Craftsman 917.27066 Manuel utilisateur

Owner's Manual

CRAFTSMAN

15.5 HP

ELECTRIC START

42" MOWER

AUTOMATIC

LAWN TRACTOR

Model No.

917.270660

• Safety

•Assembly

•Operation

•Maintenance

• Repair Parts

CAUTION:

Read and follow all

Safety Rules and Instructions

before operating this equip-

ment.

For answers to your questions

about this product, Call:

1-860-659-5917

Sears Craftsman Help Line

5am - 5 pro, Mon- Sat

Sears, Roebuck and Co., Hoffman Estates, IL 60179

Visit our Craftsman Website: www.sears.com/craftsman

Warranty............................................... 2

Safety Rules ......................................... 2

Product Specifications .......................... 5

Assembly .............................................. 8

Operation ............................................ 11

Maintenance Schedule ...................... 18

Maintenance ....................................... 18

Service and Adjustments .................... 22

Storage ............................................... 29

Troubleshooting .................................. 30

Repair Parts ........................................ 34

Parts Ordering ..................... Back Cover

LIMITED TWO YEAR WARRANTY' ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructions in the owner's

manual, Sears will repair or replace, free of charge, any parts found to be defective in

material or workmanship.

This Warranty does not cover:

•Expendable items which become worn during normal use, such as blades, spark

plugs, air cleaners, belts, etc.

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, negligence, improper storage or ac-

cident or the failure to maintain the equipment according to the instructions con-

tained in the owner's manual.

• Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BA-I-rERY

For ninety (90) days from date of purchase, if any battery included with this riding

equipment proves defective in material or workmanship and our testing determines the

battery will not hold a charge, Sears will replace the battery at no charge. In-home war-

ranty service on your Craftsman riding equipment is available at no charge for 30 days

from the date of purchase. Please contact your nearest service center. After 30 days

from the date of purchase, warranty service is available by taking your Craftsman

riding equipment to your nearest Sears Service Center. (In-home warranty service will

still be available after 30 days from the date of purchase but a standard trip charge will

apply). This warranty applies only while this product is in the United States. This War-

ranty gives you specific legal rights, and you may also have other rights which may

vary from state to state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

IMPORTANT: This cutting machine is

capable of amputating hands and feet

and throwing objects. Failure to observe

the following safety instructions could

result in serious injury or death.

GENERAL OPERATION

• Read, understand, and follow all

instructions in the manual and on the

machine before starting.

• Only allow responsible adults, who are

familiar with the instructions, to operate

the machine.

• Clear the area of objects such as rocks,

toys, wire, etc., which could be picked

up and thrown by the blade. 2

• Be sure the area is clear of other

people before mowing. Stop machine if

anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso-

lutely necessary. Always look down

and behind before and while backing.

•Be aware of the mower discharge

direction and do not point it at anyone,

Do not operate the mower without

either the entire grass catcher or the

guard in place.

• Slow down before turning.

• Never leave a running machine

unattended. Always turn off blades, set

parking brake, stop engine, and

r_rnnvA kmw_ hAfnr_ _li_mnltnfinn

•Turn off blades when not mowing.

•Stop engine before removing grass

catcher or unclogging chute.

• Mow only in daylight or good artificial

light.

•Do not operate the machine while

under the influence of alcohol or drugs.

• Watch for traffic when operating near or

crossing roadways.

• Use extra care when loading or

unloading the machine into a trailer or

truck.

Data indicates that operators, age 60

years and above, are involved in a

large percentage of riding mower-

related injuries. These operators

should evaluate their ability to operate

the riding mower safely enough to

protect themselves and others from

serious injury.

SLOPE OPERATION

Slopes are a major factor related to loss-

of-control and tipover accidents, which

can result in severe injury or death. All

slopes require extra caution. If you cannot

back up the slope or if you feel uneasy on

it, do not mow it.

DO:

•Mow up and down slopes, not across.

•Remove obstacles such as rocks, tree

limbs, etc.

•Watch for holes, ruts, or bumps.

Uneven terrain could overturn the

machine. Tall grass can hide obstacles.

•Use slow speed. Choose a low gear so

that you will not have to stop or shift

while on the slope.

• Follow the manufacturer's recommen-

dations for wheel weights or counter-

weights to improve stability.

• Use extra care with grass catchers or

other attachments. These can change

the stability of the machine.

•Keep all movement on the slopes slow

and gradual. Do not make sudden

changes in speed or direction.

•Avoid starting or stopping on a slope. If

tires lose traction, disengage the

blades and proceed slowly straight

down the slope.

DO NOT:

•Do notturn on slopes unless neces-

sary, and then, turn slowly and gradual-

ly downhill, if possible.

