specifications........................... 6

Assembly ............................................... 8

Operation ............................................. 11

Maintenance Schedule ....................... 17

Maintenance ........................................ 17

Service and Adjustments ..................... 21

Storage ................................................ 27

Troubleshooting .................................. 28

Repair Parts ......................................... 32

Parts Ordedng ...................... Back Cover

LIMITED'rWOYEAR WARRAN'rY ON CRAFTSMAN RIDING EQUIPMENT PARTS

Fortwo (2) years from the date of pumhase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructionsin the owner's

manual, Sears will repair or replace, free ofcharge, any parts found to be defective in

material or workmanship. Warranty service is available free of charge by returningyour

Craftsman riding equipment to your nearest Sears Service Center. In-home warranty

service is available but a trip charge will apply. This warranty applies only while this

productis in the United States.

This Warranty does not cover:

•Expendable items which become worn during normal use, such as blades, spark

plugs, air cleaners, belts and oil filters.

•Tire replacement or repair caused by punctures from outside objects, suchas nails,

thorns, stumps, or glass.

•Repairs necessary because of operator abuse, includingbut not limited to, damage

caused by towing objects beyond the capabilityof the ridingequipment, impacting

objects that bend the frame or crankshaft, or over speeding the engine.

•Repairs necessary because of operator negligence, includingbut not limited to,

electrical and mechanical damage caused by improper storage, failure to use the

proper grade and amount of engine oil, failure to keep the deck clear of flammable

debris, or the failure to maintain the equipment accordingto the instructionscon-

tained in the owner's manual.

•Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-

nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its

purchase date.

• Riding equipment used for commercial or rental purposes. A productis =used for

commercial purpose" if is used for any purpose other than single family household

dwellingsor in usage where profitis made.

LIMITED 90 DAYWARRANTY ON BA3-1"ERY

For ninety (90) days from date of purchase, if any battery included with this riding

equipment proves defective in material or workmanship and our testing determines the

battery will not hold a charge, Sears will replace the battery at no charge. Warranty

service is available free of charge by returning your Craftsman dding equipment to

your nearest Sears Service Center. In-home warranty service Is availablebut a trip

charge willapply. This warranty applies only while this productis in the United States.

TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-HOME

WARRAN'I'Y SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME

This Warranty gives you specificlegal dghts, and you may also have other dghts wNch

may varyfrom state to state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

IMPORTANT: This cuttingmachine is capable of amputating hands and feet and

throwing o.bects. Failure to observe the following safety instructionscould resultin

serious injuryor death.

I. GENERAL OPERATION

• Read, understand,and follow ell

instructionsin the manual and on the

machine beforestarting.

•Only allow responsibleadults, who are

familiar withthe instructions,to operate

the machine.

•Clear the area of objectssuchas rocks,

toys,wire, etc., which couldbe picked

up and thrownby the blade.

•Be sure the area is dear of other people

before mowing. Stop machine ff anyone

enters the area.

•Never carry passengers.

•Do not mow in reverse unless absolutely

necessary. Always look down and

behind before and while backing.

•Be aware ofthe mower discharge

direction and do not pointit at anyone.

Do notoperate the mowerwithouteither

the entiregrass catcher or the guard in

place.

•Slow down before taming.

•Never leave a runningmachine

unattended. Always turnoff blades, set

parking brake, stop engine, and remove

keys before dismounting.

•Turnoff blades when not mowing.

•Stop engine before removinggrass

catcher or uncloggingchute.

•Mow only in daylightor good artificial

light.

•Do notoperate the machine while under

the influenceof alcohol or drugs.

•Watch for trafficwhen operatingnear or

crossing roadways.

•Use extra care when loading or unload-

log the machine into a trailer ortruck.

•Data indicatesthat operators, age 60

years and above, are involved in a large

parcentage of ridingmower-related

injuries. These operatorsshould

eveluate their abilityto operate the riding

mower safely enoughto protectthem-

selves and othersfrom serious injury.

