Craftsman 917.270930 Manuel utilisateur

Owner's Manual

JCRAFTSMAN"I

20.0 HP

ELECTRIC START

42" MOWER

6 SPEED TRANSAXLE1

LAWN TRACTOR

Model No.

917.270930

•Safety

•Assembly

•Operation

•Maintenance

•Repair Parts

CAUTION:

Read and follow all

Safety Rules and Instructions

before operating this equip-

ment.

For answers to your questions

about this product,Call:

1-800-659-5917

Sears Craftsman Help Line

5am - 5 pro, Mon- Sat

Seam, Roebuck and Co., Hoffman Estates, IL 60179

Visit our craftsman wabsite: www.sears.com/craftsman

Warranty ................................................ 2

Safety Rules .......................................... 3

Product Specifications .......................... 5

Assembly ............................................... 7

Operation ............................................ 10

Maintenance Schedule .....i................. 17

Maintenance ....................................... 17

Service and Adjustments .................... 21

Storage ............................................... 27

Troubleshooting .................................. 28

Repair Parts ........................................ 32

Parts Ordering ....................... Back Cover

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructions in the owner's

manual, Sears will repair or replace, free of charge, any parts found to be defective in

material or workmanship. Warranty service is available free of charge by taking your

Craftsman riding equipment to your nearest Sears Service Center. In-home warranty

service is available but a trip charge will apply. This warranty applies only while this

product is in the United States.

This Warranty does not cover:

• Expendable items which become worn during normal use, such as blades, spark

plugs, air cleaners, belts and oil filters.

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage

caused by towing objects beyond the capability of the riding equipment, impacting

objects that bend the frame or crankshaft, or over speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to,

electrical and mechanical damage caused by improper storage, failure to use the

proper grade and amount of engine oil, failure to keep the deck clear of flammable

debris, or the failure to maintain the equipment according to the instructions con-

tained in the owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-

nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its

purchase date.

• Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding

equipment proves defective in material or workmanship and our testing determines the

battery will not hold a charge, Sears will replace the battery at no charge. Warranty

service is available free of charge by taking your Craftsman riding equipment to your

nearest Sears Service C_enter. In-home warranty service is available but a trip charge

will apply. This warranty applies only while this product is in the United States.

TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-

HOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME

This Warranty gives you specific legal rights, and you may also have other rights which

may vary from state to state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

IMPORTANT: This cutting machine is

capable of amputating hands and feet and

throwing objects. Failure to observe the

following safety instructions could result in

serious injury or death.

GENERAL OPERATION

•Read, understand, and follow all

instructions in the manual and on the

machine before starting.

• Only allow responsible adults, who are

familiar with the instructions, to operate

the machine.

• Clear the area of objects such as rocks,

toys, wire, etc., which could be picked

up and thrown by the blade.

• Be sure the area is clear of other people

before mowing. Stop machine if anyone

enters the area.

• Never carry passengers.

•Do not mow in reverse unless absolutely

necessary. Always look down and

behind before and while backing.

• Be aware of the mower discharge

direction and do not point it at anyone.

Do not operate the mower without either

the entire grass catcher or the guard in

place.

• Slow down before turning.

• Never leave a running machine unat-

tended. Always turn off blades, set

parking brake, stop engine, and remove

keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass

catcher or unclogging chute.

• Mow only in daylight or good artificial

light.

• Do not operate the machine while under

the influence of alcohol or drugs.

• Watch for traffic when operating near or

crossing roadways.

• Use extra care when loading or unload-

ing the machine into a trailer or truck.

•Data indicates that operators, age 60

years and above, are involved in a large

percentage ot riding mower-related

injuries. These operators should

evaluate their ability to operate the

riding mower safely enough to protect

themselves and others from serious

injury.

SLOPE OPERATION

Slopes are a major factor related to loss-

of-control and tipover accidents, which can

result in severe injury or death. All slopes

require extra caution. If you cannot back

up the slope or ifyou feel uneasy on it, do

not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Uneven

terrain could overturn the machine. Tall

grass can hide obstacles.

• Use slow speed. Choose a low gear so

that you will not have to stop or shift

while on the slope.

• Follow the manufacturer's recommenda-

tions for wheel weights or counter-

weights to improve stability.

• Use extra care with grass catchers or

other attachments. These can change

the stability of the machine.

• Keep all movement on the slopes slow

and gradual. Do not make sudden

changes in speed or direction.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades

and proceed slowly straight down the

slope.

DO NOT:

•Do notturn on slopes unless necessary,

and then, turn slowly and gradually

downhill, if possible.