•Do not mow near drop_offs, ditches, or

embankments. The mower could

suddenly turn over if a wheel is over

the edge of a cliff or ditch, or if an edge

caves in.

•Do not mow on wet grass. Reduced

traction could cause sliding.

•Do nottry to stabilize the machine by

putting your foot on the ground.

•Do not use grass catcher on steep

slopes.

CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children.

Children are often attracted to the

machine and the mowing activity. Never

assume that children will remain where

you last saw them.

•Keep children out of the mowing area

and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind

and down for small children.

• Never carry children. They may fall off

and be seriously injured or interfere

with safe machine operation.

• Never allow children to operate the

machine.

• Use extra care when approaching blind

corners, shrubs, trees, or other objects

that may obscure vision.

SERVICE

•Use extra care in handling gasoline

and other fuels. They are flammable

and vapors are explosive.

Use only an approved container.

Never remove gas cap or add fuel

with the engine running. Allow

engine to cool before refueling. Do

not smoke.

Never refuel the machine indoors.

Never store the machine or fuel

container inside where there is an

open flame, such as a water

heater.

•Never run a machine inside a closed

area.

•Keep nuts and bolts, especially blade

attachment bolts, tight and keep

equipment in good condition.

•Never tamper with safety devices.

Check their proper operation regularly.

•Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before

storing.

• Stopand inspect the equipment if you

strike an object. Repair, if necessary,

before restarting.

• Never make adjustments or repairs

with the engine running.

• Grass catcher components are subject

to wear, damage, and deterioration,

which could expose moving parts or al-

low objects to be thrown. Frequently

check components and replace with

manufacturer's recommended parts,

when necessary.

Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

Check brake operation frequently. Ad-

just and service as required.

•Be sure the area is clear of other

people before mowing. Stop machine if

anyone enters the area.

• Never carry passengers.

•Do not mow in reverse unless abso-

lutely necessary. Always look down

and behind before and while backing.

•Never carry children. They may fall off

and be seriously injured or interfere

with safe machine operation.

• Keep children out of the mowing area

and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind

and down for small children.

• Mow up and down slopes (15 ° Max),

not across.

•Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps.

Uneven terrain could overturn the

machine. Taft grass can hide obstacles.

•Use slow speed. Choose a low gear so

that you will not have to stop or shift

while on the slope.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the

blades and proceed slowly straight

down the slope.

Do not turn on slopes unless neces-

sary, and then, turn slowly and gradual-

ly downhill, if possible.

Look for this symbol to point out impor-

tant safety precautions. Itmeans CAU-

TION!I! BECOME AWARE!!! YOUR

SAFETY IS iNVOLVED.

_, CAUTION: In order to prevent acci-

dental starting when setting up, transport-

ing, adjusting or making repairs always

disconnect spark plug wire and place

wire where it cannot contact spark plug.

• 1,WARNING: The engine exhaust from

this product contains chemicals known to

the State of California to cause cancer,

birth defects, or other reproductive harm.

PRODUCT SPECIFICATIONS

GASOUNE 1.25 GALLONS

CAPACITY UNLEADED

ANDTYPE: REGULAR

OILTYPE SAE30

API-SF/SG/SH): (above 32°1=)

SAE 5W-30

(below 32°F)

OIL CAPACITY: 3.0 PINTS

SPARK PLUG: Champion RC12YC

GAP:.O3O")

VALVE INTAKE: .003"-.005"

CLEARANCE: EXHAUST: .005"-.007"

GROUND SPEED FORWARD: 0 - 5.7

(MPH): REVERSE: 0- 2.7

TiRE PRESSURE: FRONT: 14 PSI

REAR: t2PSI

CHARGING 3 AMPS BA'N'ERY

SYSTEM: 5 AMPS HEADUGHTS

BATTERY: AMP/HR: 25

MIN. CCA:190

CASE SIZE: U1R

BLADE BOLT 27-35 FT.LBS.

ITORQUE:

CONGRATULATIONS on your purchase

of a Craftsman Tractor. It has been de-

signed, engineered and manufactured to

give you the best possible dependability

and performance.

Should you experience any problem you

cannot easily remedy, please contact

your nearest Sears Authorized Service

Center. We have competent, well-trained

technicians and the proper tools to ser-

vice or repair this tractor.

Please read and retain this manual. The

instructions wilt enable you to assemble

and maintain your tractor properly. Always

observe the "SAFETY RULES".

M_NTENANCEAGREEMENT

ASears Maintenance Agreement is av

able on this product, Contact your near

Sears store for details.

