Craftsman 917.271051 Manuel utilisateur

Owner's Manual

rRI:IFTSMAN°

15.5 HP

ELECTRIC START

42" MOWER

6 SPEED TRANSAXLE

LAWN TRACTOR

Model No.

917.271051

• Safety

•Assembly

•Operation

•Maintenance

•Repair Parts

This product has alow emission engine which operates

differently from previously built engines. Before you start the en-

gine, read and understand this Owner's Manual.

CAUTION:

Read and follow all Safety

Rules and Instructions before

operating this equipment.

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5am * 5 pm, Mon- Sat

Sears, Roebuck and Co., Hoffman Estates, II 60179

Visit our Craftsman website:www.sears.com/craftsman

Warranty...............................................2

SafetyRules.........................................3

ProductSpecifications..........................5

Assembly.................................._...........7

Operation............................................10

MaintenanceSchedule......................16

ServiceandAdjustments....................20

Storage...............................................26

Troubleshooting.................................27

RepairParts........................................32

PartsOrdering.....................BackCover

LIMITEDTWOYEARWARRANTYONCRAFTSMANRIDINGEQUIPMENTPARTS

Fortwo(2)yearsfromthedateofpurchase,ifthisCraftsmanRidingEquipmentis

maintained,lubricatedandtunedup accordingto the instructionsin theowner's

manual,Searswill repairor replace,freeof charge,anypartsfoundto bedefectivein

materialorworkmanship.Warrantyserviceisavailablefreeofchargebytakingyour

Craftsmanridingequipmentto yournearestSearsServiceCenter. In-homewarranty

serviceisavailablebutatripchargewil!apply.Thiswarrantyappliesonlywhilethis

productisintheUnitedStates.

ThisWarrantydoesnotcover:

•Expendable items which become worn during normal use, such as blades, spark

plugs, air cleaners, belts and oil filters.

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage

caused by towing objects beyond the capability of the riding equipment, impacting

objects that bend the frame or crankshaft, or over speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to,

electrical and mechanical damage caused by improper storage, failure to use the

proper grade and amount of engine oil, failure to keep the deck clear of flammable

debris, or the failure to maintain the equipment according to the instructions con-

tained in the owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-

nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its

purchase date.

• Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding

equipment proves defective in material or workmanship and our testing determines the

battery will not hold a charge, Sears will replace the battery at no charge. Warranty

service is available free of charge by taking your Craftsman riding equipment to your

nearest Sears Service Center. In-home warranty service is available but a trip charge

will apply. This warranty applies only while this product is in the United States.

To locate the nearest sears service center or to schedule in-home warranty service,

simply contact sears at 1-800-4-my-home

This Warranty gives you specific legal rights, and you may also have other rights which

may vary from state to state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

IMPORTANT: This cutting machine is

capable of amputating hands and feet

and throwing objects. Failure to observe

the following safety instructions could

result in serious injury or death.

GENERAL OPERATION

•Read, understand, and follow all

instructions in the manual and on the

machine before starting.

• Only allow responsible adults, who are

familiar with the instructions, to operate

the machine.

•Clear the area of objects such as rocks,

toys, wire, etc., which could be picked

up and thrown by the blade.

• Be sure the area is clear of other

people before mowing. Stop machine if

anyone enters the area.

•Never carry passengers.

• Do not mow in reverse unless abso-

lutely necessary. Always look down

and behind before and while backing.

•Be aware of the mower discharge

direction and do not point it at anyone.

Do not operate the mower without

either the entire grass catcher or the

guard in place.

• Slow down before turning.

• Never leave a running machine

unattended. Always turn off blades, set

parking brake, stop engine, and

remove keys before dismounting.

•Tum off blades when not mowing.

• Stop engine before removing grass

catcher or unclogging chute.

• Mow only in daylight or good artificial

light.

• Do not operate the machine while

under the influence of alcohol or drugs.

•Watch for traffic when operating near or

crossing roadways.

• Use extra care when loading or

unloading the machine into a trailer or

truck.