•Do not mow near drop-offs, ditches, or

embankments. The mower could

suddenty turn over if awheel is over the

edge of a cliff or ditch, or if an edge

caves in.

•Do not mow on wet grass. Reduced

traction could cause sliding.

•Do nottry to stabilize the machine by

putting your foot on the ground.

•Do not use grass catcher on steep

slopes.

CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children.

Children are often attracted to the ma-

chine and the mowing activity. Never

assume that children will remain where

you last saw them.

•Keep children out of the mowing area

and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind

and down for small children.

• Never carry children. They may fall off

and be seriously injured or interfere with

safe machine operation.

• Never allow children to operate the

machine.

• Use extra care when approaching blind

corners, shrubs, trees, or other objects

that may obscure vision.

SERVICE

Use extra care in handling gasoline and

other fuels. They are flammable and

vapors are explosive.

Use only an approved container.

Never remove gas cap or add fuel

with the engine running. Allow

engine to cool before refueling. Do

not smoke.

Never refuel the machine indoors.

Never store the machine or fuel

container inside where there is an

open flame, such as a water heater.

Never run a machine inside a closed

area.

Keep nuts and bolts, especially blade

attachment bolts, tight and keep

equipment in good condition.

• Never tamper with safety devices.

Check their proper operation regularly.

• Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before

storing.

• Stop and inspect the equipment if you

strike an object. Repair, if necessary,

before restarting.

• Never make adjustments or repairs with

the engine running.

• Grass catcher components are subject

to wear, damage, and deterioration,

which could expose moving parts or

allow objects to be thrown. Frequently

check components and replace with

manufacturer's recommended parts,

when necessary.

• Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

• Check brake operation frequently.

Adjust and service as required.

• Be sure the area is clear of other people

before mowing. Stop machine if anyone

enters the area.

• Never carry passengers or children

even with the blades off.

• Do not mow in reverse unless absolutely

necessary. Always look down and

behind before and while backing.

• Never carry children. They may fall off

and be seriously injured or interfere with

safe machine operation.

• Keep children out of the mowing area

and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind

and down for small children.

• Mow up and down slopes (15 ° Max), not

across. 4

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Uneven

terrain could overturn the machine. Tall

grass can hide obstacles.

• Use slow speed. Choose a low gear so

that you will not have to stop or shift

while on the slope.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades

and proceed slowly straight down the

slope.

• If machine stops while going uphill,

disengage blades, shift into reverse and

back down slowly.

•Do notturn on slopes unless necessary,

and then, turn slowly and gradually

downhill, if possible.

_l, Look for this symbol to point out

important safety precautions. It means

CAUTION!!! BECOME AWARE!!! YOUR

SAFETY IS INVOLVED.

_CAUTION: In order to prevent acciden-

tal starting when setting up, transporting,

adjusting or making repairs always

disconnect spark plug wire and place wire

where it cannot contact spark plug.

_,CAUTION: Do not coast down a hill in

neutral, you may lose control of the tractor.

ACAUTION" Tow only the attachments

that are recommended by and comply with

specifications of the manufacturer of your

tractor. Use common sense when towing.

Operate only at the lowest possible speed

when on a slope. Too heavy of a load,

while on a slope, is dangerous. Tires can

lose traction with the ground and cause

you to lose control of your tractor.

_,WARNING: The engine exhaust from

this product contains chemicals known to

the State of California to cause cancer,

birth defects, or other reproductive harm.

PRODUCT SPECIFICATIONS

GASOLINE 3.5 GALLONS

CAPACITY UNLEADED

AND TYPE: REGULAR

OILTYPE SAE 30 (ABOVE 32°F

API-SF/SG/SH): SAE 5W-30

(BELOW 32°F)

OIL CAPACITY: 3.0 PINTS

SPARK PLUG: CHAMPION RJ19LM

GAP: .030") OR J19LM

VALVE INTAKE: .004"-.006"

CLEARANCE: EXHAUST: .007"-.009"

GROUND SPEED FORWARD:

(MPH): 1sT 1.2

2N° 1.5

3R° 2.4

4TM 3.5

5TM 4.8

6TM 5.3

REVERSE: 1.5

TIRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSI

CHARGING 3 AMPS BATTERY

SYSTEM: 5 AMPS HEADLIGHTS

BATTERY; AMP/HR: 30

MIN. CCA: 240

CASE SIZE: U1R

BLADE BOLT 27-35 FT. LBS.

TORQUE:

CONGRATULATIONS on your purchase

of a new Tractor. It has been designed,

engineered and manufactured to give you

the best possible dependability end

performance.

