Cosen MH-1016JA Manuel utilisateur
Bandsaw Specialist
Instruction Manual
Model: MH-1016JA/MH-1018JA
Manual Horizontal Bandsaw
with Variable Step Pulley
Ma n u a l
Cosen Mechatronics Co., Ltd.
KC1016W
KC1016VS/
Printed in Taiwan
NOTICE: Please read this instruction manual carefully to obtain a
thorough knowledge of installation, operation and maintenance. Please
remember the following: Correctly operate the machine as described in
the manual to prevent accident. Do not operate the machine by guesswork.
We suggest you always keep manual at hand and refer to it whenever you
are not sure of how to perform any procedures for
MH-1016JA/MH-1018JA.
TECHNICAL ADVICE/ SPARE PARTS
Please contact the COSEN-representative in your local area in case you need any
technical advice or if you want to order spare parts.
Instruction Manual:
MH-1016JA/MH-1018JA
Manual Horizontal Bandsaw with Variable Step Pulley
Ver. 4—Date : 2014/2/24
©2013 by COSEN MECHATRONICS CO., LTD./ R&D DIVISION.
110 Ching-Fu Street Hsin-Chu 300, Taiwan, R.O.C.
Tel: 886-3-5332143~5 Fax: 886-3-5348324
No part of this publication may be photocopied or otherwise reproduced without the prior written
permission of COSEN MECHATRONICS CO., LTD.
Foreword
FROM THE MANUFACTURER
You have just purchased a machine manufactured by the COSEN Mechatronics
Co., Ltd. We‘d like to take this chance to express our appreciation to you for being
our valued customer. Any comment from you will help us to design a better product
or provide a better service for you.
The band saw machine will provide low cost cutting accuracy for many years if
the procedures for installation, operation, maintenance and troubleshooting are
followed. However, if there are questions, please contact our agent or our factory for
the nearest service or sales representative.
Enough, already. I hope you find COSEN as incredibly smart as I do. If you
have any suggestions for improvement, please tell us, we will appreciate your help.
“again”
Thank you so much for purchasing COSEN band saw machine.
MikeHuang
President
COSEN Mechatronics Co., Ltd.
1
TABLE OF CONTENTS
SECTION PAGE
1
SAFETY RULES 1-1~8
2
GENERAL INFORMATIONS
2.1 INTRODUCTION 2-1
2.2 EQUIPMENT DESCRIPTION 2-1
2.2.1 Specification 2-2~3
2.2.2 Identification of Main Parts & Terminology 2-4~7
2.2.3 Emergency Stop Button 2-8
2.2.4 Noise Level 2-8
2.2.5 Safety Devices and Guards 2-9
2.2.6 Specification of Electrical Equipment 2-10
2.3 GUIDE TO THE MANUAL 2-10
2.4 DOCUMENTATION 2-10
2.5 INTRODUCTION 2-11
2.5.1 General Safety Instruction 2-11~13
2.6 RISK ASSESSMENT 2-13
3 MOVING AND INSTALLATION
3.1 INTRODUCTION 3-1
3.2 MOVING THE MACHINE 3-1~3
3.3 INSTALLATION OF THE MACHINE 3-3
3.3.1 Safety Precautions 3-4
3.3.2 Initial Inspection 3-4
3.3.3 Space Required 3-4~5
3.3.4 Unpacking 3-6
3.3.5 Equipment Furnished 3-6
3.3.6 Installation Procedure 3-6
Fixing the Machine to the Floor 3-6
Machine Leveling 3-7
Installation of feed roller (OPTION) 3-7
Cutting fluid supply 3-7
Hydraulic Fluid Supply 3-8
Electrical Connections (Power Requirement) 3-8
Installation Fire Control Devices 3-8
3.4 WORKING CONDITIONS 3-8
3.5 RESHIPMENT PROCEDURE 3-9
4
OPERATION INSTRUCTION
4.1 SAFETY PRECAUTIONS 4-1
4.2 BEFORE OPERATING 4-1~2
4.3 CONTROL PANEL 4-3~4
4.4 Cutting Operations 4-5~17
5
ELECTRICAL SYSTEM
5.1 INTRODUCTION 5-1
2
TABLE OF CONTENTS
5.2 ELECTRICAL CIRCUIT DIAGRAMS 5-1~4
6 BAND SAW CUTTING A PRACTICAL GUIDE
6.1 INTRODUCTION 6-1
6.2 BAND SAW BLADE SELECTION 6-1~3
6.3 Some Sawing Practices 6-4
6.3.1 Selection of Saw Pitch 6-4
6.3.2 Material Size and Saw Pitch 6-4~5
7
MAINTENANCE & SERVICE
7.1 INTRODUCTION 7-1
7.2 BASIC MAINTENANCE 7-1
7.3 MAINTENANCE SCHEDULE 7-1
Before beginning of work each day 7-1
After ending work each day 7-1
Every monthly maintenance 7-2
First Three Months(TRANSMISSION OIL REPLACEMENT) 7-2
Every Half Of A Year Maintenance 7-2
7.4 STORAGE CONDITION OF THE MACHINE 7-2~3
7.5 TERMINATING THE USE OF THE MACHINE 7-3
7.6 OIL RECOMMENDATION FOR MAINTENANCE 7-3
8
SYSTEM TROUBLE SHOOTING
8.1 INTRODUCTION 8-1
8.2 PRECAUTION 8-1
8.3 GENERAL TROUBLES AND SOLUTIONS 8-2
8.4 MINOR TROUBLE SHOOTING 8-3
8.5 MOTOR TROUBLES AND SOLUTIONS 8-3
8.6 BLADE TROUBLES AND SOLUTIONS 8-4
8.7 SAWING PROBLEMS AND SOLUTIONS 8-5
8.8 THE ADJUSTMENT OF THE FEEDING TABLE 8-6
9
PART LIST 9-1~34
Section 1
SAFETY RULES
Ce manuel convient aux modèles suivants
1
Table des matières
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