• Data indicates that operators, age 60

years and above, are involved in a

large percentage of riding mower-

related injuries. These operators

should evaluate their ability to operate

the riding mower safely enough to

protect themselves and others from

serious injury.

SLOPE OPERATION

Slopes are a major factor related to loss-

of-control and tipover accidents, which 3

can result in severe injury or death. All

slopes require extra caution. If you cannot

back up the slope or if you feel uneasy on

it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree

limbs, etc.

•Watch for holes, ruts, or bumps. Uneven

terrain could overturn the machine. Tall

grass can hide obstacles.

• Use slow speed. Choose a low gear so

that you will not have to stop or shift

while on the slope.

• Follow the manufacturer's recommen-

dations for wheel weights or counter-

weights to improve stability.

• Use extra care with grass catchers or

other attachments. These can change

the stability of the machine.

• Keep all movement on the slopes slow

and gradual. Do not make sudden

changes in speed or direction.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades

and proceed slowly straight down the

slope.

DO NOT:

•Do not turn on slopes unless neces-

sary, and then, turn slowly and gradual-

ly downhill, if possible.

•Do not mow near drop-offs, ditches, or

embankments. The mower could

suddenly turn over if a wheel is over the

edge of a cliff or ditch, or if an edge

caves in.

•Do not mow on wet grass. Reduced

traction could cause sliding.

•Do nottry to stabilize the machine by

putting your foot on the ground.

•Do not use grass catcher on steep

slopes.

CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children.

Children are often attracted to the

machine and the mowing activity. Never

assume that children will remain where

you last saw them.

• Keep children out of the mowing area

and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children

enter the area.

• Beforeandwhenbacking,lookbehind

and downfor smallchildren.

• Nevercarrychildren.Theymayfall off

andbe seriouslyinjuredor interfere

with safemachineoperation.

• Neverallowchildrento operatethe

machine.

• Useextracarewhenapproachingblind

corners,shrubs,trees,orotherobjects

thatmayobscurevision.

SERVICE

•Use extra care in handling gasoline

and other fuels. They are flammable

and vapors are explosive.

Use only an approved container.

Never remove gas cap or add fuel

with the engine running. Allow

engine to cool before refueling. Do

not smoke.

Never refuel the machine indoors.

Never store the machine or fuel

container inside where there is an

open flame, such as a water heater.

• Never run a machine inside a closed

area. o

• Keep nuts and bolts, especially blade

attachment bolts, tight and keep

equipment in good condition.

Never tamper with safety devices.

Check their proper operation regularly

Keep machine free of grass, leaves, o

other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before

storing.

Stop and inspect the equipment if you

strike an object. Repair, if necessary,

before restarting.

Never make adjustments or repairs wil

the engine running.

Grass catcher components are subjecl

to wear, damage, and deterioration,

which could expose moving parts or

allow objects to be thrown. Frequently

check components and replace with

manufacturer's recommended parts,

when necessary.

Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and

use extra caution when servicing then"

Check brake operation frequently.

Adjust and service as required.

• Be sure the area is clear of other

people before mowing. Stop machine if

anyone enters the area.

• Never carry passengers or children

even with the blades off.

• Do not mow in reverse unless abso-

lutely necessary. Always look down and

behind before and while backing.

• Never carry children. They may fall off

and be seriously injured or interfere

with safe machine operation.

• Keep children out of the mowing area

and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children

enter the area.

•Before and when backing, look behind

and down for small children.

• Mow up and down slopes (15 ° Max),

not across. 4

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Unevc

terrain could overturn the machine. Ta

grass can hide obstacles.

• Use slow speed. Choose a low gear s,

that you wilt not have to stop or shift

while on the slope.

• Avoid starting or stopping on aslope. I

tires lose traction, disengage the blade

and proceed slowly straight down the

slope.

• If machine stops while going uphill,

disengage blades, shift into reverse

and back down slowly.

•Do not turn on slopes unless neces-

sary, and then, turn slowly and gradua

ly downhill, if possible.