CUSTOMER RESPONSIBIUTIES

• Read and observe the safety rules.

•Follow a regular schedule in maintair

ing, caring for and using your tractor.

• Follow the instructions under "Mainte

nance" and "Storage" sections of this

owner's manual.

_i, WARNING: This tractor is equipped

with an internal combustion engine anc

should not be used on or near any unin

proved forest-covered, brush-covered c

grass-covered land unless the engine's

exhaust system is equipped with a spa_

arrester meeting applicable local or sta

laws (if any). If a spark arrester is used,

should be maintained in effective worki

order by the operator.

In the state of California the above is re

quired by law (Section 4442 of the Cali

fornia Public Resources Code). Other

states may have similar laws, Federal

laws apply on federal lands. A spark ar-

rester for the muffler is available througl

your nearest Sears Authorized Service

Center (See REPAIR PARTS section of

this manual).

PARTS BAG CONTENTS SHOWN FULL SIZE

(1) Large

(1) Large Flat Washer

(1) Hex Bolt 5/16-18 x1-1/4

(1) Hex Bolt

3/8-16 x 1

(1) Lockwasher 3/8

(1) Locknut 5/16-18

(1) Shoulder Bolt 5/16-18

©m

(1) Knob

(1) Washer 17/32 x 1-3/16 x 12 Gauge

PARTS BAG CONTENTS SHOWN FULL SIZE

(2) Screws #10 x 5/8 (2) Lock Washers #10

i #10

(2) Weld Nuts |

(2) Washers 3/16 x 3/4 x 16 Gauge

Parts packet separately in carton

---'

Video

Cassette

Steering Mulcher

Steering Boot Plate

Wheel

Manual

Pads Bag

Parts Bag contents not shown full size

SlopeSheet

(2) LatchHook

Assemblies

Steering

J_ Wheel

Insert

SteeringWheel ,C_

Adapter (2)Keys

Steering .:

Extension i

Shaft

Yournewtractor has been assembled at the factory with exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your

tractor all parts and hardware you assemble must be tightened securely. Use the

correct tools as necessary to insure proper tightness. Review the video cassette before

you begin.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly

easier. Standard wrench sizes you need

are listed below,

(1) 9/16" wrench (2) 1/2" wrench

(1) Pliers (1) Utility knife

(1) Phiflips Screw- (1) _re pressure

driver gauge

When right or left hand is mentioned in

this manual, it means, from your point of

view, when you are in the operating posi-

tion (seated behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

•Remove all accessible loose parts and

parts boxes from shipping carton.

• Cut, from top to bottom, along lines on

all four corners of shipping carton, and

lay panels flat.

•Check for any additional loose parts or

boxes and remove.

BEFORE ROLUNG TRACTOR OFF

SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND

BOOT

•Slide extension shaft onto lower

steering shaft. Align mounting holes in

extension and lower shafts and install

5/16 hex bolt and Iocknut. Tighten

securely.

IMPORTANT: Tighten bolt and nut

securely to 18-22 ft. Ibs. torque.

•Place tabs of steering boot over tab

slots in dash and push down to secure.

INSTALL STEERING WHEEL

•Position front wheels of the tractor so

they are pointing straight forward.

•Slide steering wheel adapter onto

steering shaft extension.

•Position steering wheel so cross bars

are horizontal (left to right) and slide

inside boot and onto adapter.

• Assemble large fiat washer, 3/8 lock

washer, 3/8 hex bolt and tighten securely.

• Snap steering wheel insert into center

of steering wheel.

•Remove protective materials from trac-

tor hood and grill.

IMPORTANT: Check for and remove any

staples in skid that may puncture tires

where tractor is to roll off skid.

Insert

3/8 Lockwasher

_ Large Flat

Washer

5/16Lock- _ j5/ 6Hex

nut - _ Bolt

Lower Steering.._./_ ,_ "_'_y'-.

_,.. _Tab

_."-.., -/ ,_ -Slots

HOW TO SET UPYOUR TRACTOR

CHECK BAI-rERY

•Lift seat pan to raised postion and open

battery box door.

•If this battery is put into service after

month and year indicated on label

(label located between terminals)

charge battery for minimum of one hour

at 6-10 amps. (See "BAI-I-ERY" in

MAINTENANCE section of this manual

for charging structions.)

Label

Door

Terminal

INSTALL SEAT

Adjust seat before tightening adjustment

knob.

•Remove cardboard packing on seat

pan.

•Place seat on seat pan and assemble

shoulder bolt. Tighten shoulder bolt

securely.

•Assemble adjustment knob and flat

washer loosely. Do not tighten.

• Lower seat into operating position and

sit on seat.