•Keepmachine free of grass, leaves or

other debris build-upwhich can touch

hot exhaust /engine partsand bum. Do

not allowthe mower deck to plow leaves

or other debris which can cause build-

up to occur.Clean any oil orfuel

spillage before operatingor storing the

machine. Allow machine to cool before

storage. 3

II. SLOPE OPERATION

Slopes are a majorfactor related to loss-of-

controland tipoveraccidents,whichcan re-

suit in severe injury or death. All slopes

requireextra caution. Ifyou cannot back up

the slope or if you feel uneasy on it, de not

mow it.

DO:

•Mow up and down slopes, not across.

•Remove obstaclessuch as rocks,tree

limbs,etc.

Watch for holes, ruts,or bumps. Uneven

terrain could overtum the machine. Tall

grass can hideobstacles.

Use slowspeed. Choose a low gear so

that you willnot have to stopor shift

while on the slope.

Followthe manufacturer'srecommenda-

tionsfor wheel weights or counter-

weights to improve stability.

Use extra care with grasscatchersor

other attachments. These can change

the stabilityof the machine.

Keep ell movement on the slopes slow

and gradual. Do not make sudden

changes in speed or direction.

Avoid starting or stoppingona slope, if

tires lose traction, disengagethe blades

and proceed slowlystraight down the

slope.

DO NOT:

•Do not turn on slopes unless necessary,

and then, tam slowlyand gradually

downhill,if possible.

•Do notmow near drop-offs, ditches, or

embankments. The mower could

suddenly turn over if a wheel is over the

edge of acliff or ditch, or if an edge

caves in.

•Do notmow on wet grass. Reduced

trectJon could cause sliding.

•Do not tryto stabilizethe machine by

puttingyourfoot on the ground.

•Do notuse grass catcher on steep

slopes.

III.CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children.

Children are otlen attracled to the

machine and the mowing activity. Never

assume that children will remain where

you last saw them.

•Keep children out of the mowing area

and under the watchful care of another

respons_le adult.

•Be alert.and rum machine off if children

enter the area.

•Before and when backing, look behind

and down for small children.

• Never carry children. They may fall off

and be seriously injured or interfere

with safe machine operation.

•Never allow children to operate the

machine.

•Use extra care when approaching blind

comers, shrubs, trees, or other objects

that may obscure vision.

IV. SERVICE

•Use extra care in handling gasoline

and other fuels. They are flammable

and vapors are explosive.

-Use only an approved container.

. Never remove gas cap or add fuel

with ,,haengine n_nn_ng.Allow

engine to cool before refueling. Do

notsmoke.

- Never refuel the machine indoors.

-Never storethe machine or fuel

container inside where there is an

open flame, such as a water heater.

•Never run a machine inside aclosed

area.

• Keep nuts and bolts, especially blade

attachment bolts, tight and keep

equipment in good condition.

• Never tamper with safety devices.

Check their proper operation regularly.

• Keep machine free of grass, leaves, or

other debds build-up, Clean oil or fuel

spillage. Allow machine to cool before

storing.

• Stop and inspect the equipment if you

strike an object. Repair, if necessary,

before restarting.

•Never make adjustments or repairs

with the engine running.

•Grass catcher components are subject

to wear, damage, end deterioration,

which could expose moving parts or

allow objects to be thrown. Frequently

check components and replace with

manufacturer's recommended parts,

when necessary.

• Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and

use extra caution when see'icing them.

•Check brake operation frequently.

Adjust and service as required.

•Be sure the area isclear of other

people before mowing. Stop machine If

anyone enters the area.

•Never carry passengers or chlldran

even with the blades O1t.

•Do not mow in reverse unless abso-

lutely necessary. Always look down

and behind before and while backing.

• Never carry children. They may fall off

and be sedously injured or interfere

with safe machine operation.

•Keep children out of the mowing area

and under the watchful care of another

responsible adult.

•Be alert and turn machine off if children

enter the area.

•Before and when backing, look behind

and down for small children.

• Mew up and down slopes (15°Max),

not aeross.

•Remove obstacles such as rocks, tree

limbs, etc.

•Watch for holes, ruts,or bumps.