_Look forthis symbolto pointout

importantsafetyprecautions.Itmeans

CAUTIONT!!BECOMEAWARE!!TYOUR

,_FETY IS INVOLVED.

CAUTION: In order to prevent acciden-

tal starting when setting up, transporting,

adjusting or making repairs always

disconnect spark plug wire and place wire

_/bere it cannot contact spark plug.

CAUTION: Do not coast down a hill in

neutral, you may lose control of the tractor.

kCAUTION: Tow only the attachments

that are recommended by and comply

with specifications of the manufacturer of

your tractor. Use common sense when

towing. Operate only at the lowest

possible speed when on a slope. Too

heavy of a load, while on a slope, is

dangerous. Tires can lose traction with the

ground and cause you to lose control of

,_llur tractor.

WARNING: The engine exhaust from

this product contains chemicals known to

the State of California to cause cancer,

birth defects, or other reproductive harm.

PRODUCT SPECIFICATIONS

GASOLINE 1.25 GALLONS

CAPACITY UNLEADED

ANDTYPE: REGULAR

)ILTYPE SAE 10W30 (ABOVE

32°F)

_,PI-SF/SG/SH): SAE 5W-30

(BELOW 32°F)

OIL CAPACITY: W/FILTER: 4.0 PINTS

W/OFILTER: 3.5 PINT5

SPARK PLUG: CHAMPION RC12YC

'GAP: .030")

3ROUND SPEED FORWARD:

'MPH): 1sT 1.2

2N° 1.5

3_° 2.4

4TM 3.5

5TM 4.8

6TM 5.3

REVERSE: 1.5

TIRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSI

HANGING 3 AMPS BATTERY

YSTEM: 5 AMPS HEADLIGHTS

BATTERY: AMP/HR: 30

MIN. CCA: 240

CASE SIZE: U 1R

BLADE BOLT 27-35 FT. LBS.

TORQUE:

;ONGRATULATIONS on your purchase

of a Craftsman Tractor. It has been

designed, engineered and manufactured

to give you the best possible depend-

ability and performance.

Should you experience any problem you

cannot easily remedy, please contact

your nearest authorized service center.

We have competent, well-trained

technicians and the proper tools to

service or repair this tractor.

Please read and retain this manual. The

instructions will enable you to assemble

and maintain your tractor properly.

Always observe the "SAFETY RULES".

REPAIR AGREEMENT

A Repair Agreement is available on this

product. Contact your nearest Sears

store for details.

CUSTOMER RESPONSIBILITIES

•Read and observe the safety rules.

• Follow a regular schedule in maintain-

ing, caring for and using your tractor.

• Follow the instructions under "Mainte-

nance" and "Storage" sections of this

owner's manual.

_, WARNING: This.tractor is equipped.

with an interna comoustion eng ne ano

should not be used on or near any

unimproved forest-covered, brush-

covered or grass-covered land unless

the engine's exhaust system is equipped

with a spark arrester meeting applicable

local or state laws (if any). If a spark

arrester is used, it should be maintained

in effective working order by the opera-

tor.

In the state of California the above is

required by law (Section 4442 of the

California Public Resources Code).

Other states may have similar laws.

Federal laws apply on federal lands. A

spark arrester for the muffler is available

through your nearest authorized service

center/department (See REPAIR PARTS

section of this manual).

Steering Wheel

O ___

[ •

Steering \ ,,

Wheel Insert _

(1) Hex Bolt

3/8-16 x 1

(1) Large Flat Washer

(1) Hex Bolt 5/16-18 x 1-1/4 (1) Locknut 5/16-18_ (1) Lockwasher 3/8

_Lr] Steering WheeI ]v j Steering

/ / /Extension

Adapter ///Steering Shaft

Boot O

Seat

(1) Washer

17/32 x 1-3/16 x 12 Gauge

_(1) Knob

Keys

(2) Keys Slope Sheet

(1) Shoulder

Bolt 5/16-18

Video Cassette

Your new tractor has been assembled at the factory with exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your

tractor all parts and hardware you assemble must be tightened securely. Use the

correct tools as necessary to insure proper tightness. Review the video cassette before

you begin.