• Slide seat until a comfortable position is

reached which allows you to press

clutch/brake pedal all the way down.

• Get off seat without moving its adjusted

position.

• Raise seat and tighten adjustment knob

securely. Seat

Seat Pan

Shoulder

Bolt

Adj Flat

Knob Washer

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

• Press lift lever plunger and raise

attachment liftlever to its highest

position,

•Release parking brake by depressing

clutch/brake pedal.

• Place freewheel control in freewheelin_

position to disengage transmission

(See "TO TRANSPORT" in the Opera-

tion section of this manual).

•Roll tractor forwardoff skid.

•Remove banding holding discharge

guard up against tractor.

TO DRIVE TRACTOR OFF SKID

AWARNING: Before starting read,

understand and follow all instruct ons n

the Operation section of this manual. Be

sure tractor is in a well-ventilated area. B_

sure the area in front of tractor is clear of

other people and objects.

•Be sure all the above assembly steps

have been completed.

•Check engine oil level and fill fuel tank

with gasoline.

•Place freewheel control in 'transmissiot

engaged" position.

•Sit on seat in operating position,

depress clutch/brake pedal and set the

parking brake,

•Place motion control lever in neutral (N

position.

•Press lift lever plunger and raise

attachment lift lever to its highest

position.

•Start the engine. After engine has

started, move throttle control to idle

position.

• Release parking brake.

•Slowly move the motion control lever

forward and slowly drive tractor off skid.

•Apply brake to stop tractor, set parking

brake and place motion control lever in

neutral position.

• Turn ignition key to "OFF" position.

Continue with the instructions that follow.

CHECK TIRE PRESSURE

The tires on your tractor were overinflate¢

at the factory for shipping purposes.

Correct tire pressure is important for best

cutting performance.

•Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS" sectior

of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing

should be properly leveled. See 'TO

LEVEL MOWER HOUSING" in the Servic

and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF

ALL BELTS

See the figures that are shown for

replacing motion and mower blade drive

belts in the Service and Adjustments

sectoin of this manual. Verify that the belt_

9 are routed correctly.

CHECKBRAKESYSTEM

Afteryou learnhowto operateyour

tractor,checktoseethatthebrakeis

properlyadjusted.See 'qO ADJUST

BRAKE" in the Service and Adjustments

section of this manual.

INSTALL MULCHER PLATE

• Install two latch hooks to mulcher plate

using screw, washer, lock washer, and

weld nut as shown.

NOTE: Pre-assemble weld nut to latch

hook by inserting weld nut from the top

with hook pointing down.

• Tighten hardware securely.

•Raise and hold deflector shield in

upright position.

•Place front of mulcher plate over front of

mower deck opening and slide into

place, as shown.

• Hook front latch into hole on front of

mower deck.

• Hook rear latch into hole on back of

mower deck.

CAUTION; Do not remove discharge

guard from mower. Raise and hold guard

when attaching mulcher plate and allow it

to rest on plate while in operation.

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in

a safe place. Your mower is now ready for

discharging or installation of optional

grass catcher accessory.

NOTE; It is not necessary to change

blades. The mulcher blades are designed

for discharging and bagging also.

Weld Nut From _ Hook

The Top _ 7Points

LockVasher _. _ Down

Weld Screw

Nat _'_ _--/_/Jl_._. _ Latch

Latch_17 / //'_t_=_ Hook

.ooXJ.J\ ,,--we,,,,,,,

Lock Washer

Washer _ _ _ Washer

Mulcher Plate _Screw

_CHECKLIST

Before you operate and enjoy your new

tractdr, we wish to assure that you receive

the best performance and satisfaction

from this quality product.

Please review the following checklist:

J All assembly instructions have been

completed.

No remaining loose parts in carton.

,! Battery is properly prepared and

charged. (Minimum 1hour at 6 amps).

,/Seat is adjusted comfortably and

tightened securely.

J" All tires are properly inflated. (For

shipping purposes, the tires were

overinflated at the factory).

dBe sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling).

,/Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

J Check wiring. See that all connections

are still secure and wires are properly

clamped.

Before driving tractor, be sure free-

wheel control is in drive position.

While learning how to use your tractor,

pay extra attention to the following

important items:

J Engine oil is at proper level.

J" Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

,I Become familiar with all controls - their

location and function. Operate them

before you start the engine.

,/Be sure brake system is in safe operat-

ing condition.

,I It is important to purge the transmission

before operating your tractor for the first

time. Follow proper starting and

transmission purging instructions (See

'q'O START ENGINE" and "PURGE

TRANSMISSION" in the Operation

section of this manual).

Deflector

Latch Hooks

f !0

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