Uneven terrain could overturn the

machine. Tall grass can hide obstacles.

•Use slow speed. Choose a low gear so

that you will not have to stop or shift

while on the slope.

• Avoid starting or stoppingon a slope. If

tires lose traction, disengage the

blades and proceed slowly straight

down the slope.

•If machine stops while going uphill,

disengage blades, shift into reverse

and back down slowly.

•Do not tum on slopes unless neces-

sary, and then, tum slowly and gradu-

ally downhill, if possible.

_Look for this symbolto pointout

important safety precautions. It means

CAUTION!I1 BECOMEALERTlll YOUR

SAFETY IS INVOLVED.

_CAUTION: In order to prevent acci-

dental starting when setting up, transport-

ing, adjusting or making repairs, always

disconnect spark plug wire and place

wire where it cannot contact spark plug.

_CAUTION; Do notcoast down a hill in

neutral, you may lose control ofthe

tractor.

_CAUTION: Tow onlythe attachments

that are recommendedby and comply

with specifications of the manufacturer of

your tractor. Use common sense when

towing. Operate only at the lowest

possible speed when on aslope. Too

heavy of a load, while on a slope, is

dangerous. Tires con lose traction with

the ground and cause you to lose control

of your tractor.

A_kWARNING: Engine exhaust, some of

its constituents, and certain vehicle

components contain or emit chemicals

known to the State of Californiato cause

cancer and birthdefects or other repro-

ductive harm.

_)_WARNING: Battery posts,terminals

and related accessories contain lead and

lead compounds, chemicals known to the

State of California to cause cancer and

birth defects or other reproductive harm.

Wash hands after handling.

PRODUCT SPECIFICATIONS

3ASOLINE 1.25

CAPACITY UNLEADED

A.NDTYPE: REGULAR

3ILTYPE SAE 30 (ABOVE 32°F)

_,PI-SF - SJ): SAE 5W-30

(BELOW 32°F)

OIL CAPACITY: 3.0 PINTS

SPARK PLUG: CHAMPION RCt2YC

SAP: .030")

GROUND SPEED (MPH):

FORWARD: 1ST 1.1

2ND 1.4

3RD 2.2

4TH 3,4

5TH 4.3

6TH 5.5

REVERSE: 1.7

TIRE PRESSURE: FRONT:t4 PSi

REAR: 12 PSI

CHARGING 3 AMPS BA3-rERY

SYSTEM: 5 AMPS HEADLIGHTS

BATTERY: AMP/HR: 25

MIN. CCA: 190

CASE SIZE:U 1R

BLADE BOLT TORQUE: 27-35 FT. LBS

CONGRATULATIONS on your purchase

ofa new tractor, It has been designed,

engineered and manufactured to give

you the best possible dependability and

performance.

Should you expedence any problem you

cannot easily remedy, please contact a

Sears or other qualified service center,

We have competent, well-trained techni-

cians and the proper tools to service or

repair this tractor.

Please read and retain this manual. The

instructionswill enable you to assemble

and maintain your tractor properly.

Always observethe =SAFETY RULES".

REPAIR AGREEMENT

ARepair Agreement is available on this

product. Contact your nearest Sears

storefor details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules,

•Follow a regular schedule in maintain-

ing, caring for and using your tractor.

• Follow the instructionsunder "Mainte-

nance" and =Storage" sections ofthis

owner's manual.

/I, WARNING: This tractor is equipped

with an internal combustion engine and

should not be used on or near any

unimproved forest-covered, brush-

covered or grass-covered land unless the

engine's exhaust system is equipped with

a spark arrester meeting applicable local

or state laws (ffany). If a spark arrester is

used, it should be maintained in effective

working order by the operator.

In the state of California the above is

required by law (Section 4442 of the

California Public Resources Code).

Other states may have similar laws.

Federal laws apply on federal lands. A

spark arrester for the muffler is available

through your nearest Sears service

center (See REPAIR PARTS section of

this manual).