TOOLS REQUIRED FOR

ASSEMBLY

A socket wrench set will make assembly

easier. Standard wrench sizes you need

are listed below.

(1) 9/16" wrench (1) Pliers

(2) 1/2" wrench (1) Utility knife

(1) 3/4" socket with

drive ratchet

(1) Tire pressure gauge

When right or left hand is mentioned in

this manual, it means, from your point of

view, when you are in the operating

position (seated behind the steering

wheel).

_ _ _.-- Insert

_=_ _3/8 Lock Washer

_ Large Flat

-_ ) ) Washer

_'-_'_ Steering Boot

Steering Wheel _-_///

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

•Remove all accessible loose parts

and parts boxes from shipping carton.

• Cut, from top to bottom, along lines on

all four corners of shipping carton, and

lay panels flat.

• Remove mower and packing materi-

als.

• Check for any additional loose parts or

boxes and remove.

BEFORE ROLLING TRACTOR OFF

SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND

BOOT

• Slide extension shaft onto lower

steering shaft. Align mounting holes

in extension and lower shafts and

install 5/16 hex bolt and Iocknut.

Tighten securely.

• Place tabs of steering boot over tab

slots in dash and push down to

secure.

INSTALL STEERING WHEEL

• Position front wheels of the tractor so

they are pointing straight forward.

• Remove steerng wheel adapter from

steering wheel and slide adapter onto

steering shaft extension.

5/16

Lower

Steering

Shaft

• Position steering wheel so cross bars

are horizontal (left to right) and slide

inside boot and onto adapter.

• Assemble large flat washer, 3/8 lock

washer, 3/8 hex bolt and tighten

securely.

• Snap steering wheel insert into center

of steering wheel.

• Remove protective materials from

tractor hood and grill.

IMPORTANT: Check for and remove any

staples in skid that may puncture tires

where tractor is to roll off skid.

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY

• Lift seat pan to raised postion and

open battery box door.

•If this battery is put into service after

month and year indicated on label (la-

bel located between terminals) charge

battery for minimum of one hour at 6-

10 amps. (See "BATTERY" in MAINTE-

NANCE section of this manual for

charging structions.)

Battery

Door

Terminal

INSTALL SEAT

Adjust seat before tightening adjustment

knob.

• Remove adjustment knob and flat

washer securing seat to cardboard

packing and set aside for assembly of

seat to tractor.

• Pivot seat upward and remove from

the cardboard packing. Remove the

cardboard packing and discard.

• Place seat on seat pan and assemble

shoulder bolt. Tighten shoulder bolt

securely.

• Assemble adjustment knob and flat

washer loosely. Do not tighten.

• Lower seat into operating position and

sit on seat.

• Slide seat until a comfortable position

is reached which allows you to press

clutch/brake pedal all the way down.

• Get off seat without moving its adjusted

position.

• Raise seat and tighten adjustment

knob securely.

Shoulder Seat p:_at_

F,atWasher

Adjustment

Knob

NOTE: You may now roll or drive your

tractor off the skid. Follow the appropriate

inst ruction below to remove the tractor from

the skid.

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

• Press lift lever plunger and raise

attachment lift lever to its highest

position.

• Release parking brake by depressing

clutch/brake pedal.

• Place gearshift lever in neutral (N)

position.

• Roll tractor forward off skid.

• Remove banding holding discharge

guard up against tractor.

TO DRIVE TRACTOR OFF SKID

(See Operation section for location and

function of controls)

_,WARNING: Before starting, read,

understand and follow all instructions in

the Operation section of this manual. Be

sure tractor is in a well-ventilated area.

Be sure the area in front of tractor is clear

of other people and objects.

• Be sure all the above assembly steps

have been completed.

• Check engine oil level and fill fuel tank

with gasoline.

