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CVGL series
Vacuum Grippers OPERATING INSTRUCTIONS
SUMMARY
1. IMPORTANT INFORMATION ......................................................................... 3
2. SAFETY INSTRUCTIONS............................................................................. 3
3. INSTRUCTIONS FOR USE............................................................................ 4
3.1. Basic Installation ..........................................................................................4
3.2. Commissioning and Decommissioning.....................................................4
3.3. Operating the Vacuum Gripper..................................................................5
3.4. Transportation and Storage.......................................................................5
3.5. Maintenance..................................................................................................5
3.6. Disposal.........................................................................................................5
4. NAMEPLATE ............................................................................................... 5
5. IDENTIFYING YOUR MODEL........................................................................ 6
6. TECHNOLOGIES USED................................................................................ 8
6.1. Gripping Interface.........................................................................................8
6.2. Flow Control Technologies..........................................................................9
7. OVERVIEW, DIMENSIONS, AND MOUNTING ................................................ 9
7.1. Overview .........................................................................................................9
7.2. Dimensions and Mounting Options .......................................................... 10
7.3. Gripping Interface Dimensions .................................................................12
8. CHARACTERISTICS....................................................................................13
9. INSTALLING THE VACUUM GRIPPER .........................................................14
9.1. Pneumatic Supply for Vacuum Grippers Equipped with One or More
CMS HDE Vacuum Generators...........................................................................14
9.2. Pneumatic Connection...............................................................................14
9.2.1. CVGL Versions D1 and D2............................................................................................. 15
9.2.2. CVGL Version D3........................................................................................................... 15
9.2.3. CVGL Version G0........................................................................................................... 15
9.3. Connecting a Vacuum Switch ...................................................................16
9.4. Electrical Connections: CVGL with Vacuum Generator Control
(versions S and V)...............................................................................................16
9.5. CVGL with Vacuum Level Display (Versions VA and VF).........................17
10. INSTALLING AND OPERATING REMOTE HMI (CVGL VERSION VI)............ 17
10.1. Dimensions..................................................................................................17
10.2. Installing the Remote HMI, part no. HMIHD1M84P..................................18
10.3. Conguring a Remote HMI........................................................................18
10.4. Front Panel Dialog .....................................................................................19
11. HMI DETAILS AND FEATURES ...................................................................19
11.1. Powering On .................................................................................................19
11.2. Details of the Main Screen ........................................................................19
11.3. Keypad Functions......................................................................................20
12. SUMMARY OF FUNCTIONS ......................................................................20
12.1. Accessing Live Diagnostic Data ..............................................................20
12.2. Menu Tree....................................................................................................21
13. LOCKING/UNLOCKING THE KEYPAD....................................................... 22
14. PROCESS SETTINGS ............................................................................... 22
14.1. Setting Threshold 1....................................................................................22
14.2. Auto Blow-off.............................................................................................23
15. USER SETTINGS...................................................................................... 23
15.1. Language ....................................................................................................23
15.2. Screen.........................................................................................................23
15.3. Units............................................................................................................23
16. DEVICE SETTINGS...................................................................................24
16.1. Input/Output Switching Mode: PNP or NPN ...........................................24
16.2. NO / NC.......................................................................................................24
17. DIAGNOSTICS ..........................................................................................24
17.1. Device Info..................................................................................................24
17.2. Cycle Counters...........................................................................................24
17.3. Manual Mode...............................................................................................25
17.4. Calibration..................................................................................................25
17.5. Reset Settings............................................................................................26
18. EVENTS AND ALARMS ............................................................................ 26
19. IO-LINK PARAMETER SETTINGS............................................................. 27
19.1. IO-Link Communication............................................................................27
19.2. Cyclical Data (PDI/PDO)............................................................................27
19.3. Acyclical Data............................................................................................28
20. NFC......................................................................................................... 29
20.1. Technical Data ..........................................................................................29
20.2. Using NFC..................................................................................................29
20.3. Functionality.............................................................................................30
20.4. Downloading the COVAL VACUUM MANAGER NFC App .........................30
21. OPERATING THE VACUUM GRIPPER........................................................ 30
21.1. Version with Foam Gripping Interface....................................................30
21.1.1. Version with foam and ow control technology using valves............................. 31
21.1.2. Version with foam and ow control technology using ow control nozzle.... 32
21.2. Version with Suction Cup Gripping Interface .......................................33
21.3. Version with COVAL-ex Gripping Interface .........................................34
22. MAINTENANCE ....................................................................................... 35
22.1. Frequency ..................................................................................................35
22.2. Assembling/Disassembling Gripping Interfaces .................................36
22.3. Replacing the Gripping Foam.................................................................36
22.4. Replacing Suction Cups ..........................................................................37
22.5. Disassembling the CMS HDE Series Vacuum Generator.....................37
22.6. Maintenance Procedures for a Vacuum Generator,
CMS HDE Series..................................................................................................38
22.6.1. Cleaning the lter screen on the compressed air supply................................. 38
22.6.2. Cleaning the vacuum lter and the vacuum check valve................................ 38
22.6.3.Cleaning the multi-stage venturi proles ............................................................40
22.6.4. Replacing the solenoid valves................................................................................. 41
22.6.5. Replacing the pressure connection end plate for CMSHDE90X__NVO............ 41
22.6.6. Replacing the valve block for CMSHDE90X__SVOC15P / VVOC15P
and CMSHDE90X__SVX_ / VVX_............................................................................................ 41
22.6.7. Replacing the exhaust silencer.............................................................................. 42
22.7. Performing Airtightness Test on Vacuum Gripper...............................42
23. SPARE PARTS......................................................................................... 43
23.1. Foam Gripping Interface..........................................................................43
23.1.1. Complete spare foam gripping interface.............................................................. 43
23.1.2. Spare foam bases ..................................................................................................... 44
23.2. Suction Cup Gripping Interfaces ...........................................................44
23.2.1. Complete replacement suction cup gripping interface.................................... 44
23.2.2. Spare suction cups .................................................................................................. 45
23.3. CMS HDE Series Multi-Stage Vacuum Generators
for CVGL___D1, D2, or D3...................................................................................46
23.4. Spare Parts for CMS HDE Series Vacuum Generators........................46
23.5. Vacuum Switch and Vacuum Gauge .....................................................50
23.6. Accessories...............................................................................................50
24. GLOSSARY.............................................................................................. 50
25. WARRANTY.............................................................................................50
26. RECYCLING.............................................................................................50
27. DECLARATION OF CONFORMITY..............................................................51