Should you experience any problem you

cannot easily remedy, please contact your

nearest authorized service center/

department. We have competent, well-

trained technicians and the proper tools to

service or repair this tractor.

Please read and retain this manual. The

instructions will enable you to assemble

and maintain your tractor properly. Always

observe the "SAFETY RULES".

REPAIR AGREEMENT

A Repair Agreement is available on this

product. Contact your nearest Sears store

for details.

CUSTOMER RESPONSIBILITIES

•Read and observe the safety rules.

•Follow a regular schedule in maintain-

ing, caring for and using your tractor.

•Follow the instructions under "Mainte-

nance" and "Storage" sections of this

owner's manual.

AWARNING: This tractor is equipped

with an internal combustion engine and

should not be used on or near any

unimproved forest-covered, brush-

covered or grass-covered land unless the

engine's exhaust system is equipped with

a spark arrester meeting applicable local

or state laws (if any). If a spark arrester is

used, it should be maintained in effective

working order by the operator.

In the state of California the above is

required by law (Section 4442 of the

California Public Resources Code). Other

states may have similar laws. Federal

laws apply on federal lands. A spark

arrester for the muffler is available through

your nearest authorized service center/

department (See REPAIR PARTS section

of this manual).

Steering Wheel

Steering

Wheel Insert

(1) Hex Bolt 5/16-18 x 1-1/4 (1) Locknut 5/16-18

(1) Hex Bolt

3/8-16 x 1

(1) Large Flat Washer

(1) Lockwasher 3/8

[__ Steering Wheel

,[ j ,Adapter Steering

Boot

Steering

Extension

Shaft C

Seat

(1) Washer

17/32 x 1-3/16 x 12 Gauge

_(1) Knob

(1) Shoulder

Bolt 5/16-18

Keys

(2) Keys Slope Sheet

Video Cassette

r-1

Your new tractor has been assembled at the factory with exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your

tractor all parts and hardware you assemble must be tightened securely. Use the

correct tools as necessary to insure proper tightness. Review the video cassette before

you begin.

TOOLS REQUIRED FOR

ASSEMBLY

A socket wrench set will make assembly

easier. Standard wrench sizes you need

are listed below.

(1) 9/16" wrench (2) 1/2" wrench

(1) Utility knife (1) Pliers

(1) Tire pressure gauge

When right or left hand is mentioned in

this manual, it means, from your point of

view, when you are in the operating

position (seated behind the steering

wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

•Remove all accessible loose parts and

parts boxes from shipping carton.

•Cut, from top to bottom, along lines on

all four corners of shipping carton, and

lay panels flat.

• Check for any additional loose parts or

boxes and remove.

BEFORE REMOVING TRACTOR

FROM SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFTAND

BOOT

• Slide extension shaft onto lower

steering shaft. Align mounting holes in

extension and lower shafts and install 5/

16 hex bolt and Iocknut. Tighten

securely.

• Place tabs of steering boot over tab

slots in dash and push down to secure.

INSTALL STEERING WHEEL

• Position front wheels of the tractor so

they are pointing straight forward.

•Remove steering wheel adapter from

steering wheel and slide adapter onto

steering shaft extension.

• Position steering wheel so cross bars

are horizontal (left to right) and slide

inside boot and onto adapter.

•Assemble large flat washer, 3/8 lock

washer, 3/8 hex bolt and tighten

securely.

• Snap steering wheel insert into center of

steering wheel.

•Remove protective materials from

tractor hood and grill.

IMPORTANT: Check for and remove any

staples in skid that may puncture tires

where tractor is to roll off skid.

Insert

/_j 3/8 Hex Bolt

[_ _" 3/8 Lockwasher

_ Large Flat

Stee_teer_i sher

Wheel

HOW TO SET UP YOUR TRACTOR

CONNECT BATTERY

Lift hood to raised position.

If this battery is put into service after

month and year indicated on label (label

located between terminals) charge

battery for minimum of one hour at 6-10

amps. (See "BATTERY" in MAINTE-

NANCE section of this manual for

charging instructions).

Label

INSTALL SEAT

Adjust seat before tightening adjustment

knob.

• Remove adjustment knob and flat

washer securing seat to cardboard

packing and set aside for assembly of

seat to tractor.

• Pivot seat upward and remove from the

cardboard packing. Remove the

carboard packing and discard.

• Place seat on seat pan and assemble

shoulder bolt. Tighten shoulder bolt

securely.

• Assemble adjustment knob and fiat

washer loosely. Do not tighten.