Steering Wheel

Steering

Wheet Insert

(1) Large Flat Washer

(1) HexBolt 5/16-18x 1-1/4Wheel11)Locknut 5/16-18_ (11Lockwasher 3/8 1

['[J_[:_ Steering _Steering

Adapter teedng EhXta'f_sion

_Boot

Seat

I1) Washer

17/32 x 1-3/16 x 12 Gauge

_(1) Knob

For Future Use

Keys

(2) Keys

Slope Sheet Video Cassette

Yournew tractor has been assembled at the factory with exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your

tractor all parts and hardware you assemble must be tightened securely. Use the

correct tools as necessary to insure proper tightness. Review the video cassette before

you begin.

TOOLS REQUIRED FOR ASSEMBLY

Asocket wrench set will make assembly

easier. Standard wrench sizes you need

are listed below.

(1) 9/16"wrench (1) Pliers

(2) 1/2"wrench (1) Utility knife

(1) Tire pressure gauge

When dght or left hand is mentioned in

this manual, it means when you are in the

operating position (seated behind the

steering wheel).

TO REMOVETRACTOR FROM

CARTON

UNPACK CARTON

1. Remove all accessible loose parts

and partscartons from carton.

2. Cut, from topto bottom, along lines on

all four comers of carton, and lay

panels flat.

3. Check for any additional loose parts

or cartons and remove.

BEFORE REMOVING TRACTOR

FROM SKID

A'n'ACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND

BOOT

1. Slide extension shaft onto lower

steedng shaft. Align mounting holes

in extension and lower shafts and

install 5/16 hex bolt and Iocknut.

Tighten securely.

IMPORTANT: Tighten bolt and nut

securelyto 18-22 ft. Ibs torque.

2. Place tabs of steedng boot over tab

slotsin dash and push down to

secure,

INSTALL STEERING WHEEL

3. Positionfront wheels of the tractor so

they are pointing straight forward.

4. Remove steedng wheel adapter from

steedng wheel and slide adapter onto

steering shaft extension.

5. Position steering wheel so cress bars

are horizontal (left to dght) and slide

inside boot and onto adapter.

6. Assemble large flat washer, 3/8 lock

washer, 3/8 hex bolt and tighten

securely.

_Insert

J _ fSteedng Boot

SteedngWheel

Tabs

Adapter---"-"_

7. Snap steedng wheel insert into center

of steedng wheel.

8. Remove protective materials from

tractor hood and gall.

IMPORTANT: Check for and remove any

staples in skid that may puncture tires

where tractor isto roll off skid.

HOWTO SET UPYOURTRACTOR

CHECK BA'rrERY

1. Liftseat pan to raised positionand

open batterybox door.

NOTE: Ifthis batteryisput intoservice

after month and year indicated on label

(label located between terminals) charge

battery for minimumof one hourat 6-10

amps. (See "BATTERY" in Maintenance

section of this manual for charging

instructions).

/abe_

Batter

Door

Terminal

INSTALL SEAT

Adjust seat before tightening adjustment

knob.

1, Remove adjustment knob and flat

washer securing seat to cardboard

packing and set aside for assembly of

seat to tractor.

2. Pivot seat upward and remove from

the cardboard packing. Remove the

cardboard packing and discard.

3. Place seat on seat pan so head of

shoulder bolt is positioned over large

slotted hole in pan.

4. Push down on seat to engage

shoulder bolt in slot and pull seat

towards rear oftractor.

5, Pivot seat and pan forward and

assemble adjustment knob and flat

washer loosely, Do not tighten.

6. Lower seat into operating position and

sit in seat.

7. Slide seat until a comfortable position

is reached which allows you to press

clutch/brake pedal all the way down.

8. Get off seat without moving its

adjusted position.

9. Raise seat and tighten adjustment

knob securely.

Bolt

Flat

NOTE: You may now roll or drive your

tractor off the skid. Follow the appropriate

instructionbelow to remove the tractor

from the skid,

TO ROLLTRACTOR OFF SKID (See

Operation section for location and

function of controls)

1. Press lift lever plunger and raise

attachment liftlever to its highest

position.

2, Release parking brake by depressing

clutch/brake pedal.

3. Place gearshift lever in neutral (N)

position.