• Sit on seat in operating position,

depress clutch/brake pedal and set the

parking brake.

• Place gear shift lever in neutral (N)

position.

• Press lift lever plunger and raise

attachment lift lever to its highest

position.

• Start the engine. After engine has

started, move throttle control to idle

position.

• Depress clutch/brake pedal into full

"BRAKE" position and hold. Move

gearshift lever to 1st gear.

• Slowly release clutch/brake pedal and

slowly drive tractor off skid.

• Apply brake to stop tractor, set parking

brake and place gearshift lever in

neutral position.

• Turn ignition key to "OFF" position.

Continue with the instructions that follow.

INSTALL MULCHER PLATE

(If previously removed)

•Raise and hold deflector shield in

upright position.

•Place front of mulcher plate over front

of mower deck opening and slide into

place, as shown.

•Hook front latch into hole on front of

mower deck,

•Hook rear latch into hole on back of

mower deck.

,ACAUTION: Do not remove deflector

shield from mower. Raise and hold

shield when attaching mulcher plate and

allow it to rest on plate while in opera-

tion. Mulcher

Plate

Deflector_

Shield

Latch

Hooks

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store

in a safe place. Your mower is now ready

for discharging or installation of optional

grass catcher accessory.

NOTE: It is not necessary to change

blades. The mulcher blades are de-

signed for discharging and bagging also.

CHECK TIRE PRESSURE

The tires on your tractor were overin-

flated at the factory for shipping pur-

poses. Correct tire pressure is important

for best cutting performance.

• Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS"

section of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing

should be properly leveled. See "TO

LEVEL MOWER HOUSING" in the

Service and Adjustments section of this

manual.

CHECK FOR PROPER POSITION

OF ALL BELTS

See the figures that are shown for

replacing motion and mower blade drive

belts in the Service and Adjustments

section of this manual. Verify that the

belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your

tractor, check to see that the brake is

properly adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments

section of this manual.

/ CHECKLIST

BEFORE YOU OPERATE AND ENJOY

YOUR NEW TRACTOR, WE WISH TO

ASSURE THAT YOU RECEIVE THE

BEST PERFORMANCE AND

SATISFACTION FROM THIS QUALITY

PRODUCT.

PLEASE REVIEWTHE FOLLOWING

CHECKLIST:

,/All assembly instructions have been

completed.

/No remaining loose parts in carton.

,I Battery is properly prepared and

charged. (Minimum 1 hour at 6

amps).

,/Seat is adjusted comfortably and

tightened securely.

•/All tires are properly inflated. (For

shipping purposes, the tires were

overinflated at the factory).

#' Be sure mower deck is properly

leveled side-to-side/front-to-rear for

best cutting results. (Tires must be

properly inflated for leveling).

/" Check mower and drive belts. Be sure

they are routed properly around

pulleys and inside all belt keepers.

,/Check wiring. See that all connections

are still secure and wires are properly

clamped.

WHILE LEARNING HOWTO USE YOUR

TRACTOR, PAY EXTRAATTENTION TO

THE FOLLOWING IMPORTANT ITEMS:

,,/Engine oil is at proper level.

,/Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

,/Become familiar with all controls - their

location and function. Operate them

before you start the engine.

,/Be sure brake system is in safe

operating condition.

Thesesymbolsmayappearonyourtractoror in literaturesuppliedwiththe product.

Learnand understandtheir meaning.

I- ;I

BATTERY CAUTION OR

WARNING

ENGINE ON ENGINE OFF

REVERSE FORWARD FAST SLOW

OIL PRESSURE LIGHTS ON OVER TEMP

LIGHT !

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT

LOCKED

R N H L

ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE

CLUTCH ENGAGED

KEEP AREA CLEAR SLOPE HAZARDS

ATTACHMENT

IGNITION CLUTCH DISENGAGED

DANGER, KEEP HANDS AND FEET AWAY

(SEE SAFETY RULES SECTION)

FREE WHEEL

(Automatic Models only)

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