• Lower seat into operating position and

sit on seat.

• Slide seat until a comfortable position is

reached which allows you to press

clutch/brake pedal all the way down.

• Get off seat without moving its adjusted

position.

•Raise seat and tighten adjustment knob

securely. Seat

Seat Pan

Shoulder

Bolt

Adjustment

Knob _t Washer

NOTE: You may now roll or drive your

tractor off the skid. Follow the appropriate

instruction below to remove the tractor

from the skid.

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

•Press lift lever plunger and raise

attachment tiff lever to its highest

position.

• Release parking brake by depressing

clutch/brake pedal.

• Place gearshift lever in neutral (N)

position.

• Roll tractor forward off skid.

• Remove banding holding discharge

guard up against tractor.

TO DRIVE TRACTOR OFF SKID (See

Operation section for location and

function of controls)

_WARNING: Before starting, read,

understand and follow all instructions in

the Operation section of this manual. Be

sure tractor is in a well-ventilated area. Be

sure the area in front of tractor is clear of

other people and objects.

• Be sure all the above assembly steps

have been completed.

• Check engine oil level and fill fuel tank

with gasoline.

• Sit on seat in operating position,

depress clutch/brake pedal and set the

parking brake.

•Place gear shift lever in neutral (N)

position.

• Press lift lever plunger and raise

attachment lift lever to its highest

position.

• Start the engine. After engine has

started, move throttle control to idle

position.

• Depress clutch/brake pedal into full

"BRAKE" position and hold. Move

gearshift lever to 1st gear.

• Slowly release clutch/brake pedal and

slowly drive tractor off skid.

• Apply brake to stop tractor, set parking

brake and place gearshift lever in

neutral position.

• Turn ignition key to "OFF" position.

Continue with the instructions that follow.

INSTALL MULCHER PLATE

(If previously removed)

• Raise and hold deflector shield in

upright position.

•Place front of mulcher plate over front of

mower deck opening and slide into

place, as shown.

• Hook front latch into hole on front of

mower deck.

• Hook rear latch into hole on back of

mower deck.

ACAUTION: Do not remove deflector

shield from mower. Raise and hold shield

when attaching mulcher plate and allow it

to rest on plate while in operation.

Deflector

Shield _ Mulcher

Latch

Hooks

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in

a safe place. Your mower is now ready for

discharging or installation of optional grass

catcher accessory.

NOTE: It is not necessary to change

blades. The mulcher blades are designed

for discharging and bagging also.

CHECK TIRE PRESSURE

The tires on your tractor were overinflated

at the factory for shipping purposes.

Correct tire pressure is important for best

cutting performance.

• Reduce tire pressure to PSI shown in

=PRODUCT SPECIFICATIONS" section

of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing

should be propedy leveled. See "TO

LEVEL MOWER HOUSING" in the

Service and Adjustments section of this

manual.

CHECK FOR PROPER POSITION OF

ALL BELTS

See the figures that are shown for

replacing motion and mower blade drive

belts in the Service and Adjustments

section of this manual, Verify that the belts

are muted correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor,

check to see that the brake is properly

adjusted. See "TO ADJUST BRAKE" in the

Service and Adjustments section of this

manual. t/CHECKLIST

Before you operate and enjoy your new

tractor, we wish to assure that you receive

the best performance and satisfaction from

this quality product.

Please review the following checklist:

,/ All assembly instructions have been

completed.

J No remaining loose parts in carton.

,/Battery is properly prepared and

charged.(Minimum 1 hour at 6 amps).

,/Seat is adjusted comfortably and

tightened securely.

,/All tires are properly inflated. (For

shipping purposes, the tires were

overinflated at the factory).

/ Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling).

,/Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

,/Check wiring. See that all connections

are still secure and wires are properly

clamped.

While learning how to use your tractor, pay

extra attention to the following important

items:

,/Engine oil is at proper level.

/Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

/Become familiar with all controls - their

location and function. Operate them

before you start the engine.

,/Be sure brake system is in safe operat-

ing condition.

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

BATFERY CAUTION OR

WARNING REVERSE FORWARD FAST SLOW

ENGINE ON ENGINE OFF OIL PRESSURE

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT

LOCKED

RN H L

ATTACHMENT REVERSE

CLUTCH ENGAGED NEUTRAL HIGH LOW PARKING BRAKE

KEEP AREA CLEAR SLOPE HAZARDS

IGNITION ATTACHMENT

CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

DANGER, KEEP HANDS AND FEET AWAY FREE WHEEL

(Automatic Modelsonly)

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