4. Roll tractor forward off skid.

5. Remove banding holding deflector

shield up against tractor.

TO DRIVETRACTOR OFF SKID (See

Operation section for location and

function of controls)

-_WARNING: Before starting,read,

understand and follow all ins_tructldnsin

the Operation section ofthis manual. Be

sure tractor is in a well-ventilated area.

Be sure the area in front of tractor is clear

of other people and objects.

1. Be sure all the above assembly steps

have been completed,

2. Check engine oil level and fill fuel

tank with gasoline.

3. Sit on seat in operating position,

depress clutch/brake pedal and set

the parldng brake.

4. Place gear shift lever in neutral (N)

position.

5. Press lift lever plunger and raise

attachment liftlever to its highest

position.

6. Start the engine. After engine has

started, move throttle controlto idle

position,

7. Depress clutch/brake pedal intofull

"BRAKE" position and hold. Move

gearshift laver to 1st gear.

8, Slowly release clutch/brake pedal and

slowly drive tractor off skid.

9, Apply brake to stoptractor, set parking

brake and place gearshift lever in

neutral position.

10.Turn ignitionkey to "OFF" position.

Continue with the instructionsthat follow.

INSTALL MULCHER PLATE

(If previously removed)

t. Raise and hold deflector shield in

upright position.

2. Place front of mulcher plate over frent

of mower deck opening and slide into

place, as shown.

3. Hook front latch intohole on front of

mower deck.

4. Hook rear latch into hole on back of

mower deck.

Mulcher

Def[eclor Plate

Latch

_' Hooks

_ILCAUTION: Do notremove deflector

shield from mower. Raise and hold

shield when attaching mulcher plate and

allow it to reston plate while in opera-

tion.

TO CONVERTTO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store

in a safe place.Your mower is now ready

for discharging or installation of optional

grass catcher accessory.

NOTE: It is not necessary to change

blades. The mulcher blades are de-

signed for discharging and bagging also.

CHECKTIRE PRESSURE

The tires on your tractor were overin-

flated at the factory for shipping pur-

poses. Correcttire pressure is important

for best cuttingperformance.

•Reduce tire pressure to PSi shown in

"PRODUCT SPECIFICATIONS"

section of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing

should be properly leveled. See "TO

LEVEL MOWER HOUSING" inthe

Service and Adjustments section of this

manual.

CHECK FOR PROPER POSITION OF

ALL BELTS

See the figures that are shown for

replacing motion and mower blade drive

belts in the Service and Adjustments

sectionof this manual. Verify that the

belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your

tractor,checkto see thatthe brake is

properly adjusted. See "1"0 ADJUST

BRAKE" in the Service and Adjustments

section of this manual.

/ CHECKLIST

BEFORE YOU OPERATE AND ENJOY

YOUR NEW TRACTOR, WE WISH TO

ASSURE THAT YOU RECEIVE THE BEST

PERFORMANCE AND SATISFACTION

FROM THIS QUALITY PRODUCT.

PLEASE REVIEWTHE FOLLOWING

CHECKLIST:

v"All assembly instructionshave been

completed.

/No remaining loose parts in carton.

/Battery is pmpedy prepared end

charged. (Minimum 1 hour at 6 amps).

v" Seat is adjusted comfortablyand

tightened securely.

,/All tires are propedy inflated. (For

shipping purposes, the tires were

ovednflated at the factory).

JBe sure mower deck is propedy leveled

side-to-side/front-to-rear for best cutting

results, (Tires must be properly inflated

for leveling).

•/ Check mower and drive bells. Be sure

they are muted propedy around pulleys

and inside all belt keepers.

,/Check wiring. See that all connections

are still secure and wires are properly

clamped.

WHILE LEARNING HOWTO USEYOUR

TRACTOR, PAYEXTRA ATTENTION TO

THE FOLLOWING IMPORTANT ITEMS:

•/Engine oil is at proper level.

,/Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

,/Become familiar with all controls- their

locationand function. Operate them

before you start the engine.

,/Be sure brake system is in safe

operating condition.

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